Refrigerator power line assembly voice prompt system

Abstract

The utility model discloses a refrigerator power line assembly voice prompt system which comprises a PC end, a refrigerator model confirmation mechanism and a power line checking mechanism. The refrigerator model confirmation mechanism automatically scans refrigerator bar codes conveyed to the compressor mounting station on one hand, recognizes new orders and new type numbers on the other hand, and broadcasts a maintenance power line through first voice on the other hand; the power line checking mechanism is arranged at a power line mounting station on the refrigerator assembly line, on one hand, the power line checking mechanism automatically scans refrigerator bar codes on the power line mounting station and obtains the order BOM power line type in the MES system in real time, and on the other hand, the power line checking mechanism broadcasts the order BOM power line type through voice; and the PC terminal checks whether the obtained order BOM power line type is consistent with the power line type to be maintained. According to the utility model, the timeliness problem of maintenance of a novel number and a material station by a technician is solved, and correct assembly of a power line is effectively guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to refrigerator production line technical field, concretely relates to a refrigerator power cord assembly voice prompting system. BACKGROUND

[0002] Refrigerator manufacturing industry has gradually transformed to personalized order production, and the online production of export and domestic models reaches 15 kinds, especially the export products, the refrigerator power cord standards of different countries are different, there are 18 kinds of export power cords, and the manual control and other problems cause the assembly error of operating personnel, which has become the bottleneck of production efficiency and quality control.

[0003] The main power cord assembly prompting device of the current industry is a light error prevention device, the corresponding relationship between the refrigerator model and the material station is maintained in advance by the technical personnel, the system is scanned and lighted, the operating personnel take materials according to the light, and the maintenance of the technical personnel is very important.

[0004] The light error prevention needs the technical personnel to maintain the corresponding relationship between the new refrigerator model and the material station in advance, due to more new models and new orders on site, the maintenance workload of the technical personnel is large and the real-time requirement is high, the light error prevention cannot be normally used frequently, and when the difference of the power cord is small, the operating personnel assemble the power cord incorrectly UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a refrigerator power cord assembly voice prompting system, and aims at at least solving the problem that the existing manual maintenance is not timely or the maintenance error will cause the light error prevention to be invalid. In order to achieve the above object, the technical solution adopted by the utility model is as follows:

[0006] A refrigerator power cord assembly voice prompting system, comprising a PC end, further comprising a refrigerator model confirmation mechanism and a power cord checking mechanism in communication connection with the PC end;

[0007] The refrigerator model confirmation mechanism is arranged on the compressor installation station on the refrigerator assembly line, the refrigerator model confirmation mechanism identifies the refrigerator model on the compressor installation station and uploads to the PC end on one hand, and reminds the power cord to be maintained through voice broadcast on the other hand;

[0008] The power cord checking mechanism is arranged on the power cord installation station on the refrigerator assembly line, the power cord checking mechanism identifies the refrigerator model on the power cord installation station and obtains the corresponding order BOM power cord type, and uploads to the PC end on one hand, and the order BOM power cord type is broadcasted through voice on the other hand;

[0009] The PC end checks whether the order BOM power cord type and the power cord type to be maintained are consistent, when the two are inconsistent, the power cord checking mechanism broadcasts the inconsistent power cord type through voice.

[0010] As a further scheme of the utility model: the refrigerator model confirmation mechanism includes a first automatic code scanning gun and a first sound, the first automatic code scanning gun and the first sound are both in communication connection with the PC end.

[0011] As a further scheme of the utility model: the refrigerator model confirmation mechanism further includes a first support, the first automatic code scanning gun and the first sound are both arranged on the first support.

[0012] As a further scheme of the utility model: the power cord checking mechanism includes a second automatic code scanning gun and a second sound, the second automatic code scanning gun and the second sound are both in communication connection with the PC end.

[0013] As a further scheme of the utility model: the refrigerator model confirmation mechanism further includes a second support, the second automatic code scanning gun is arranged on the second support.

[0014] As a further scheme of the utility model: further include the light prompting mechanism in communication connection with the PC end, when the power cord checking mechanism voice broadcast power cord type is inconsistent, the PC end controls the light prompting mechanism and bright red light.

[0015] As a further scheme of the utility model: the light prompting mechanism includes PLC electric control cabinet and three color lamp, the three color lamp is in electric connection with the PLC electric control cabinet, the PLC electric control cabinet is in communication connection with the PC end.

[0016] As a further scheme of the utility model: the three color lamp includes red, green, yellow three kinds of lamp color.

[0017] As a further scheme of the utility model: the PLC electric control cabinet is in communication connection with refrigerator assembly line, the PLC electric control cabinet controls the start and stop of refrigerator assembly line.

[0018] As a further scheme of the utility model: refrigerator is transported from compressor installation work station to power cord installation work station not less than 20 minutes.

[0019] The utility model has the following beneficial effects:

[0020] The utility model sets a refrigerator model confirmation mechanism at the compressor installation station on the refrigerator assembly line, and sets a power cord verification mechanism at the power cord installation station. The refrigerator model confirmation mechanism identifies the new model of the refrigerator located at the compressor installation station and uploads it to the PC, and voice broadcasts a reminder that the power cord needs to be maintained. When a new model of refrigerator arrives at the compressor installation station, it is at least 20 minutes away from the power cord installation station of the current station. The voice broadcast prompts the technician to maintain the power cord in time and place the power cord at the corresponding material station, and the reserved time is more reasonable; the power cord verification mechanism identifies the model of the refrigerator transported to the power cord installation station and obtains the corresponding order BOM power cord type, and uploads it to the PC, and also voice broadcasts the order BOM power cord type. This prompt helps on-site personnel to perform physical verification; the PC verifies whether the obtained order BOM power cord type is consistent with the type of the power cord that needs to be maintained. When the two are inconsistent, the power cord verification mechanism voice broadcasts the inconsistency of the power cord type, which helps technicians to verify the maintenance data, thereby effectively ensuring that the power cord is assembled correctly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the structure of a voice prompt system for assembling a refrigerator power cord in the utility model;

[0023] Figure 2 This is a logic block diagram of the refrigerator model confirmation mechanism of the utility model;

[0024] Figure 3 This is a logic block diagram of the power line checking mechanism of the utility model.

[0025] In the figure: 1. PC terminal; 2. Refrigerator model confirmation mechanism; 21. Automatic barcode scanner No. 1; 22. Speaker No. 1; 23. Bracket No. 1; 3. Power cord verification mechanism; 31. Automatic barcode scanner No. 2; 32. Speaker No. 2; 33. Bracket No. 2; 4. Light prompt mechanism; 41. PLC electric control cabinet; 42. Three-color light. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the utility model, it is understood that the terms "upper", "lower", "left", "right", "front", "rear" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, a particular orientation configuration and operation, therefore, it cannot be understood as a limitation on the utility model.

[0028] In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0029] Please refer to Figure 1 The utility model provides a refrigerator power cord assembly voice prompting system, including PC end 1, still including refrigerator model confirmation mechanism 2 and power cord checking mechanism 3 with PC end 1 communication connection.

[0030] Among them, the refrigerator model confirmation mechanism 2 is arranged at the compressor installation station on the refrigerator assembly line, the refrigerator model confirmation mechanism 2 is scanned to the refrigerator bar code on the compressor installation station on one hand, identifies new order and new model, on the other hand, the first voice broadcast " the new model of refrigerator *** reaches the compressor installation station, please maintain power cord in time", reminds the technician to maintain the corresponding power cord installation station in advance, that is, the refrigerator power cord matched with the new model refrigerator of the first voice broadcast is placed to the corresponding material station.

[0031] The power cord checking mechanism 3 is arranged at the power cord installation station on the refrigerator assembly line, the power cord checking mechanism 3 is scanned to the refrigerator bar code on the compressor installation station and is transported to the power cord installation station on one hand, and the order BOM (material list) power cord type in the MES system is acquired in real time, on the other hand, the second voice broadcast " the model of refrigerator *** the power cord type ***".

[0032] The PC end 1 checks whether the order BOM power cord type obtained and the power cord type (the refrigerator power cord matched with the new model refrigerator of the first voice broadcast) to be maintained are consistent, when the two are inconsistent, then the power cord checking mechanism 3 third voice broadcast " the power cord type is inconsistent".

[0033] For the utility model, when the refrigerator reaches the front work station (compressor installation work station), the time is about 20 minutes from the work station (power cord installation work station), the technician is maintained in time through the first voice prompt power cord, and the power cord is placed in the corresponding material work station, and the reserved time is reasonable;When the refrigerator reaches the work station (power cord installation work station), the system real-time obtains the power cord type required by the production order BOM in the MES system, and the order BOM power cord type is prompted through the second voice, which is helpful for on-site personnel to check the physical object;The system automatically checks whether the order BOM power cord type and the maintenance power cord type are consistent, if not, the inconsistency is prompted through the third voice and the line is stopped, which is helpful for the technician to check the maintenance data.

[0034] Please refer to Figure 1 As shown in the figure, in an embodiment, the refrigerator model confirmation mechanism 2 comprises a first automatic code scanning gun 21 and a first sound 22, and the first automatic code scanning gun 21 and the first sound 22 are both in communication connection with the PC end 1. Preferably, the first automatic code scanning gun 21 and the first sound 22 are both arranged on a first support 23.

[0035] Please refer to Figure 2 As shown in the figure, the refrigerator reaches the compressor installation work station, the first automatic code scanning gun 21 scans the code, and uploads the barcode to the system PC end 1 through the industrial internet;The PC end 1 identifies whether the type corresponding to the barcode is a new refrigerator model;If the type is a new model, the first sound 22 broadcasts the first voice "the new refrigerator model *** reaches the compressor installation work station, please maintain the power cord in time".

[0036] Please refer to Figure 1 As shown in the figure, in an embodiment, the power cord checking mechanism 3 comprises a second automatic code scanning gun 31 and a second sound 32, and the second automatic code scanning gun 31 and the second sound 32 are both in communication connection with the PC end 1, and the second automatic code scanning gun 31 is arranged on a second support 33.

[0037] Please refer to Figure 3 As shown in the figure, the refrigerator reaches the power cord installation work station, the second automatic code scanning gun 31 scans the code, and uploads the barcode to the system PC end 1 through the industrial internet;The PC end 1 identifies the type corresponding to the barcode and obtains the corresponding order BOM power cord type, and at the same time, the second sound 32 broadcasts the second voice "the refrigerator model *** and the power cord type ***". At the same time, the PC end 1 checks whether the order BOM power cord type and the maintenance power cord type are consistent, and when the two are inconsistent, the second sound 32 broadcasts the third voice "the power cord type is inconsistent".

[0038] In some embodiments, the system further comprises a light prompting mechanism 4 in communication connection with the PC end 1, and when the power cord checking mechanism 3 voice broadcasts the power cord type inconsistency, the PC end 1 controls the light prompting mechanism 4 to light red. Please refer toFigure 1 As shown, the light prompting mechanism 4 includes a PLC electric control cabinet 41 and a three-color lamp 42, the three-color lamp 42 is electrically connected with the PLC electric control cabinet 41, and the three-color lamp 42 includes three colors of red, green and yellow. The PLC electric control cabinet 41 is in communication connection with the PC end 1, and the PLC electric control cabinet 41 is also in communication connection with the refrigerator assembly line, and the PLC electric control cabinet 41 controls the start and stop of the refrigerator assembly line.

[0039] The working steps of the utility model are as follows:

[0040] Step 1: the refrigerator reaches the compressor installation station, the first automatic code scanning gun 21 scans the code, and uploads the barcode to the system PC end 1 through the industrial internet.

[0041] Step 2: the PC end 1 identifies whether the model corresponding to the barcode is a new model of refrigerator.

[0042] Step 3: if the model is a new model, the first sound 22 broadcasts the first voice "the new model of refrigerator *** reaches the compressor installation station, please maintain the power line in time".

[0043] Step 4: the refrigerator reaches the power line installation station, the second automatic code scanning gun 31 scans the code, and uploads the barcode to the system PC end 1 through the industrial internet.

[0044] Step 5: the PC end 1 identifies the model corresponding to the barcode and obtains the corresponding order BOM power line type, and the second sound 32 broadcasts the second voice "the model of refrigerator *** and the type of power line ***".

[0045] Step 6: the PC end 1 checks whether the order BOM power line type and the maintenance power line type are consistent, when the two are inconsistent, the second sound 32 broadcasts the third voice "the type of power line is inconsistent", at the same time, the PC end 1 controls the three-color lamp 42 to light red through the PLC electric control cabinet 41, and controls the refrigerator assembly line to stop running; when the two are consistent, the PC end 1 controls the three-color lamp 42 to light green through the PLC electric control cabinet 41, and the refrigerator assembly line continues to run.

[0046] The preferred embodiments of the utility model are described in detail above, which cannot be considered as limiting the implementation range of the utility model. Any equivalent changes and improvements made within the scope of the utility model application shall still belong to the patent coverage range of the utility model.

Claims

1. A voice prompting system for refrigerator power cord assembly, comprising a PC end (1), characterized in that: The refrigerator model confirmation mechanism (2) and the power cord checking mechanism (3) are in communication connection with the PC terminal (1); The refrigerator model confirmation mechanism (2) is arranged at the compressor installation station of the refrigerator assembly line, and on one hand, it identifies the refrigerator model at the compressor installation station and uploads it to the PC terminal (1), and on the other hand, it voice broadcasts that the power cord needs to be maintained; The power cord checking mechanism (3) is arranged at the power cord installation station of the refrigerator assembly line, and on one hand, it identifies the refrigerator model at the power cord installation station and obtains the corresponding order BOM power cord type, and uploads it to the PC terminal (1), and on the other hand, it voice broadcasts the order BOM power cord type; The PC terminal (1) checks whether the obtained order BOM power cord type and the power cord type that needs to be maintained are consistent, and when they are inconsistent, the power cord checking mechanism (3) voice broadcasts that the power cord type is inconsistent.

2. The voice prompting system for a refrigerator power cord assembly of claim 1, wherein: The refrigerator model confirmation mechanism (2) includes a first automatic code scanning gun (21) and a first sound (22), and the first automatic code scanning gun (21) and the first sound (22) are in communication connection with the PC terminal (1).

3. The voice prompting system for a refrigerator power cord assembly of claim 2, wherein: The refrigerator model confirmation mechanism (2) further includes a first support (23), and the first automatic code scanning gun (21) and the first sound (22) are arranged on the first support (23).

4. The voice prompting system for a refrigerator power cord assembly of claim 1, wherein: The power cord checking mechanism (3) includes a second automatic code scanning gun (31) and a second sound (32), and the second automatic code scanning gun (31) and the second sound (32) are in communication connection with the PC terminal (1).

5. The voice prompting system for a refrigerator power cord assembly of claim 4, wherein: The refrigerator model confirmation mechanism (2) further includes a second support (33), and the second automatic code scanning gun (31) is arranged on the second support (33).

6. The voice prompting system for a refrigerator power cord assembly of claim 1, wherein: The light prompting mechanism (4) is in communication connection with the PC terminal (1), and when the power cord checking mechanism (3) voice broadcasts that the power cord type is inconsistent, the PC terminal (1) controls the light prompting mechanism (4) to light a red light.

7. The voice prompting system for a refrigerator power cord assembly of claim 6, wherein: The light prompting mechanism (4) includes a PLC electric control cabinet (41) and a three-color lamp (42), the three-color lamp (42) is in electrical connection with the PLC electric control cabinet (41), and the PLC electric control cabinet (41) is in communication connection with the PC terminal (1).

8. The voice prompting system for a refrigerator power cord assembly of claim 7, wherein: The three-color lamp (42) includes red, green and yellow three colors.

9. The voice prompting system for a refrigerator power cord assembly of claim 8, wherein: The PLC electric control cabinet (41) is in communication connection with the refrigerator assembly line, and the PLC electric control cabinet (41) controls the start and stop of the refrigerator assembly line.

10. The voice prompting system for a refrigerator power cord assembly of claim 1, wherein The refrigerator is transported from the compressor installation station to the power cord installation station for no less than 20 minutes.

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