Container conveying and detecting device
By using a liquid sensor, a signal amplifier, a signal feedback circuit, and a PLC module in the container conveying detection device, the problem of inaccurate bottle breakage judgment is solved, the alarm accuracy is ensured, and the equipment complexity and cost are reduced.
Patent Information
- Application Number
- CN202422784652.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing equipment cannot accurately judge when a bottle is broken, resulting in continuous bottle breakage, and has a complex structure and high manufacturing cost.
Liquid sensors and signal amplifiers are used to form a signal feedback circuit, combined with a PLC module to ensure signal strength, and the liquid sensor is cleaned through a purge mechanism to avoid alarm failure caused by weak signals.
It can realize timely alarm in case of broken bottles, avoid continuous bottle breakage of equipment, and reduce manufacturing costs.
Smart Images

Figure CN223426167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and medicine packaging machinery and equipment, in particular to a container conveying detection device. Background Art
[0002] Most of the existing equipment with waste bottle rejection and bottle separation functions use pneumatic sorting, and there is no function to detect broken bottles at the bottle separation position. When broken bottles appear at the bottle separation port, it is impossible to accurately judge, resulting in continuous bottle breakage of the equipment. This state can only be released after manual discovery, causing a lot of waste in production.
[0003] The existing Chinese patent document with application number 201921547227.2 discloses a broken bottle alarm device, which specifically includes an insulating base plate; the front of the insulating base plate is provided with positive electrode strips and negative electrode strips arranged at intervals; the sides of the positive electrode strips are connected to each other and connected to the positive connection pole; the sides of the negative electrode strips are connected to each other and connected to the negative connection pole. When a bottle is broken, the liquid medicine in the bottle drips onto the insulating base plate, and the liquid medicine simultaneously contacts the positive electrode strips and the negative electrode strips to form a conductive loop, which is transmitted to the control system through two signal lines. The control system controls the alarm to send an alarm signal. However, this broken bottle alarm device has the following shortcomings:
[0004] 1) If the amount of liquid discharged is small and the signal between the positive electrode strip and the negative electrode strip is weak, the weak signal may be difficult to transmit to the control system to make the alarm sound. Therefore, it is easy to cause the bottle to break without sounding the alarm.
[0005] 2) The flip cover is opened and closed by a driving mechanism to achieve liquid discharge and liquid blocking, which has a complex structure and high manufacturing cost. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a container conveying detection device which has a simple structure and can avoid bottle breakage without alarming.
[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0008] A container conveying detection device includes a first container conveying mechanism, a second container conveying mechanism and a liquid detection mechanism for detecting liquid. The first container conveying mechanism is connected to the second container conveying mechanism. The liquid detection mechanism includes a liquid sensor and a signal amplifier. The liquid sensor is arranged below the intersection of the first container conveying mechanism and the second container conveying mechanism, and is connected to the signal amplifier to form a signal feedback circuit.
[0009] As a further improvement of the above technical solution:
[0010] The container conveying detection device further includes a PLC module, and the signal feedback circuit is connected to the PLC module.
[0011] The first container conveying mechanism and the second container conveying mechanism are both connected to the PLC module signal.
[0012] A purge mechanism is provided on one side of the liquid sensor for purging liquid on the liquid sensor.
[0013] The first container conveying mechanism and the second container conveying mechanism are both thumbwheel conveying mechanisms, and the signal amplifier is a triode.
[0014] The first container conveying mechanism includes a first paddle wheel and a first bottom plate, and the second container conveying mechanism includes a second paddle wheel and a second bottom plate. The first bottom plate and the second bottom plate are flush connected, the first paddle wheel is arranged above the first bottom plate, the second paddle wheel is arranged above the second bottom plate, the first paddle wheel and the second paddle wheel intersect, and the liquid sensor is arranged below the intersection of the first paddle wheel and the second paddle wheel.
[0015] The first dial wheel, the first bottom plate, the second dial wheel and the second bottom plate are all arranged horizontally.
[0016] The first container conveying mechanism is an auger conveying mechanism, and the second container conveying mechanism is a thumbwheel conveying mechanism.
[0017] The first container conveying mechanism includes an auger and a third bottom plate, and the second container conveying mechanism includes a third paddle wheel and a fourth bottom plate. The third bottom plate and the fourth bottom plate are flatly connected. The auger is arranged above the first bottom plate, and the third paddle wheel is arranged above the fourth bottom plate. The auger is connected to the third paddle wheel, and the liquid sensor is arranged below the connection between the auger and the third paddle wheel.
[0018] The auger, the third bottom plate, the third pulley and the fourth bottom plate are all arranged horizontally.
[0019] Compared with the prior art, the advantages of the present invention are:
[0020] In this new container conveying detection device, when a container breaks or leaks, the leaked liquid drips onto the liquid sensor below, causing it to emit a sensing signal. This sensing signal is amplified by a signal amplifier and then transmitted to an external control system, triggering an alarm. This amplification prevents weak signals from being transmitted to the external control system and causing the alarm to sound, thus preventing the situation where a broken bottle fails to sound an alarm.
[0021] The container conveying detection device of the utility model cleans the liquid on the liquid sensor through the cleaning mechanism, has a simple structure and low manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of the first embodiment of the container conveying detection device of the present invention.
[0023] Figure 2 It is a principle diagram of the signal feedback circuit of the container conveying detection device of the present utility model.
[0024] Figure 3 It is a structural schematic diagram of the liquid sensor of the container conveying detection device of the present utility model.
[0025] Figure 4 It is a structural diagram of the second embodiment of the container conveying detection device of the present invention.
[0026] The numbers in the figure represent:
[0027] 1. First container conveying mechanism; 11. First dial; 12. First base plate; 13. Auger; 14. Third base plate; 2. Second container conveying mechanism; 21. Second dial; 22. Second base plate; 23. Third dial; 24. Fourth base plate; 3. Liquid detection mechanism; 31. Liquid sensor; 32. Signal amplifier; 4. PLC module; 5. Purge mechanism. DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0031] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0032] Example 1:
[0033] Figures 1 to 3 An embodiment of the container conveying detection device of the present invention is shown. The container conveying detection device of this embodiment includes a first container conveying mechanism 1, a second container conveying mechanism 2 and a liquid detection mechanism 3 for detecting liquid. The first container conveying mechanism 1 is connected to the second container conveying mechanism 2. The liquid detection mechanism 3 includes a liquid sensor 31 and a signal amplifier 32. The liquid sensor 31 is arranged below the intersection of the first container conveying mechanism 1 and the second container conveying mechanism 2, and is connected to the signal amplifier 32 to form a signal feedback circuit.
[0034] When a container breaks and leaks, the leaked liquid drips onto the liquid sensor 31 below, causing it to emit a sensing signal. This sensing signal is amplified by the signal amplifier 32 and then transmitted to the external control system, causing the alarm to sound. The amplification effect of the signal amplifier 32 prevents the signal from being weak and unable to be transmitted to the external control system to activate the alarm, thus avoiding the situation where the alarm does not sound even if the container breaks.
[0035] Furthermore, in this embodiment, the container conveying detection device also includes a PLC module 4, and the signal feedback circuit is connected to the PLC module 4. Specifically, both the first container conveying mechanism 1 and the second container conveying mechanism 2 are signal-connected to the PLC module 4. The PLC module 4 is configured to receive sensing information and issue corresponding execution commands to the first container conveying mechanism 1 and the second container conveying mechanism 2. The PLC module 4 is a conventional component, and its information processing and execution command issuance processes do not require program modifications.
[0036] Furthermore, in this embodiment, a purge mechanism 5 is provided on one side of the liquid sensor 31 for purging the liquid on the liquid sensor 31. The liquid on the liquid sensor 31 is purged by the purge mechanism 5, which has an elegant structure and low manufacturing cost.
[0037] Furthermore, in this embodiment, the first container conveying mechanism 1 and the second container conveying mechanism 2 are both thumbwheel conveying mechanisms, and the signal amplifier 32 is a transistor.
[0038] Furthermore, in this embodiment, the first container conveying mechanism 1 includes a first dial 11 and a first base plate 12, and the second container conveying mechanism 2 includes a second dial 21 and a second base plate 22. The first base plate 12 and the second base plate 22 are flush with each other. The first dial 11 is located above the first base plate 12, and the second dial 21 is located above the second base plate 22. The first dial 11 and the second dial 21 intersect, and the liquid sensor 31 is located below the intersection of the first dial 11 and the second dial 21. Preferably, in this embodiment, the first dial 11, the first base plate 12, the second dial 21, and the second base plate 22 are all arranged horizontally.
[0039] Example 2:
[0040] Figure 4 Another embodiment of the container conveying detection device of the present invention is shown. The structure of the container conveying detection device of this embodiment is basically the same as that of the first embodiment, with the only difference being that the first container conveying mechanism 1 is an auger conveying mechanism and the second container conveying mechanism 2 is a thumbwheel conveying mechanism.
[0041] Furthermore, in this embodiment, the first container conveying mechanism 1 includes a screw conveyor 13 and a third bottom plate 14, and the second container conveying mechanism 2 includes a third paddle wheel 23 and a fourth bottom plate 24. The third bottom plate 14 and the fourth bottom plate 24 are flush connected. The screw conveyor 13 is arranged above the first bottom plate 12, and the third paddle wheel 23 is arranged above the fourth bottom plate 24. The screw conveyor 13 intersects with the third paddle wheel 23, and the liquid sensor 31 is arranged below the intersection of the screw conveyor 13 and the third paddle wheel 23.
[0042] Furthermore, in this embodiment, the auger 13, the third bottom plate 14, the third pulley 23 and the fourth bottom plate 24 are all arranged horizontally.
[0043] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A container conveying detection device, characterized in that: The invention comprises a first container conveying mechanism (1), a second container conveying mechanism (2) and a liquid detection mechanism (3) for detecting liquid. The first container conveying mechanism (1) is connected to the second container conveying mechanism (2). The liquid detection mechanism (3) comprises a liquid sensor (31) and a signal amplifier (32). The liquid sensor (31) is arranged below the intersection of the first container conveying mechanism (1) and the second container conveying mechanism (2) and is connected to the signal amplifier (32) to form a signal feedback circuit.
2. The container conveying detection device according to claim 1, characterized in that: The container conveying detection device further comprises a PLC module (4), and the signal feedback circuit is connected to the PLC module (4).
3. The container conveying detection device according to claim 2, characterized in that: The first container conveying mechanism (1) and the second container conveying mechanism (2) are both connected to the PLC module (4) via signals.
4. The container conveying detection device according to claim 1, characterized in that: A purge mechanism (5) is provided on one side of the liquid sensor (31) for purging the liquid on the liquid sensor (31).
5. The container conveying detection device according to any one of claims 1 to 4, characterized in that: The first container conveying mechanism (1) and the second container conveying mechanism (2) are both thumbwheel conveying mechanisms, and the signal amplifier (32) is a transistor.
6. The container conveying detection device according to claim 5, characterized in that: The first container conveying mechanism (1) comprises a first dial (11) and a first bottom plate (12); the second container conveying mechanism (2) comprises a second dial (21) and a second bottom plate (22); the first bottom plate (12) and the second bottom plate (22) are flatly connected; the first dial (11) is arranged above the first bottom plate (12); the second dial (21) is arranged above the second bottom plate (22); the first dial (11) and the second dial (21) intersect; and the liquid sensor (31) is arranged below the intersection of the first dial (11) and the second dial (21).
7. The container conveying detection device according to claim 6, characterized in that: The first thumbwheel (11), the first bottom plate (12), the second thumbwheel (21) and the second bottom plate (22) are all arranged horizontally.
8. The container conveying detection device according to any one of claims 1 to 4, characterized in that: The first container conveying mechanism (1) is an auger conveying mechanism, and the second container conveying mechanism (2) is a thumbwheel conveying mechanism.
9. The container conveying detection device according to claim 8, characterized in that: The first container conveying mechanism (1) includes an auger (13) and a third bottom plate (14), and the second container conveying mechanism (2) includes a third paddle wheel (23) and a fourth bottom plate (24). The third bottom plate (14) and the fourth bottom plate (24) are flatly connected. The auger (13) is arranged above the first bottom plate (12), and the third paddle wheel (23) is arranged above the fourth bottom plate (24). The auger (13) and the third paddle wheel (23) intersect, and the liquid sensor (31) is arranged below the intersection of the auger (13) and the third paddle wheel (23).
10. The container conveying detection device according to claim 9, characterized in that: The auger (13), the third bottom plate (14), the third thumbwheel (23) and the fourth bottom plate (24) are all arranged horizontally.
Citation Information
Patent Citations
Bottle breaking alarm device
CN210324523U