Slice and master batch extruder mixing and feeding device

By designing an extruder mixing and feeding device for chips and masterbatches, the problems of high equipment price and uneven discharge in the existing technology are solved, uniform feeding of masterbatches and anti-blocking are achieved, and product quality is improved.

CN223420042UActive Publication Date: 2025-10-10DALIAN HUAYANG NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422867249.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-10
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The prior art masterbatch machine equipment is expensive and easily leads to uneven masterbatch. In the prior art, the gas discharged from the masterbatch accumulates in the lower part of the pipeline, resulting in uneven discharge and even blockage, affecting product quality.

Method used

A chip and masterbatch mixing and feeding device for an extruder is designed, which includes a mixing device shell, a masterbatch feeding structure, a chip feeding structure and a discharge structure. The chips are evenly distributed through gravity, and a discharge structure is provided to discharge gas to avoid blockage.

Benefits of technology

The invention realizes simple structure, low cost and is applicable to various occasions, ensures that the masterbatch enters the extruder evenly, avoids material blockage and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixed feeding device of a slice and master batch extruder, and relates to the technical field of particle mixed feeding equipment, in particular to the mixed feeding device of the slice and master batch extruder. A master batch feeding structure, a slice feeding structure and a discharging structure which are communicated with the interior of a shell of the mixing device are arranged at the upper part of the shell of the mixing device; a mixing device inner part is arranged in the center of the interior of the mixing device shell; and a mixing device mixture outlet is formed in the bottom of the mixing device shell and is used for feeding the mixture into the next process. According to the technical scheme, the problems that in the prior art, an existing color master batch machine is high in equipment price, master batches extruded by a color master batch injection machine carry exhausted gas to be gathered on the lower portion of a pipeline, the color master batches are prone to entering a slicing pipeline easily, uneven discharging of the master batches is prone to forming, even blocking is caused, and the production efficiency is high are solved. The material mixing proportion in different time periods is not uniform, and the product quality is influenced.
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Description

Technical Field

[0001] The utility model relates to an extruder mixing and feeding device for chips and master batches, and relates to the technical field of particle mixing and feeding equipment, in particular to an extruder mixing and feeding device for chips and master batches. Background Art

[0002] Conventional mixing devices use a masterbatch machine, where chips and masterbatch are mixed before the masterbatch and chips are fed into the extruder together. Masterbatch machines achieve a uniform mix of chips and masterbatch, but are expensive and are only suitable for applications requiring high precision in masterbatch control.

[0003] In addition, after being extruded by the masterbatch injection machine, the masterbatch pipeline is obliquely downward to the center of the slicing pipeline. The masterbatch enters the slicing pipeline by gravity, and then enters the extruder together with the slices. The extruder will exhaust during the production process, and sometimes the exhausted gas will gather at the lower part of the masterbatch pipeline. When the gas pressure is high to a certain level, the masterbatch is not easy to enter the slicing pipeline, which will make the masterbatch discharge uneven and even block the material, resulting in different mixing ratios of slices and masterbatch in the extruder at different time periods, affecting the final product quality.

[0004] In view of the problems existing in the above-mentioned prior art, it is very necessary to research and design a new type of extruder mixing and feeding device for chips and masterbatches, so as to overcome the problems existing in the prior art. Summary of the Invention

[0005] According to the above-mentioned prior art, the existing masterbatch machine equipment is expensive, and the masterbatch extruded by the masterbatch injection machine carries the discharged gas which will gather in the lower part of the pipeline, which may make it difficult for the masterbatch to enter the pipeline, and may also easily cause uneven discharge, even blockage, uneven material mixing ratio, and affect product quality and other technical problems. Therefore, a chip and masterbatch extruder mixing and feeding device is proposed.

[0006] The technical means adopted by this utility model are as follows:

[0007] An extruder mixing and feeding device for chips and masterbatch comprises: a mixing device housing, a masterbatch feeding structure, a chip feeding structure, a discharge structure and internal parts of the mixing device;

[0008] Furthermore, a masterbatch feeding structure communicating with the interior of the mixing device housing is provided on one side of the upper portion of the mixing device housing;

[0009] Furthermore, a slice feeding structure communicating with the interior of the mixing device housing is provided on the top of the mixing device housing;

[0010] Furthermore, a discharge structure communicating with the interior of the mixing device housing is provided on one side of the upper portion of the mixing device housing;

[0011] Further, a mixing device internal is provided at the inner center of the mixing device housing;

[0012] Furthermore, a mixing device mixture outlet is provided at the bottom of the mixing device housing, for the mixture to be discharged from the outlet to enter the next process.

[0013] Furthermore, the internals of the mixing device are a frame structure made of panels;

[0014] Furthermore, the upper portion of the internal part of the mixing device is a conical structure, and the lower portion is a cylindrical structure;

[0015] Furthermore, two sides of the inner part of the mixing device are fixed to the inner wall of the outer shell of the mixing device.

[0016] Furthermore, a feeding through hole is provided at the top center of the mixing device housing, for the slices inputted by the slice feeding structure to enter the interior of the mixing device housing through the feeding through hole.

[0017] Furthermore, the masterbatch feeding structure includes: a functional masterbatch output pipe and a masterbatch inlet piece;

[0018] Furthermore, the pipe of the masterbatch inlet piece penetrates the outer shell of the mixing device and the inner part of the mixing device at a certain angle;

[0019] Furthermore, the top of the masterbatch inlet is connected to the functional masterbatch output pipe, and the bottom end of the pipe is placed at the center of the mixing device. The dried functional masterbatch enters the center of the mixing device through the functional masterbatch output pipe and the masterbatch inlet.

[0020] Furthermore, the slice feeding structure includes: a slice output pipe and a slice inlet piece;

[0021] Furthermore, the slice inlet is provided at the top of the mixing device housing, above the material discharge through hole;

[0022] Furthermore, the top of the slice inlet piece is connected to the slice output pipe through a flange.

[0023] Furthermore, the slice inlet and the mixing device inner part are arranged concentrically. The dried slices enter the mixing device housing through the slice output pipe and the slice inlet. They are evenly distributed to the upper part of the mixing device inner part by gravity, fall in an umbrella shape along the outer wall of the mixing device inner part, and mix with the masterbatch at the mixing device mixture outlet connected to the lower part of the mixing device housing. The mixture enters the next process through the mixing device mixture outlet.

[0024] Further, the discharge structure includes: a discharge port and a discharge valve;

[0025] Furthermore, the discharge port is provided on one side of the upper portion of the mixing device housing and communicates with the interior of the mixing device housing;

[0026] Furthermore, a discharge valve is provided on the discharge port pipeline. The discharge valve is opened during discharge. When the gas generated by the mixing or the gas from the next process affects the mixing effect, the discharge valve is adjusted to discharge the gas. The gas is discharged from the mixing and feeding device through the discharge port pipeline and the discharge valve.

[0027] Furthermore, a window is fixed on the side of the mixing device housing by bolts, for observing the mixing and feeding of chips and masterbatch through the window.

[0028] Compared with the prior art, the utility model has the following advantages:

[0029] 1. The extruder mixing and feeding device for chips and masterbatch provided by the utility model has a simple and practical structure, low manufacturing cost, and is suitable for use in various occasions;

[0030] 2. The extruder mixing and feeding device for chips and masterbatches provided by the utility model is provided with a discharge structure. The gas discharged from the extruder during the production process will be discharged through the exhaust valve on the upper part of the device. The masterbatch will not be blocked before entering the extruder, and can continuously and evenly feed the extruder.

[0031] In summary, the application of the technical solution of the utility model solves the problems in the prior art that the existing masterbatch machine equipment is high in price, the masterbatch extruded by the masterbatch injection machine carries the discharged gas which will accumulate in the lower part of the pipeline, which can easily lead to the masterbatch being difficult to enter the slicing pipeline, and can also easily cause uneven masterbatch discharge and even blockage, resulting in uneven material mixing ratios in different time periods, affecting product quality and other problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0033] Figure 1 This is a schematic diagram of the external shape of the utility model;

[0034] Figure 2 This is a schematic structural diagram of the utility model.

[0035] In the figure: 1, window 2, mixing device housing 3, functional masterbatch output pipe 4, masterbatch inlet piece 5, slice output pipe 6, slice inlet piece 7, discharge port 8, discharge valve 9, mixing device internal parts 10, mixture outlet. DETAILED DESCRIPTION

[0036] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] Unless otherwise specified, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technology, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0040] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0041] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0042] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0043] As shown in the figure, the utility model provides an extruder mixing and feeding device for chips and masterbatches, comprising: a mixing device housing 2, a masterbatch feeding structure, a chip feeding structure, a discharge structure and a mixing device internal 9; a masterbatch feeding structure communicating with the interior of the mixing device housing 2 is provided on one side of the upper portion of the mixing device housing 2; a chip feeding structure communicating with the interior of the mixing device housing 2 is provided on the top of the mixing device housing 2; a discharge structure communicating with the interior of the mixing device housing 2 is provided on one side of the upper portion of the mixing device housing 2; a mixing device internal 9 is provided at the inner center of the mixing device housing 2; a mixing device mixed material outlet 10 is provided at the bottom of the mixing device housing 2 for discharging the mixed material into the next process.

[0044] The mixing device internal part 9 is a frame structure formed by splicing plates; the upper part of the mixing device internal part 9 is a conical structure, and the lower part is a cylindrical structure; both sides of the mixing device internal part 9 are fixed to the inner wall of the mixing device shell 2.

[0045] A feeding hole is provided at the center of the top of the mixing device housing 2 , for the slices inputted by the slice feeding structure to enter the interior of the mixing device housing 2 through the feeding hole.

[0046] The masterbatch feeding structure includes a functional masterbatch output pipe 3 and a masterbatch inlet 4. The pipe of the masterbatch inlet 4 penetrates the mixing device housing 2 and the mixing device internals 9 at a certain angle. The top of the masterbatch inlet 4 is connected to the functional masterbatch output pipe 3, and the bottom end of the pipe is located in the center of the mixing device internals 9. The dried functional masterbatch enters the center of the mixing device through the functional masterbatch output pipe 3 and the masterbatch inlet 4.

[0047] The chip feeding structure includes: a chip output pipe 5 and a chip inlet piece 6; the chip inlet piece 6 is arranged on the top of the mixing device housing 2, located above the feeding through hole; the top of the chip inlet piece 6 is connected to the chip output pipe 5 through a flange.

[0048] The slice inlet 6 and the mixing device inner part 9 are arranged concentrically. The dried slices enter the mixing device housing 2 through the slice output pipe 5 and the slice inlet 6. They are evenly distributed to the upper part of the mixing device inner part 9 by gravity, fall in an umbrella shape along the outer wall of the mixing device inner part 9, and are mixed with the masterbatch at the mixing device mixture outlet 10 connected to the lower part of the mixing device housing. The mixture enters the next process through the mixing device mixture outlet 10.

[0049] The discharge structure includes a discharge port 7 and a discharge valve 8. The discharge port 7 is located on one side of the upper portion of the mixing device housing 2 and communicates with the interior of the mixing device housing 2. The discharge valve 8 is installed in the pipe of the discharge port 7. During discharge, the discharge valve 8 is opened. If the gas generated by the mixing or the gas from the next process affects the mixing effect, the discharge valve 8 is adjusted to remove the gas. The gas is discharged from the mixing and feeding device through the pipe of the discharge port 7 and the discharge valve 8.

[0050] A window 1 is fixed on the side of the mixing device housing 2 by bolts, which is used to observe the mixing and feeding of chips and masterbatch through the window 1.

[0051] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An extruder mixing and feeding device for chips and masterbatch, characterized by: The extruder mixing and feeding device for chips and masterbatch comprises: a mixing device housing (2), a masterbatch feeding structure, a chip feeding structure, a discharge structure and a mixing device internal part (9); A masterbatch feeding structure communicating with the interior of the mixing device housing (2) is provided on one side of the upper portion of the mixing device housing (2); The top of the mixing device housing (2) is provided with a slice feeding structure that communicates with the interior of the mixing device housing (2); A discharge structure communicating with the interior of the mixing device housing (2) is provided on one side of the upper portion of the mixing device housing (2); The mixing device housing (2) is provided with a mixing device internal component (9) at the inner center thereof; The bottom of the mixing device housing (2) is provided with a mixing device mixture outlet (10) for the mixed material to be discharged from the outlet to the next process.

2. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: The mixing device internal part (9) is a frame structure formed by splicing plates; The upper part of the mixing device internal part (9) is a conical structure, and the lower part is a cylindrical structure; Both sides of the mixing device inner part (9) are fixed to the inner wall of the mixing device outer shell (2).

3. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: A feeding through hole is provided at the top center of the mixing device housing (2), for the slices inputted by the slice feeding structure to enter the interior of the mixing device housing (2) through the feeding through hole.

4. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: The masterbatch feeding structure comprises: a functional masterbatch output pipe (3) and a masterbatch inlet piece (4); The pipe of the masterbatch inlet member (4) penetrates the mixing device housing (2) and the mixing device inner member (9) at a certain angle; The top end of the masterbatch inlet piece (4) is connected to the functional masterbatch output pipe (3), and the bottom end of the pipe is placed at the center of the mixing device internal piece (9); the dried functional masterbatch enters the center of the mixing device through the functional masterbatch output pipe (3) and the masterbatch inlet piece (4).

5. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: The slice feeding structure comprises: a slice output pipe (5) and a slice inlet member (6); The slicing inlet (6) is arranged on the top of the mixing device housing (2), located above the material discharge through hole; The top of the slice inlet member (6) is connected to the slice output pipe (5) via a flange.

6. The extruder mixing and feeding device for chips and masterbatch according to claim 5, characterized in that: The slice inlet (6) and the mixing device inner part (9) are concentrically arranged. The dried slices enter the interior of the mixing device housing (2) through the slice output pipe (5) and the slice inlet (6), are evenly distributed to the upper part of the mixing device inner part (9) by gravity, fall in an umbrella shape along the outer wall of the mixing device inner part (9), and are mixed with the masterbatch at the mixing device mixture outlet (10) connected to the lower part of the mixing device housing. The mixture enters the next process through the mixing device mixture outlet (10).

7. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: The discharge structure comprises: a discharge port (7) and a discharge valve (8); The discharge port (7) is provided on one side of the upper portion of the mixing device housing (2) and communicates with the interior of the mixing device housing (2); A discharge valve (8) is provided on the pipeline of the discharge port (7). The discharge valve (8) is opened during discharge. When the gas generated by the mixture or the gas coming from the next process affects the mixing effect, the discharge valve (8) is adjusted to discharge the gas. The gas is discharged from the mixing feeding device through the pipeline of the discharge port (7) and the discharge valve (8).

8. The extruder mixing and feeding device for chips and masterbatch according to claim 1, characterized in that: A window (1) is fixed on the side of the mixing device housing (2) by bolts, and is used to observe the mixing and feeding of chips and masterbatch through the window (1).