Return oil precipitation oil tank of large diaphragm pump
By transforming the diaphragm pump oil tank into a stepped overflow combination structure, the problem of lubricating oil quality degradation caused by oil tank contamination was solved, the equipment life was extended and the lubrication effect was optimized.
Patent Information
- Application Number
- CN202422937471.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
When the oil tank of the existing diaphragm pump is contaminated, it will affect the overall lubricating oil quality, resulting in a shortened service life of equipment parts. In addition, replacing the lubricating oil is time-consuming and labor-intensive, wasting resources.
The oil tank is transformed into a stepped overflow combination structure, including a sedimentation area, an oil replenishment area and an injection area. The overflow filter and overflow port design ensure that the lubricating oil precipitates impurities in each area and maintains excellent oil quality.
Effectively prevent oil tank pollution, extend the service life of equipment parts, improve the quality of lubricating oil, and reduce replacement frequency and resource waste.
Smart Images

Figure CN223424194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diaphragm pumps, in particular to a large-scale diaphragm pump oil return sedimentation tank. Background Art
[0002] Diaphragm pumps are used to transport high-concentration tailings in the mineral processing industry. Their principle is that a reciprocating diaphragm pump is powered by an electric motor, which, through a coupling and reducer, drives the crankshaft, connecting rod, and crosshead, converting rotary motion into linear motion. This drives the piston in reciprocating motion, which then transmits hydraulic pressure through a hydraulic pipe to the diaphragm chamber of the cylinder. As the piston moves toward the rear, it uses the oil medium to draw the diaphragm in the diaphragm chamber backward. Backflow pressure from the slurry inlet (feeding) opens the feed valve, drawing in slurry to fill the diaphragm chamber. As the piston moves toward the front, the oil medium pushes the diaphragm in the diaphragm chamber forward, closing the feed valve with the propulsion pressure and opening the discharge valve to transfer the slurry to the discharge pipe.
[0003] From the working principle of the reciprocating diaphragm pump, it can be seen that its slurry transportation is to push and pull the diaphragm to reciprocate through the lubricating oil medium in the diaphragm chamber. During its operation, the diaphragm pump piston is lubricated by the oil injection pump. When the amount of lubricating oil in the diaphragm chamber does not meet the requirements, the diaphragm chamber is replenished or drained by the oil replenishment and discharge pump. The injection and replenishment lubricating grease then enters the oil tank through the return oil pipeline. When the replenishment and discharge oil circuit is contaminated or the injection oil circuit is contaminated, it will cause pollution to the entire oil tank and affect the quality of the lubricating oil in other oil circuits. Utility Model Content
[0004] In view of the above technical problems, the utility model provides a large diaphragm pump return oil sedimentation tank.
[0005] In order to achieve the above-mentioned purpose, the technical solution of the present utility model is as follows:
[0006] A large diaphragm pump return oil sedimentation tank, comprising:
[0007] The sedimentation zone has a top inlet corresponding to the outlet of the oil return line;
[0008] The inlet end of the oil replenishment area is connected to the overflow port of the sedimentation area;
[0009] The injection zone, the inlet end and the overflow port of the oil replenishment zone are connected to each other;
[0010] Among them, overflow filters are provided on the overflow ports of the sedimentation area and the oil replenishment area; the oil replenishment area is connected to the oil circuit of the replenishment and discharge oil pump, and the injection area is connected to the oil circuit of the injection pump.
[0011] An oil drain pipe is provided on the side wall of the bottom of the sedimentation area, and an oil drain port is provided at the bottom of the injection area and the oil replenishment area.
[0012] Scales are provided on the side walls of the sedimentation area and the oil replenishment area.
[0013] The beneficial effects of the present utility model are as follows: the present utility model upgrades and reconstructs the integral oil tank of the diaphragm pump. The crude oil tank is an integral box body for oil replenishment, lubrication and oil injection. If oil contamination occurs, the entire lubricating oil will be affected. The oil tank is upgraded and reconstructed into a three-step overflow combination oil tank, namely the sedimentation area, the oil replenishment area, and the injection area, to ensure the cleanliness of the oil in the oil replenishment tank and the injection tank to the greatest extent. When the present utility model is in operation, when the return oil of the diaphragm pump enters the sedimentation area and the oil level is higher than the overflow port of the sedimentation area, the overflow enters the oil replenishment area. When the oil level in the oil replenishment area is higher than the overflow port, the overflow enters the injection area. During the overflow formation process at each stage, some impurities will settle at the bottom of each area, thereby ensuring the excellent oil quality in the oil replenishment area and the injection area, and achieving the best lubrication effect. The utility model solves the problem that when the oil in a single position of the diaphragm pump is contaminated, the entire oil tank is contaminated, which affects the service life of equipment parts; it solves the problem that after the diaphragm pump oil tank is contaminated, it is time-consuming and labor-intensive to replace the lubricating oil, thereby wasting lubricating oil, thereby extending the service life of the diaphragm pump parts and improving the quality of the lubricating oil circulated in the pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0015] Figure 1 It is a top view of the principle diagram of the utility model;
[0016] Figure 2 yes Figure 1 AA section view;
[0017] Figure 3 yes Figure 1 BB cross-sectional view. DETAILED DESCRIPTION
[0018] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.
[0019] like Figures 1 to 3As shown, a large diaphragm pump return oil settling tank includes: a settling area 5, whose top inlet corresponds to the outlet of the return oil pipeline 4; an oil replenishment area 6, whose inlet communicates with the overflow port of the settling area 5; and an injection area 7, whose inlet communicates with the overflow port of the oil replenishment area 6. Overflow filters 2 are installed on the overflow ports of both the settling area 5 and the oil replenishment area 6; the oil replenishment area 6 is connected to the oil circuit of the oil replenishment and discharge pump, and the injection area 7 is connected to the oil circuit of the injection pump. An oil drain pipe 1 is installed on the bottom sidewall of the settling area 5, and an oil drain port 3 is installed at the bottom of both the injection area 7 and the oil replenishment area 6. Scales 8 are installed on the sidewalls of both the settling area 5 and the oil replenishment area 6.
[0020] When the utility model is in use, the lubricating oil of the diaphragm pump is lubricated from the cylinder body and then returned to the sedimentation area 5. When the oil level is higher than the overflow port of the sedimentation area 5, it overflows to the oil replenishing area 6. When the oil level is higher than the overflow port of the oil replenishing area 6, it overflows to the injection area 7. In the overflow process, the overflow filter 2 provided on the overflow port is used to filter the lubricating oil in each oil tank. In the process of overflow formation at each stage, some impurities will be settled at the bottom of each area, thereby ensuring that the oil quality in the oil replenishing area 6 and the injection area 7 is excellent, and achieving the best lubrication effect.
[0021] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.
Claims
1. A large diaphragm pump return oil sedimentation tank, characterized in that: include: a sedimentation zone (5), the top inlet of which corresponds to the outlet of the oil return line (4); The oil replenishment zone (6) has an inlet end connected to the overflow port of the sedimentation zone (5); The injection zone (7) has an inlet end connected to the overflow port of the oil replenishment zone (6); The overflow ports of the sedimentation zone (5) and the oil replenishment zone (6) are both provided with overflow filters (2); the oil replenishment zone (6) is connected to the oil circuit of the oil replenishment and discharge pump, and the injection zone (7) is connected to the oil circuit of the injection pump.
2. A large diaphragm pump return oil sedimentation tank according to claim 1, characterized in that: An oil drain pipe (1) is provided on the side wall of the bottom of the sedimentation zone (5), and an oil drain port (3) is provided at the bottom of both the injection zone (7) and the oil replenishment zone (6).
3. The large diaphragm pump return oil sedimentation tank according to claim 1, characterized in that: Scales (8) are provided on the side walls of the sedimentation area (5) and the oil replenishment area (6).