Visual inspection equipment for butt-joint punching machine

Abstract

The utility model relates to a butt joint punch visual inspection device which comprises a machine frame and a punching plate, a supporting plate is movably installed in the middle of the machine frame, the butt joint punch visual inspection device further comprises a visual inspection mechanism and a limiting mechanism, and the visual inspection mechanism is used for detecting whether the punching characteristic of the punching plate is qualified or not in real time. The limiting mechanism is used for enabling the stamping plate to smoothly pass through a detection position; the device further comprises a data display, a three-color alarm lamp and a keyboard and mouse set. According to the visual inspection equipment for the butt-joint punching machine, the rack is arranged to be assembled between the punching machine and the material receiving device, the punched punching plate is connected into the limiting mechanism in a penetrating and sliding mode, the quality of the punching plate is detected through the visual inspection mechanism, and therefore the punching plate is rapidly detected in real time, and the detection efficiency is improved; when unqualified punching characteristics are detected, the punching machine is linked to stop, and the three-color alarm lamp gives an alarm, so that the phenomenon of unqualified punching of a plurality of punching plates is avoided, the punching efficiency and quality are improved, and the waste of workpieces is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to punch detection technical field, concretely is a butt joint punch visual inspection equipment. BACKGROUND

[0002] With the continuous renewal of science and technology, the mechanical manufacturing industry gradually realizes the semi-automatic or automatic era, and common ones are for example when the workpiece is processed on the punch, the steel plate is realized the rapid punching through numerical control automatic punching technology. Because the product punching may be irregular, incomplete during the punching process, therefore, the workpiece after punching needs to be inspected.

[0003] The existing quality inspection mode is mostly through artificial quality inspection to detect the punching part, not only the detection efficiency is low, and the punching part often has complex shape and strict size requirement, and the artificial quality inspection may be difficult to completely guarantee the quality of each punching part. Therefore, the utility model discloses a butt joint punch visual inspection equipment. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the utility model provides a butt joint punch visual inspection equipment, which has the advantages of real-time accurate detection of punching part quality, high detection efficiency and the like, and solves the problems of slow efficiency and large detection error caused by the existing artificial quality inspection mode.

[0005] To achieve the above object, the utility model provides the following technical scheme: a butt joint punch visual inspection equipment, comprising a rack and a punching plate, the rack is arranged between the punch and the material receiving device, the rack bottom is movably installed with a supporting leg, the rack middle part is movably installed with a supporting plate, the rack both sides are provided with a feeding port and a discharging port, and the punching plate is penetrated through the feeding port and the discharging port.

[0006] Further comprising a visual inspection mechanism and a limiting mechanism, the visual inspection mechanism and the limiting mechanism are installed on the supporting plate upper end face, the visual inspection mechanism is used for real-time detection of whether the punching characteristics of the punching plate are qualified, and the limiting mechanism is used for the smooth passing of the punching plate through the detection position.

[0007] Further comprising a data display, a three-color alarm lamp and a keyboard and mouse set, the data display is movably installed on the rack top inner wall, the keyboard and mouse set is arranged on the supporting plate upper end face and is used for adjusting and setting various parameters of the detection mechanism, and the three-color alarm lamp is installed on the rack top.

[0008] Further, the visual detection mechanism comprises a base, a support, a mounting plate and a camera, the base is movably mounted on the upper end face of the support plate, the support is movably mounted on the base at the bottom, the mounting block is movably mounted on one side of the support, the mounting block is connected with the mounting plate, and the camera is movably mounted on one end of the mounting plate.

[0009] Further, two adjusting grooves are formed in one side of the mounting plate, two groups of mounting holes are formed in the side end face of the mounting block, and screws are assembled between the mounting holes and the adjusting grooves, which are used for adjusting and fixing the mounting plate.

[0010] Further, the limiting mechanism comprises two fixed plates, two movable plates and two connecting plates, the two fixed plates are movably mounted on the support plate, and the fixed plates are connected with the movable plates and the connecting plates.

[0011] Further, the movable plates are arranged on the upper end face of the fixed plates and are distributed staggered with the fixed plates, the two staggered fixed plates and movable plates are connected to form a limiting groove, which is used for abutting and slidingly connecting the stamping plate.

[0012] Further, adjusting grooves are formed in the fixed plates and the movable plates, and mounting holes are formed in the two ends of the connecting plates, and screws are assembled between the mounting holes and the adjusting grooves, which are used for adjusting and fixing the movable plates and the connecting plates.

[0013] Further, the data display, the three-color alarm lamp, the keyboard and mouse set and the camera are electrically connected with the controller, and the controller is signal-linked with the punch, and the controller is assembled on the lower part of the rack.

[0014] Further, the rack is integrally made of galvanized sheet or stainless steel sheet (2mm thick) by bending and baking.

[0015] Compared with the prior art, the technical scheme of the present application has the following advantages:

[0016] 1. The butt joint punch visual detection equipment, by arranging the rack between the punch and the material collecting device, the stamping plate after stamping is slidably connected in the limiting mechanism, and the quality of the stamping plate is detected by the visual detection mechanism, so that the stamping plate can be detected in real time and quickly, and the detection efficiency is improved; when the unqualified stamping feature is detected, the punch is stopped, and the three-color alarm lamp alarms, so as to avoid the phenomenon that multiple stamping plates are unqualified, improve the efficiency and quality of stamping, and reduce the waste of workpieces.

[0017] 2. The butt joint punch visual detection equipment, through setting the camera installed on one end of the mounting plate, the adjusting slot hole one is opened on one side of the mounting plate, so that the position of the camera is adjusted conveniently, through setting the adjusting slot hole two is opened on the fixed plate and the movable plate in the limiting mechanism, so that the position of the movable plate and the fixed plate is adjusted conveniently, and then the width of the limiting groove is adjusted, the stamping plate is conveniently connected by sliding, so that the stamping plate is not deviated and not jumping when passing. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure front view schematic diagram of the utility model;

[0019] Figure 2 It is a structure side view schematic diagram of the utility model;

[0020] Figure 3 It is a structure main component schematic diagram of the utility model;

[0021] Figure 4 It is a structure limiting mechanism schematic diagram of the utility model;

[0022] Figure 5 It is a structure visual detection mechanism schematic diagram of the utility model;

[0023] In the drawing: 1, rack; 11, leg; 12, support plate; 2, stamping plate; 3, data display; 4, three-color alarm lamp; 5, keyboard and mouse set; 6, visual detection mechanism; 61, base; 62, support; 63, mounting block; 64, mounting plate; 641, adjusting slot hole one; 7, limiting mechanism; 71, fixed plate; 711, adjusting slot hole two; 72, movable plate; 73, connecting plate; 8, camera. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0025] EMBODIMENT

[0026] By Figures 1-5 A kind of butt joint punch visual detection equipment is given, including rack 1 and stamping plate 2, rack 1 is set between punch and material receiving device, the leg 11 is movably installed in the bottom of rack 1, support plate 12 is movably installed in the middle of rack 1, material inlet and material outlet are opened in the two sides of rack 1, and stamping plate 2 is penetrated by material inlet and material outlet;

[0027] Further comprising visual detection mechanism 6 and limiting mechanism 7, visual detection mechanism 6 and limiting mechanism 7 are installed and arranged on the upper end face of support plate 12; visual detection mechanism 6 is used for real-time detection of whether the stamping feature of stamping plate 2 is qualified, and limiting mechanism 7 is used for smooth passing of stamping plate 2 through the detection position;

[0028] Further comprising data display 3, three-color alarm lamp 4 and keyboard and mouse set 5, data display 3 is movably installed on the inner wall of the top of rack 1, keyboard and mouse set 5 is arranged on the upper end face of support plate 12, and is used for adjusting and setting various parameters of the detection mechanism; three-color alarm lamp 4 is installed on the top of rack 1.

[0029] In the embodiment, by arranging fixed rack 1 to be installed between the punch press and the material collecting device, it is convenient to quickly detect the stamping plate 2 after stamping in real time, the detection efficiency is improved, so that the punch press work is stopped and maintenance is carried out conveniently, and the number of unqualified stamping plates 2 is reduced; by arranging visual detection mechanism 6 and limiting mechanism 7 to be installed on support plate 12, cooperating with camera 8 installed on mounting plate 64, adjusting the position of camera 8 through adjusting slot hole one 641, and adjusting and setting various parameters of camera 8 through keyboard and mouse set 5, it is convenient to detect the stamping qualified stamping plate 2 passing through limiting mechanism 7.

[0030] It can be understood that by arranging stamping plate 2 to pass through the limiting slot formed between two fixed plates 71 and movable plate 72, cooperating with movable plate 72 to be arranged above fixed plate 71 through connecting plate 73, and arranging adjusting slot hole two 711 in fixed plate 71 and movable plate 72, the distance of the misalignment is adjusted, so that the width of the limiting slot is changed according to the width of stamping plate 2, and then stamping plate 2 smoothly passes through the detection position, and visual detection mechanism 6 stably detects the quality of stamping plate 2;

[0031] Data display 3, three-color alarm lamp 4, keyboard and mouse set 5 and camera 8 are electrically connected with the controller, and the controller is signal-linked with the punch press, so that when unqualified products are detected by camera 8, the control end informs the punch press to stop, and at the same time, three-color alarm lamp 4 alarms to inform the maintenance personnel to maintain; of course, if three-color alarm lamp 4 alarms but the punch press does not stop, the punch press can also be manually stopped.

[0032] It should be noted that rack 1 is integrally made of galvanized sheet or stainless steel sheet (2mm thick) by bending and baking, which has the advantages of high temperature resistance, good hardness, not easy to deform, long service life and beautiful appearance.

[0033] Specifically, please refer to Figure 3 and 5In order to realize the visual detection of the stamping plate 2, the visual detection mechanism 6 in the embodiment comprises a base 61, a support 62, a mounting plate 64 and a camera 8, the base 61 is movably mounted on the upper end face of the support plate 12, the bottom of the support 62 is movably mounted on the base 61, the mounting block 63 is movably mounted on one side of the support 62, the mounting block 63 is connected with the mounting plate 64, the camera 8 is movably mounted on one end of the mounting plate 64, two adjusting grooves one 641 are formed in one side of the mounting plate 64, two groups of mounting holes are formed in the side end face of the mounting block 63, and screws are assembled between the mounting holes and the adjusting grooves one 641, which are used for adjusting and fixedly installing the mounting plate 64.

[0034] In the embodiment, the adjusting grooves one 641 are formed in one side of the mounting plate 64, and the positions of the adjusting grooves one 641 corresponding to the mounting holes formed in the mounting block 63 are adjusted, so that the distance between the camera 8 and the support 62 is conveniently adjusted, and the camera 8 is conveniently used for vertically and real-time detecting the stamping features of the stamping plate 2.

[0035] It should be noted that the support 62 in the visual detection mechanism 6 can also be designed to be slotted, and the mounting block 63 is slidably connected in the slot, and the mounting block 63 is fixed on the support 62 through the positioning member, so that the height of the camera 8 is conveniently adjusted

[0036] Specifically, please refer to Figures 3-4 In order to realize the stable and smooth passing of the stamping plate 2 through the limiting mechanism 7 and the visual detection, the limiting mechanism 7 in the embodiment comprises two fixed plates 71, two movable plates 72 and two connecting plates 73, the two fixed plates 71 are movably mounted on the support plate 12, the fixed plate 71 is connected with the movable plate 72 and the connecting plate 73, the movable plate 72 is arranged on the upper end face of the fixed plate 71 and is distributed staggered with the fixed plate 71, the two staggered fixed plates 71 and movable plates 72 are connected to form a limiting groove for abutting and slidingly connecting the stamping plate 2, adjusting grooves two 711 are formed in the fixed plate 71 and the movable plate 72, mounting holes are formed at two ends of the connecting plate 73, screws are assembled between the mounting holes and the adjusting grooves two 711, which are used for adjusting and fixedly installing the movable plate 72 and the connecting plate 73.

[0037] In the embodiment, the movable plate 72 is connected with the fixed plate 71 in a staggered manner, so that the two fixed plates 71 and the movable plate 72 form a convex limiting groove, so that the stamping plate 2 stably and smoothly slides on the bottom of the limiting groove, the stamping plate 2 does not deviate and does not jump, and the camera 8 stably detects the stamping data.

[0038] The working principle of the above embodiment is as follows:

[0039] The rack 1 is placed between the punch and the material collecting device, the punched plate 2 after punching is put into the rack 1 through the feeding port on one side of the rack 1, the punched plate 2 is limited in width by the limiting mechanism 7, the punched plate 2 is smoothly passed through the detection position, when the punched plate 2 passes through the vertical position of the camera 8, the camera 8 detects the punched features on the punched plate 2 in real time, judges whether it is qualified, if not, the punch will be stopped working immediately through the controller, at the same time, the three-color alarm lamp 4 alarms, informs the operation maintenance personnel to check whether the punching equipment is normal, so that the quality of the punched plate 2 can be detected quickly and in real time, the detection efficiency is improved, and the number of unqualified workpieces and the waste of workpieces is reduced.

[0040] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A visual inspection device for a docking punch press, comprising a frame (1) and a punching plate (2), wherein the frame (1) is arranged between the punch press and a material receiving device, a support leg (11) is movably mounted on the bottom of the frame (1), a support plate (12) is movably mounted on the middle of the frame (1), a feed port and a discharge port are provided on both sides of the frame (1), and the punching plate (2) is passed through the feed port and the discharge port; Its characteristics are: It also includes a visual inspection mechanism (6) and a limiting mechanism (7), wherein the visual inspection mechanism (6) and the limiting mechanism (7) are installed on the upper end surface of the support plate (12); the visual inspection mechanism (6) is used to detect in real time whether the stamping characteristics of the stamping plate (2) are qualified, and the limiting mechanism (7) is used to ensure that the stamping plate (2) passes the inspection position smoothly; It also includes a data display (3), a three-color alarm light (4) and a keyboard and mouse set (5), wherein the data display (3) is movably mounted on the top inner wall of the frame (1), and the keyboard and mouse set (5) is arranged on the upper end surface of the support plate (12) for adjusting and setting various parameters of the detection mechanism; the three-color alarm light (4) is mounted on the top of the frame (1).

2. The visual inspection device for a butt punch press according to claim 1, characterized in that: The visual inspection mechanism (6) includes a base (61), a bracket (62), a mounting plate (64) and a camera (8), wherein the base (61) is movably mounted on the upper end surface of the support plate (12), the bottom of the bracket (62) is vertically movably mounted on the base (61), a mounting block (63) is movably mounted on one side of the bracket (62), the mounting block (63) is connected to the mounting plate (64), and the camera (8) is movably mounted on one end of the mounting plate (64).

3. The visual inspection device for a butt punch press according to claim 2, characterized in that: Two adjustment slots (641) are provided on one side of the mounting plate (64), which cooperate with the two sets of mounting holes provided on the side end surface of the mounting block (63). Screws are assembled between the mounting holes and the adjustment slots (641) to adjust, install and fix the mounting plate (64).

4. The visual inspection device for a butt punch press according to claim 1, characterized in that: The limiting mechanism (7) comprises two fixed plates (71), two movable plates (72) and two connecting plates (73). The two fixed plates (71) are movably mounted on the support plate (12). The fixed plates (71) are connected to the movable plates (72) and the connecting plates (73).

5. The visual inspection device for a butt punch press according to claim 4, characterized in that: The movable plate (72) is arranged on the upper end surface of the fixed plate (71) and is staggered with the fixed plate (71). The two staggered fixed plates (71) and the movable plate (72) are connected to form a limiting groove for fitting and slidingly connecting the stamping plate (2).

6. The visual inspection device for a butt punch press according to claim 5, characterized in that: The fixed plate (71) and the movable plate (72) are both provided with a second adjustment slot hole (711) that matches the mounting holes at both ends of the connecting plate (73). Screws are assembled between the mounting holes and the second adjustment slot hole (711) to adjust, install and fix the movable plate (72) and the connecting plate (73).

7. The visual inspection device for a butt punch press according to claim 1, characterized in that: The data display (3), the three-color alarm light (4), the keyboard and mouse set (5), and the camera (8) are electrically connected to the controller, and the controller is linked to the punch press signal. The controller is assembled at the lower part of the frame (1).

8. The visual inspection device for a butt punch press according to claim 1, characterized in that: The frame (1) is made of a galvanized sheet or a stainless steel sheet that is bent and painted in one piece.

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