Automatic needle arranging device for tattooing needle production

Abstract

The utility model relates to the technical field of tattooing needle production, in particular to an automatic needle arranging device for tattooing needle production, which comprises a machine body serving as a carrier of the whole device and a needle box used for storing tattooing needles, a conveying belt used for conveying the needle box is mounted on the machine body, and an arranging mechanism used for laying the tattooing needles into the needle box is arranged on the machine body. A correction mechanism used for preventing the tattooing needles from being lapped outside the needle box is further installed, a transmission wheel is rotationally installed in the shell, a plurality of limiting grooves corresponding to the tattooing needles in size are formed in the transmission wheel, openings used for feeding and discharging are formed in the upper side and the lower side of the shell respectively, and a material guide hopper used for guiding materials is fixedly connected to the shell. According to the utility model, by arranging the arrangement mechanism, the arrangement of the tattooing needles in the needle box and the dynamic movement design of the needle box below the discharge port are realized, so that the needles can be timely and orderly filled into the needle box, the complexity of large-area one-time loading is reduced, and the filling speed and efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to tattoo needle production technical field, concretely is a kind of automatic needle arranging device for tattoo needle production. BACKGROUND

[0002] Tattoo industry develops rapidly in recent years, with the increasing demand of personalization and artistry, the demand of tattoo needle also increases day by day, the traditional arrangement mechanism, generally directly put a large number of tattoo needles into needle box, this way is efficient, but a large number of tattoo needles are overlapped, crossed or misaligned in the process of putting, so that single tattoo needle is difficult to accurately put into respective slot. This will affect the subsequent use and safety, and due to improper placement, part of tattoo needle may be squeezed or collided in the process of loading, thereby causing needle damage, increasing the waste of materials and production cost. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model provides an automatic needle arranging device for tattoo needle production, which has the advantage of orderly filling into the needle box, and solves the problem of overlapping, crossing or misalignment in the process of putting.

[0004] To solve the above technical problems, the utility model provides the following technical scheme:

[0005] An automatic needle arranging device for tattoo needle production includes a machine body as the carrier of the whole device and a needle box for storing tattoo needles, a conveying belt for conveying the needle box is installed on the machine body, a arrangement mechanism for laying tattoo needles into the needle box is arranged on the machine body, and a correction mechanism for preventing tattoo needles from being placed outside the needle box is also installed, the arrangement mechanism includes an outer shell fixed to the machine body, a transmission wheel is rotatably installed in the outer shell, a plurality of limiting grooves corresponding to the size of the tattoo needle are formed on the transmission wheel, openings for feeding and discharging are arranged on the upper and lower sides of the outer shell, and a material guide hopper is fixed to the outer shell for guiding the material.

[0006] Preferably, a connecting shaft is fixed to the transmission wheel, a worm gear is sleeved on the connecting shaft, a transmission shaft is rotatably installed on the machine body, a worm is sleeved on the transmission shaft and meshes with the worm gear for transmission, a spur gear is fixed to the end of the transmission shaft, and a motor one is also fixed to the machine body, and an incomplete gear corresponding to the spur gear is fixed to the output end of the motor one.

[0007] Preferably, the rotation frequency of the transmission wheel is the same as the moving frequency of the needle box, so that the tattoo needles can be sequentially conveyed into the plurality of slots of the needle box.

[0008] Preferably, the correction mechanism comprises a visual camera fixed on the shell for detecting whether the tattoo needle is completely in the needle box slot, and an electric push rod is fixed on both sides of the body, the output end of the electric push rod is fixedly connected with a connecting frame, and the end of the connecting frame is fixedly connected with a transmission bar.

[0009] Preferably, a plurality of limiting blocks for limiting the position of the needle box are fixed on the conveying belt, and each group of limiting blocks is provided with two limiting blocks, and the needle box is located between the two limiting blocks.

[0010] Preferably, a second motor for driving the conveying belt to run is installed on the body, and a machine box is also placed below the body.

[0011] By the above technical scheme, the automatic needle arranging device for tattoo needle production is provided, and at least has the following beneficial effects:

[0012] 1. The automatic needle arranging device for tattoo needle production, by arranging the arranging mechanism, the arrangement of the tattoo needle in the needle box is realized, the dynamic movement design of the needle box below the discharge port makes the needle can be timely and orderly filled into the needle box, reduces the complexity of large-area one-time loading, and improves the filling speed and efficiency.

[0013] 2. The automatic needle arranging device for tattoo needle production, by arranging the correction mechanism, when the tattoo needle is not completely fallen into the slot, the electric push rod pushes the transmission bar on the connecting frame to move forward, and then the tattoo needle can be completely pushed into the needle box, by pushing the tattoo needle forward through the transmission bar, it can ensure that each needle is accurately and stably placed in the needle box, and the risk of arrangement error and needle damage is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings described herein are used to provide further understanding of the present application and form a part of the present application:

[0015] Figure 1 It is a perspective structural schematic view of the front view direction of the present application;

[0016] Figure 2 It is a structural schematic view of the arranging mechanism of the present application;

[0017] Figure 3 It is an enlarged view of A of the present application; Figure 2

[0018] Figure 4 It is a structural schematic view of the correction mechanism of the present application.

[0019] Reference signs:

[0020] 100, body; 101, conveying belt; 102, needle box; 103, machine box; 104, limiting block;

[0021] ​200, arrangement mechanism; 201, shell; 202, transmission wheel; 203, guide hopper; 204, limiting groove; 205, motor one; 206, incomplete gear; 207, connecting shaft; 208, worm gear; 209, transmission shaft; 210, worm; 211, spur gear;

[0022] 300, correction mechanism; 301, visual camera; 302, electric push rod; 303, connecting frame; 304, transmission bar. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] In recent years, the tattoo industry has developed rapidly. With the increasing demand for personalization and artistry, the demand for tattoo needles has also increased. Traditional tattoo needle production methods mainly rely on manual operation for the assembly and discharge of needle tools, which not only leads to low production efficiency, but also easily causes human operation errors, thereby affecting product quality and safety. In order to improve production efficiency, ensure product consistency, and reduce the labor intensity of workers, automation technology has been gradually applied in the production process of tattoo needles.

[0025] Embodiment one:

[0026] Since inaccurate arrangement may cause safety hazards in subsequent operations, such as accidental needle contact during use, affecting the tattoo effect, and even possibly causing harm to customers, in order to solve the above problems, in combination with the Figures 1-3 As shown in the utility model, an automatic needle arrangement device for tattoo needle production is provided, which comprises a machine body 100 as the carrier of the whole device and a needle box 102 for storing tattoo needles. A conveying belt 101 for conveying the needle box 102 is installed on the machine body 100. An arrangement mechanism 200 for laying tattoo needles into the needle box 102 is arranged on the machine body 100, which can ensure the uniform arrangement of tattoo needles and reduce production problems caused by irregular arrangement. A correction mechanism 300 is also installed to prevent tattoo needles from being placed outside the needle box 102, ensuring that each tattoo needle is accurately placed in the needle box 102 and maintaining the uniformity of the arrangement, which is convenient for subsequent use and storage.

[0027] In the subsequent quality inspection and sorting process, the staff needs to manually check and adjust the placement state of each needle, which increases the risk of human operation failure. In order to solve the above problems, the arrangement mechanism 200 includes a shell 201 fixed to the machine body 100, a transmission wheel 202 is rotatably installed in the shell 201, a plurality of limiting grooves 204 corresponding to the size of the tattoo needle are formed on the transmission wheel 202, and openings for feeding and discharging are respectively arranged on the upper and lower sides of the shell 201. A material guide hopper 203 is fixed to the shell 201 for guiding the material, and the tattoo needle is in the material guide hopper 203. Due to the arrangement of the feeding port, a single tattoo needle falls into the limiting groove 204, and then the transmission wheel 202 rotates to move the next limiting groove 204 to the lower side of the feeding port. Repeat the above steps, and the tattoo needle falls into the limiting groove 204 in sequence. The needle box 102 is located below the discharge port, and the needle box 102 continues to move, so that the tattoo needle falls into the groove in the needle box 102, and the arrangement of the tattoo needle in the needle box 102 is realized. The dynamic movement design of the needle box 102 below the discharge port enables the needle to be timely and orderly filled into the needle box 102, reduces the complexity of large-area one-time loading, and improves the filling speed and efficiency.

[0028] If the incomplete gear 206 gap transmission mode is not adopted, the intermittent start and stop of the motor 205 will cause certain load to the motor 205. In order to solve the above problems, a connecting shaft 207 is fixed to the transmission wheel 202, a worm gear 208 is sleeved on the connecting shaft 207, a transmission shaft 209 is rotatably installed on the machine body 100, a worm 210 is sleeved on the transmission shaft 209 and meshes with the worm gear 208, a spur gear 211 is fixed to the end of the transmission shaft 209, and a motor 205 is also fixed to the machine body 100. The output end of the motor 205 is fixed with an incomplete gear 206 corresponding to the spur gear 211. The motor 205 drives the incomplete gear 206 to rotate, and when the incomplete gear 206 meshes with the spur gear 211, the transmission shaft 209 is driven to rotate. The worm 210 rotates with the transmission shaft 209, and the worm 210 drives the transmission wheel 202 on the connecting shaft 207 to rotate through the worm gear 208, which can realize the arrangement of the tattoo needle and make the rotating process more stable, and can realize accurate output control, which is helpful for accurate arrangement of the tattoo needle and ensures the position and state of each needle.

[0029] Further, the rotation frequency of the transmission wheel 202 and the movement frequency of the needle box 102 are the same, so that the tattoo needle can be sequentially conveyed into the grooves of the needle box 102, and the tattoo needle in the transmission wheel 202 can be accurately guided into the grooves of the needle box 102.

[0030] According to the embodiment, the limiting groove 204 is intelligently moved to the lower side of the feeding port through the rotation of the transmission wheel 202, which realizes automatic transmission and arrangement of the needle without manual intervention, and greatly improves the work efficiency.

[0031] Embodiment two:

[0032] For the operator, the processing of a large number of incorrectly placed tattoo needles requires additional manual intervention and time, which reduces the overall production efficiency, in order to solve the above problems, combined with Figure 1 And Figure 4 As shown in embodiment one, the correction mechanism 300 includes a visual camera 301 fixed to the shell 201 for detecting whether the tattoo needle is completely in the slot of the needle box 102, and the two sides of the body 100 are fixed with an electric push rod 302, the output end of the electric push rod 302 is fixedly connected with a connecting frame 303, the end of the connecting frame 303 is fixedly connected with a transmission bar 304, the visual camera 301 detects the tattoo needle in the needle box 102, when the tattoo needle is not completely fallen into the slot, the electric push rod 302 pushes the transmission bar 304 on the connecting frame 303 to move forward, in turn, it can completely push the tattoo needle into the needle box 102, by pushing the tattoo needle forward through the transmission bar 304, it can ensure that each needle is accurately and stably placed in the needle box, reducing the risk of arrangement error and needle damage.

[0033] Specifically, the conveying belt 101 is fixedly connected with a plurality of limiting blocks 104 for limiting the position of the needle box 102, each set of limiting blocks 104 is provided with two, the needle box 102 is located between the two limiting blocks 104, the limiting blocks 104 can ensure that the needle box 102 is in a flat state, which can prevent the needle box 102 from tilting.

[0034] Further, the body 100 is provided with a motor two for driving the conveying belt 101 to run, the start of the motor two can drive the conveyor to run, and the needle box 102 is sequentially conveyed, and the machine box 103 is also placed below the body 100, the machine box 103 is provided with a processor, which can process the image collected by the visual camera 301, control the motor one 205 and the motor two, and realize intelligent control.

[0035] From the above embodiment can be known: motor two start can drive the conveyor to run, the needle box 102 is transmitted in turn, when the needle box 102 moves to the transmission wheel 202 below, single tattoo needle falls into the limiting groove 204, then the transmission wheel 202 rotates and moves the next limiting groove 204 to the inlet below, repeats the above steps, tattoo needle falls into the limiting groove 204 in turn, and the needle box 102 is below the discharge port, and the needle box 102 continues to move, so that tattoo needle is in the groove in the needle box 102, realize the arrangement of tattoo needle in the needle box 102, then the needle box 102 with tattoo needle moves to the camera, visual camera 301 detects tattoo needle in the needle box 102, when tattoo needle does not completely fall into the groove, the electric push rod 302 pushes the transmission bar 304 on the connecting frame 303 to move forward, in turn, can push tattoo needle completely into the needle box 102, after detection, the needle box 102 can be taken away.

[0036] It should be noted that the terms "comprising", "including", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present application have been shown and described, it should be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic needle arranging device for tattoo needle production, comprising a machine body (100) as a carrier of the entire device and a needle box (102) for storing tattoo needles, characterized in that: The body (100) is provided with a conveying belt (101) for conveying needle boxes (102), an arrangement mechanism (200) for laying tattoo needles into the needle boxes (102), and a correction mechanism (300) for preventing the tattoo needles from being placed outside the needle boxes (102). The arrangement mechanism (200) comprises a housing (201) fixed to the body (100), a transmission wheel (202) rotatably installed in the housing (201), a plurality of limiting grooves (204) corresponding to the size of the tattoo needles are formed in the transmission wheel (202), and the upper and lower sides of the housing (201) are respectively provided with openings for feeding and discharging.

2. The automatic needle arranging device for tattoo needle production according to claim 1, characterized in that: The transmission wheel (202) is fixedly connected with a connecting shaft (207), the connecting shaft (207) is sleeved with a worm gear (208), a transmission shaft (209) is rotatably installed on the body (100), the transmission shaft (209) is sleeved with a worm (210) engaged with the worm gear (208), the end of the transmission shaft (209) is fixedly connected with a spur gear (211), and a motor (205) is further fixed on the body (100), the output end of the motor (205) is fixedly connected with an incomplete gear (206) corresponding to the spur gear (211).

3. The automatic needle arranging device for tattoo needle production according to claim 1, characterized in that: The rotation frequency of the transmission wheel (202) is the same as the moving frequency of the needle box (102), so that the tattoo needles can be sequentially conveyed into the grooves of the needle box (102).

4. The automatic needle arranging device for tattoo needle production according to claim 1, characterized in that: The correction mechanism (300) comprises a visual camera (301) fixed on the housing (201) for detecting whether the tattoo needle is completely in the groove of the needle box (102), and an electric push rod (302) is fixed on both sides of the body (100), the output end of the electric push rod (302) is fixedly connected with a connecting frame (303), and the end of the connecting frame (303) is fixedly connected with a transmission bar (304).

5. The automatic needle arranging device for tattoo needle production according to claim 1, characterized in that: A plurality of limiting blocks (104) for limiting the position of the needle box (102) are fixed on the conveying belt (101), each limiting block (104) is provided with two, and the needle box (102) is located between the two limiting blocks (104).

6. The automatic needle arranging device for tattoo needle production according to claim 1, characterized in that: A second motor is fixed on the body (100) for driving the conveying belt (101) to run, and a cabinet (103) is further placed below the body (100).

Images