Novel batching machine for preparing compound stabilizer

Abstract

The utility model relates to the technical field of compounding for preparation of compound stabilizers, and discloses a novel compounding machine for preparation of compound stabilizers, which comprises a support, a preparation tank is fixedly connected to the middle of the support, quantitative components are arranged on two sides of the upper portion of the preparation tank, and a discharging pipe is fixedly connected to the lower portion of the preparation tank. A conveying pipeline is fixedly connected to the bottom of the discharging pipe, an anti-blocking assembly is arranged outside the conveying pipeline, and a mixing assembly is arranged on the upper portion of the preparation tank. The quantifying assembly comprises quantifying bins, the quantifying bins are fixedly connected to the two sides of the upper portion of the preparation tank, and the upper portions of the quantifying bins are fixedly connected with stock bins. According to the utility model, when the compound stabilizer is prepared, an operator does not need to manually distribute the proportion of raw materials, so that the proportioning error caused by human negligence, insufficient experience or misoperation in the manual weighing process is avoided, and the performance consistency and the quality stability of the compound stabilizer product are improved.

Description

Technical Field

[0001] This utility model relates to the field of compound stabilizer preparation and batching technology, and in particular to a novel batching machine for preparing compound stabilizers. Background Technology

[0002] Composite stabilizers are functional additives made by compounding multiple single stabilizers in a certain proportion. Their main function is to improve the thermal stability, light stability, and oxidative stability of products during production and use, thereby extending the product's service life and maintaining its performance and appearance quality. In the preparation process of composite stabilizers, a batching machine is required to fully and uniformly mix the materials used to prepare the composite stabilizers.

[0003] In existing batching machines, when preparing composite stabilizers, the operator first weighs the materials for preparing composite stabilizers according to the proportion, and then pours these materials one by one into the preparation tank through the feed port. Subsequently, the materials are mixed by the mixing components inside the preparation tank.

[0004] Although existing batching machines can complete the preparation of compound agents, when preparing compound stabilizers, operators need to manually distribute the material ratios. When operators manually distribute the material ratios, they are prone to weighing deviations due to negligence or lack of experience. The ratio error will reduce the quality of the final product. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a novel batching machine for preparing composite stabilizers, which aims to improve the problem in the prior art where operators need to manually distribute the material ratio when preparing composite stabilizers. When operators manually distribute the material ratio, weighing deviations are easily caused due to negligence or lack of experience.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A novel compound stabilizer preparation batching machine includes a support frame, a preparation tank fixedly connected to the middle of the support frame, quantitative components on both sides of the upper part of the preparation tank, a feeding pipe fixedly connected to the lower part of the preparation tank, a conveying pipe fixedly connected to the bottom of the feeding pipe, an anti-clogging component on the outside of the conveying pipe, and a mixing component on the upper part of the preparation tank.

[0008] The quantitative component includes a quantitative chamber, which is fixedly connected to the upper two sides of the preparation tank. A material hopper is fixedly connected to the upper part of the quantitative chamber. A first motor is provided on the rear side of the quantitative chamber. A quantitative roller is fixedly connected to the output end of the first motor. The quantitative roller is rotatably connected to the inside of the quantitative chamber. Quantitative grooves are provided on all four sides of the outer surface of the quantitative roller.

[0009] Furthermore, the anti-clogging component includes a second motor, which is disposed on the outer rear side of the conveying pipe. A rotating rod is fixedly connected to the output end of the second motor. The rotating rod is rotatably connected to the inside of the conveying pipe. An auger conveying blade is fixedly connected to the outside of the rotating rod. A discharge port is fixedly connected to the outer front side of the conveying pipe.

[0010] Furthermore, the mixing component includes a third motor, which is disposed at the upper part of the preparation tank. A transmission rod is fixedly connected to the output end of the third motor, and the transmission rod is rotatably connected inside the preparation tank. Stirring rods are fixedly connected to both sides of the transmission rod.

[0011] Furthermore, a mounting ring is fixedly connected to the rear side of the quantitative chamber, and the first motor is fixedly connected inside the mounting ring.

[0012] Furthermore, a fixing ring is fixedly connected to the rear side of the outer side of the conveying pipe, and the second motor is fixedly connected inside the fixing ring.

[0013] Furthermore, a fixing frame is fixedly connected to the upper part of the preparation tank, and the third motor is fixedly connected inside the fixing frame.

[0014] Furthermore, an observation window is installed on the front side of the preparation tank, and a filling port is fixedly connected to the upper part of the preparation tank, with a sealing cap installed on the upper part of the filling port.

[0015] Furthermore, the bracket is made of stainless steel.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, when adding composite stabilizer raw materials to the preparation tank, the raw materials are placed into the silos respectively. The raw materials fall into the metering groove outside the metering roller by gravity. The first motor is started to drive the metering roller to rotate, and the raw materials in the metering groove move accordingly. Under the action of gravity, they fall from the bottom of the metering silo into the preparation tank. When adding liquid raw materials, they are injected into the preparation tank through the filling port. This process does not require manual allocation of raw material ratios, avoids human error, and improves the performance consistency and quality stability of the composite stabilizer product.

[0018] 2. In this utility model, during material feeding, the prepared composite stabilizer enters the conveying pipeline through the feeding pipe, and the second motor is started to drive the rotating rod and the auger conveying blades to rotate, pushing the composite stabilizer out of the discharge port. This process avoids material accumulation or interruption, ensures smooth and continuous feeding, and improves production efficiency. Attached Figure Description

[0019] Figure 1 A perspective view of the batching machine for preparing the novel composite stabilizer proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the first motor structure of the batching machine for preparing the novel composite stabilizer proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the quantitative hopper of the batching machine for preparing the novel composite stabilizer proposed in this utility model.

[0022] Figure 4 This is a schematic diagram of the internal structure of the preparation tank of the batching machine for preparing the novel composite stabilizer proposed in this utility model.

[0023] Figure 5 This is a schematic diagram of the internal structure of the feeding pipe of the batching machine for preparing the novel composite stabilizer proposed in this utility model.

[0024] Legend:

[0025] 1. Support; 2. Preparation tank; 3. Observation window; 4. Filling port; 5. Metering bin; 6. Material bin; 7. Mounting ring; 8. First motor; 9. Metering roller; 10. Metering trough; 11. Feeding pipe; 12. Conveying pipe; 13. Fixing ring; 14. Second motor; 15. Rotating rod; 16. Screw conveyor blade; 17. Discharge port; 18. Third motor; 19. Fixing frame; 20. Transmission rod; 21. Stirring rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Reference Figure 1 and Figure 3This utility model provides an embodiment of a novel compound stabilizer preparation batching machine, comprising a support 1, a preparation tank 2 fixedly connected to the middle of the support 1, which facilitates the preparation of the compound stabilizer; quantitative components are provided on both sides of the upper part of the preparation tank 2, which facilitates the quantitative addition of raw materials for preparing the compound stabilizer; a feeding pipe 11 is fixedly connected to the lower part of the preparation tank 2, and a conveying pipe 12 is fixedly connected to the bottom of the feeding pipe 11; an anti-clogging component is provided on the outside of the conveying pipe 12, which facilitates the feeding of the prepared compound stabilizer. In operation, the preparation tank 2 is equipped with a mixing component on the upper part, which facilitates the mixing of raw materials for preparing the composite stabilizer. An observation window 3 is installed on the front side of the preparation tank 2, which allows for timely observation of the internal condition of the preparation tank 2. A filling port 4 is fixedly connected to the upper part of the preparation tank 2, and a sealing cap is installed on the upper part of the filling port 4. The filling port 4 facilitates the filling of liquid raw materials, and the sealing cap seals the filling port 4. The support 1 is made of stainless steel, which provides reliable support and ensures the stability of the batching machine during operation.

[0028] The quantitative component includes a quantitative chamber 5, which is fixedly connected to the upper two sides of the preparation tank 2. A material hopper 6 is fixedly connected to the upper part of the quantitative chamber 5. The material hopper 6 facilitates the placement of raw materials. A first motor 8 is set on the rear side of the quantitative chamber 5. A quantitative roller 9 is fixedly connected to the output end of the first motor 8. The quantitative roller 9 is rotatably connected inside the quantitative chamber 5. Quantitative grooves 10 are opened on all four sides of the outer side of the quantitative roller 9. The quantitative grooves 10 are used to perform quantitative operation of materials. An installation ring 7 is fixedly connected to the rear side of the quantitative chamber 5. The first motor 8 is fixedly connected inside the installation ring 7. The installation ring 7 facilitates the fixation of the first motor 8.

[0029] Specifically, when adding the raw materials for preparing the composite stabilizer into the preparation tank 2, firstly, the solid raw materials required for preparing the composite stabilizer are placed into the two hoppers 6, each hopper 6 corresponding to a different raw material. Then, the raw materials inside the hoppers 6 fall into the metering groove 10 outside the metering roller 9 under gravity. The metering groove 10 is a specially designed metering structure capable of accurately accommodating the raw materials according to a preset capacity. Next, the first motor 8 is started, and the operation of the first motor 8 drives the metering roller 9, which is fixed at its output end, to rotate. As the metering roller 9 rotates, the raw materials loaded inside the metering groove 10 move accordingly. Because the metering groove 10 is designed as a fixed-volume groove structure, the consistency of the amount of material falling is ensured with each rotation, thereby achieving precise metering of each raw material. When the metering roller 9 rotates to... When the quantitative chamber 5 is in its lower position, the raw materials inside the quantitative tank 10 naturally fall into the preparation tank 2 under the action of gravity, without the need for manual intervention. The operation process for adding liquid raw materials is more convenient. First, remove the sealing cap from the top filling port 4 of the preparation tank 2. Then, directly inject the liquid raw materials into the preparation tank 2 through the filling port 4. The whole process realizes fully automatic quantitative distribution, without the need for operators to manually distribute the raw materials. Compared with the traditional manual weighing method, this method not only effectively avoids the error in the manual weighing process, but also reduces the ratio error caused by human negligence, lack of experience or operation mistakes. In addition, this automated feeding method makes the addition of raw materials more accurate and efficient, thereby greatly improving the product performance consistency and quality stability of the composite stabilizer.

[0030] Reference Figure 2 and Figure 5 The anti-blocking component includes a second motor 14, which is located on the outer rear side of the conveying pipe 12. A rotating rod 15 is fixedly connected to the output end of the second motor 14. The rotating rod 15 is rotatably connected inside the conveying pipe 12. An auger conveying blade 16 is fixedly connected to the outside of the rotating rod 15. The auger conveying blade 16 pushes the material along the conveying pipe 12 to the target position by rotating in a spiral. A discharge port 17 is fixedly connected to the outer front side of the conveying pipe 12 to facilitate the discharge of material. A fixing ring 13 is fixedly connected to the outer rear side of the conveying pipe 12. The second motor 14 is fixedly connected inside the fixing ring 13 to facilitate the fixing of the second motor 14.

[0031] Specifically, during feeding, the prepared composite stabilizer smoothly falls into the conveying pipe 12 through the feeding pipe 11. At this time, the second motor 14 is started. The operation of the second motor 14 drives the rotating rod 15 fixed at its output end to rotate. The rotating rod 15 drives the auger conveying blades 16 fixed on its outside to rotate synchronously inside the conveying pipe 12. Under the action of the rotation of the auger conveying blades 16, the composite stabilizer inside the conveying pipe 12 is gradually pushed to the discharge port 17. The auger conveying blades 16 utilize their spiral structure and continuous rotation characteristics to evenly push the material forward until it is smoothly discharged through the discharge port 17. This conveying method achieves stable and continuous material conveying. In particular, during the conveying process, the rotation of the auger conveying blades 16 effectively prevents the material from accumulating or blocking inside the pipe, while avoiding the phenomenon of conveying interruption, ensuring the smoothness and continuity of the feeding process, and improving the overall production efficiency.

[0032] Reference Figure 4 The mixing component includes a third motor 18, which is located at the top of the preparation tank 2. A transmission rod 20 is fixedly connected to the output end of the third motor 18. The transmission rod 20 is rotatably connected inside the preparation tank 2. Stirring rods 21 are fixedly connected to both sides of the transmission rod 20. The stirring rods 21 facilitate the mixing of the raw materials for preparing the composite stabilizer. A fixing frame 19 is fixedly connected to the top of the preparation tank 2. The third motor 18 is fixedly connected inside the fixing frame 19. The fixing frame 19 facilitates the fixing of the third motor 18.

[0033] Specifically, during mixing, the third motor 18 is started, which drives the transmission rod 20 fixed at the output end to rotate. The rotation of the transmission rod 20 drives the stirring rods 21 fixed on both sides to rotate inside the preparation tank 2. The rotation of the stirring rods 21 mixes the raw materials inside the preparation tank 2, thus facilitating the mixing of the raw materials for preparing the composite stabilizer and ensuring stable product quality.

[0034] Working principle: When adding the raw materials for preparing the composite stabilizer into the preparation tank 2, the raw materials are first placed in the two hoppers 6 respectively. Then, the raw materials placed in the hoppers 6 fall into the metering groove 10 opened outside the metering roller 9. Then, the first motor 8 is started. The first motor 8 drives the metering roller 9, which is fixed at the output end, to rotate. The rotation of the metering roller 9 moves the raw materials in the metering groove 10. When the metering groove 10 containing the raw materials moves to the lower part of the metering hopper 5, the raw materials in the metering groove 10 fall into the preparation tank 2 under the action of gravity. When adding liquid raw materials, the sealing cap is removed from the top of the filling port 4. Then, the liquid raw materials are added into the preparation tank 2 through the filling port 4. This realizes that when preparing the composite stabilizer, the operator does not need to manually distribute the proportion of raw materials, avoiding the ratio error caused by human negligence, lack of experience or operation error during manual weighing, and improving the performance consistency and quality stability of the composite stabilizer product.

[0035] During feeding, the prepared composite stabilizer is conveyed into the conveying pipe 12 through the feeding pipe 11. At this time, the second motor 14 is started, and the second motor 14 drives the rotating rod 15 fixed at the output end to rotate. The rotating rod 15 drives the externally fixed auger conveying blade 16 to rotate inside the conveying pipe 12. Under the rotation of the auger conveying blade 16, the composite stabilizer that has fallen into the conveying pipe 12 can be pushed out from the discharge port 17. This realizes that during feeding, the composite stabilizer that has fallen into the conveying pipe 12 can be pushed out from the discharge port 17 through the auger conveying blade 16, avoiding the phenomenon of material accumulation or conveying interruption, ensuring the smoothness and continuity of the feeding process, and improving the overall production efficiency.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel batching machine for preparing composite stabilizers, comprising a support (1), characterized in that: The preparation tank (2) is fixedly connected to the middle of the support (1). The preparation tank (2) is equipped with quantitative components on both sides of the upper part. The preparation tank (2) is fixedly connected to the lower part of the feed pipe (11). The feed pipe (11) is fixedly connected to the bottom of the feed pipe (11). The conveying pipe (12) is equipped with an anti-blocking component on the outside of the conveying pipe (12). The preparation tank (2) is equipped with a mixing component on the upper part. The quantitative component includes a quantitative chamber (5), which is fixedly connected to the upper two sides of the preparation tank (2). A material hopper (6) is fixedly connected to the upper part of the quantitative chamber (5). A first motor (8) is provided on the rear side of the quantitative chamber (5). A quantitative roller (9) is fixedly connected to the output end of the first motor (8). The quantitative roller (9) is rotatably connected to the inside of the quantitative chamber (5). Quantitative grooves (10) are provided on all four sides of the outer surface of the quantitative roller (9).

2. The batching machine for preparing the novel composite stabilizer according to claim 1, characterized in that: The anti-blocking component includes a second motor (14), which is located on the outer rear side of the conveying pipe (12). A rotating rod (15) is fixedly connected to the output end of the second motor (14). The rotating rod (15) is rotatably connected inside the conveying pipe (12). An auger conveying blade (16) is fixedly connected to the outside of the rotating rod (15). A discharge port (17) is fixedly connected to the outer front side of the conveying pipe (12).

3. The batching machine for preparing the novel composite stabilizer according to claim 1, characterized in that: The mixing component includes a third motor (18), which is located at the top of the preparation tank (2). A transmission rod (20) is fixedly connected to the output end of the third motor (18). The transmission rod (20) is rotatably connected inside the preparation tank (2). Stirring rods (21) are fixedly connected to both sides of the transmission rod (20).

4. The batching machine for preparing the novel composite stabilizer according to claim 1, characterized in that: The quantitative bin (5) is fixedly connected to the rear side of the outside with an installation ring (7), and the first motor (8) is fixedly connected inside the installation ring (7).

5. The batching machine for preparing the novel composite stabilizer according to claim 2, characterized in that: A fixing ring (13) is fixedly connected to the rear side of the outer side of the conveying pipe (12), and the second motor (14) is fixedly connected inside the fixing ring (13).

6. The batching machine for preparing the novel composite stabilizer according to claim 3, characterized in that: The upper part of the preparation tank (2) is fixedly connected to a fixing frame (19), and the third motor (18) is fixedly connected inside the fixing frame (19).

7. The batching machine for preparing the novel composite stabilizer according to claim 1, characterized in that: An observation window (3) is installed on the front side of the preparation tank (2), and a filling port (4) is fixedly connected to the upper part of the preparation tank (2). A sealing cap is installed on the upper part of the filling port (4).

8. The batching machine for preparing the novel composite stabilizer according to claim 1, characterized in that: The bracket (1) is made of stainless steel.

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