Electronic cigarette atomization core cotton wrapping device
The automated assembly line solves the problem of low efficiency in manual assembly of atomizing cores for electronic cigarettes, and achieves efficient production and stable quality manufacturing of atomizing core components.
Patent Information
- Application Number
- CN202422804496.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing assembly process of e-cigarette aerosol cores relies on manual operation, resulting in low production efficiency, inconsistent quality and high costs.
An electronic cigarette atomizer core cotton wrapping device is designed, which adopts an automated assembly line, including a cotton core feeding mechanism, a heating net feeding mechanism, a center rod feeding mechanism, a steel shell feeding mechanism, a rotating mechanism and a rubber plug feeding mechanism. The atomizer core assembly is automatically assembled through multiple combined mechanisms.
This increased the production speed of atomizer cores, ensured consistent product quality, and saved labor costs.
Smart Images

Figure CN223463664U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic cigarette processing and manufacturing field, especially a kind of electronic cigarette atomization core cotton wrapping device. BACKGROUND
[0002] Atomization core is the core component in electronic cigarette equipment, it is responsible for converting electronic cigarette liquid into steam, to provide smoking experience for user. Atomization core generally includes heating element, cotton and shell, and heating element is heating net. In the existing production process, generally adopt artificial assembly heating element, cotton and shell, artificial assembly efficiency is lower, possibly affect the speed of large-scale production, assembly process needs high level of technology, a little carelessness possibly leads to product quality problem;And due to manual operation, there can be certain error or inconsistency, affect the quality of each atomization core. UTILITY MODEL CONTENTS
[0003] For the above problems, the utility model provides a kind of electronic cigarette atomization core cotton wrapping device, can automatically assemble atomization core assembly, improve production speed, guarantee product quality, and save labor cost.
[0004] The technical scheme adopted by the utility model is:
[0005] The utility model provides a kind of electronic cigarette atomizing core package cotton device, including workbench, workbench is equipped with cotton core feeding mechanism, heating net feeding mechanism, center rod feeding mechanism, steel shell feeding mechanism, rotating mechanism, rubber plug feeding mechanism, first combination mechanism and second combination mechanism, first combination mechanism is equipped with including first turntable, first fixed disc and for driving the rotation of first turntable first turntable driver, first turntable is equipped with with cotton core feeding mechanism corresponding cotton core feeding station, with heating net feeding mechanism corresponding heating net feeding station, with center rod feeding mechanism corresponding center rod feeding station and with second combination mechanism corresponding first unloading station, first turntable is equipped with multiple first receiving seat and the material supporting assembly above first receiving seat in each station of first turntable, first receiving groove is equipped in first receiving seat, first turntable is covered outside first fixed disc, first fixed disc is equipped with three material supporting lifters for driving material supporting lifters to lift and first push driver for pushing half-finished product in receiving seat of unloading station into second combination mechanism, three material supporting assemblies correspond to the cotton core feeding station of first turntable, heating net feeding station and center rod feeding station of first turntable respectively;The second combination mechanism includes second turntable, second fixed disc and for driving the rotation of second turntable second turntable driver, second turntable is equipped with with steel shell feeding mechanism corresponding steel shell feeding station, with first unloading station on first turntable corresponding feed station, with rotating mechanism corresponding rotating station and with rubber plug feeding mechanism corresponding rubber plug feeding station, second turntable is equipped with second sliding rail and second tray matched with second sliding rail in each station of second turntable, second tray is equipped with multiple second receiving seat for receiving work material with first receiving seat, second receiving groove is equipped in second receiving seat, and the clamping seat is hinged on the two sides of each second receiving seat by pivot, second turntable is covered outside second fixed disc, and second fixed disc is equipped with second push driver for driving second tray to be close to first unloading station.
[0006] Preferably, each material supporting assembly includes a bracket and a plurality of support seats for supporting the supporting arms, the support seats are arranged on both sides of the first receiving seat, the bracket is provided with a plurality of supporting arm groups, each supporting arm group corresponds to the first receiving seat, and a supporting arm hollow groove corresponding to the first receiving groove in the first receiving seat is formed between each group of supporting arms;Each station of the first turntable is provided with a connecting plate corresponding to the first push driver, the connecting plate is connected to a plurality of push seats corresponding to the first receiving seat, and each push seat is provided with a push rod corresponding to the first receiving groove.
[0007] More preferably, the cotton core feeding mechanism comprises a full rack for storing the cotton cores, a tray transverse moving assembly for taking out the cotton core tray in the full rack, a plurality of cotton core suction cups, and a cotton core transfer robot for driving the movement of the cotton core suction cups. A pair of sides of the full rack is respectively provided with a tray clamping seat for clamping the bottom layer of the cotton core tray and a clamping driver for driving the extension and retraction of the clamping seat. The tray transverse moving assembly comprises a tray transverse moving slide rail below the full rack, a tray slide bracket matched with the tray transverse moving slide rail, and a tray transverse moving driver for driving the transverse movement of the tray slide bracket. The tray slide bracket comprises a slide bracket bottom plate matched with the transverse moving slide rail and a slide bracket tray for carrying the tray. A guide sleeve is arranged between the slide bracket bottom plate and the slide bracket tray. A slide bracket height adjuster is arranged on the slide bracket bottom plate for adjusting the height of the slide bracket tray.
[0008] More preferably, the heating net feeding mechanism comprises a heating net feeder for feeding the heating net material belt, a first heating net receiving table for receiving the heating net material belt, a heating net carrying assembly for carrying the heating net, a heating net testing assembly for testing the heating net, a heating net transfer assembly for transferring the qualified heating net, and a second heating net receiving table. The first heating net receiving table is provided with a drilling column for drilling the heating net material belt, a drilling lifting driver connected with the drilling column for driving the lifting of the drilling column, a translation seat connected with the drilling lifting driver, a translation driver connected with the translation seat for driving the movement of the translation seat, a cutting seat for cutting the heating net material belt, and a cutting lifting driver connected with the cutting seat for driving the lifting of the cutting seat. The heating net carrying assembly comprises a carrying slide bracket and a carrying driver connected with the carrying slide bracket. The carrying slide bracket is provided with a plurality of heating net carrying clamps for clamping the heating net. The heating net testing assembly comprises a testing seat for receiving the heating net and a resistance tester for testing the heating resistance. The heating net transfer assembly comprises a plurality of transfer clamps for clamping the heating net and a heating net transfer robot for driving the movement of the transfer clamps. The second heating net receiving table is provided with a plurality of receiving positions for receiving the heating net. The second heating net receiving table is connected with a receiving transverse moving driver for driving the transverse movement of the second heating net receiving table.
[0009] More preferably, the center rod feeding mechanism comprises a center rod vibrating disc and a center rod vibrating feeding groove connected with the center rod vibrating disc. The discharge port of the center rod vibrating feeding groove is connected with a center rod receiving table. The center rod receiving table is provided with a center rod transfer assembly above. The center rod transfer assembly comprises a plurality of rod clamps for clamping the center rod and a center rod transfer robot for driving the movement of the rod clamps.
[0010] Preferably, the second rotary table is provided with a pressing stand in the steel shell loading station, the feeding station and the rotating station, the pressing stand is provided with a pressing slide plate and a pressing driver for driving the pressing slide plate to move up and down, the pressing slide plate is provided with a plurality of pressing frames corresponding to the second receiving seats, each pressing frame is provided with two pressing arms for pressing the two sides of the second receiving seat, and an insertion opening is formed between the two pressing arms.
[0011] More preferably, the steel shell loading mechanism comprises a steel shell vibrating disc, a steel shell pitch changing assembly and a steel shell transferring assembly, the steel shell vibrating disc is connected with a steel shell vibrating loading groove, the steel shell pitch changing assembly comprises a pitch changing stand arranged on one side of the steel shell vibrating loading groove, the pitch changing stand is provided with a pitch changing supporting plate and a supporting plate driver for driving the pitch changing slide plate to move, the pitch changing supporting plate is provided with a plurality of pitch changing seats, the pitch changing seats are matched with pitch changing slide rails, each pitch changing seat is connected with a steel shell receiving clamp for receiving a steel shell, and adjacent pitch changing seats are connected with adjusting rods for adjusting the distance between the pitch changing seats; the steel shell transferring assembly comprises a plurality of steel shell clamping clamps for clamping the steel shell and a steel shell clamping transferring manipulator for driving the steel shell clamping clamps to move and rotate.
[0012] More preferably, the rubber plug loading mechanism comprises a rubber plug vibrating disc, a rubber plug receiving assembly, a rubber plug taking assembly and a rubber plug pushing assembly, the rubber plug receiving assembly comprises a rubber plug movable receiving seat, a rubber plug positioning seat matched with the rubber plug movable receiving seat and a rubber plug translation driver for driving the rubber plug movable receiving seat to translate; the rubber plug taking assembly comprises a taking stand, the taking stand is provided with a rotating frame and a rotating taker for driving the rotating frame to rotate, the rotating frame is above the rubber plug positioning seat, the rotating frame is provided with a plurality of sleeves, and each sleeve is matched with a taking suction tube; the rubber plug pushing assembly comprises a rubber plug pushing stand arranged on the rear side of the rotating frame, a pushing seat arranged on the rubber plug stand for pushing the taking suction tube and a pushing driver connected with the pushing seat.
[0013] More preferably, the rubber plug loading mechanism further comprises a butt joint assembly corresponding to the second receiving seats on the second tray, the butt joint assembly comprises a butt joint stand arranged on the outer side of the second rotary table, the butt joint stand is provided with a butt joint seat and a butt joint lifting driver for driving the butt joint seat to move up and down, the butt joint seat is provided with a plurality of butt joint grooves corresponding to the second receiving grooves, and one side of the butt joint seat is further provided with a top plate for lifting the cable, the top plate is provided with a lifting seat corresponding to the butt joint groove and a through hole for facilitating the rubber plug to pass through, and the through hole is below the lifting seat.
[0014] Preferably, the second rotary table further corresponds to a discharging and cotton reducing station, the discharging and cotton reducing station corresponding to a pressing stand and a discharging mechanism, the discharging mechanism including a discharging stand and a cotton reducing stand, the discharging and cotton reducing station being provided with the discharging stand and the cotton reducing stand, the discharging stand being provided with a discharging clamp and a discharging manipulator for driving the discharging clamp to move and rotate, and the cotton reducing stand being provided with a plurality of cotton reducing scissors for clamping and reducing the product of the discharging clamp, and each cotton reducing scissors being connected with a cotton reducing driver.
[0015] Compared with the prior art, the electronic cigarette atomizing core cotton packaging device has the advantages that: the electronic cigarette atomizing core cotton packaging device sequentially passes through a cotton core feeding mechanism, a heating net feeding mechanism and a center rod feeding mechanism to feed a first combined mechanism, forms a semi-finished product with a center rod, a heating net and a cotton core, pushes the semi-finished product into a steel shell in a second combined mechanism after feeding the second combined mechanism through a steel shell feeding mechanism, and sequentially passes through rotation and insertion of a rubber plug to obtain an atomizing core assembly, so that the production speed is improved, the product quality is guaranteed, and the labor cost is saved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A schematic view of the electronic cigarette atomizing core cotton packaging device is provided.
[0017] Figure 2 A schematic view of the first combined mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0018] Figure 3 An exploded view of the first combined mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0019] Figure 4 A schematic view of the supporting assembly in the electronic cigarette atomizing core cotton packaging device is provided.
[0020] Figure 5 A schematic view of the cotton core feeding mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0021] Figure 6 An exploded view of the cotton core feeding mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0022] Figure 7 A schematic view of the heating net feeding mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0023] Figure 8 An exploded view of the heating net feeding mechanism in the electronic cigarette atomizing core cotton packaging device is provided.
[0024] Figure 9The utility model provides a kind of electronic cigarette atomization core cotton packaging device inner center stick feeding mechanism's schematic diagram.
[0025] Figure 10 The utility model provides a kind of electronic cigarette atomization core cotton packaging device inner center stick feeding mechanism's explosion map.
[0026] Figure 11 The utility model provides a kind of electronic cigarette atomization core cotton packaging device second combination mechanism's schematic diagram.
[0027] Figure 12 The utility model provides a kind of electronic cigarette atomization core cotton packaging device second combination mechanism's explosion map.
[0028] Figure 13 The utility model provides a kind of electronic cigarette atomization core cotton packaging device second combination mechanism in each station in second receiving seat in the explosion map in second combination mechanism.
[0029] Figure 14 The utility model provides a kind of electronic cigarette atomization core cotton packaging device second combination mechanism in each station in pressing stand in the schematic diagram in second combination mechanism.
[0030] Figure 15 The utility model provides a kind of electronic cigarette atomization core cotton packaging device steel shell feeding mechanism's schematic diagram.
[0031] Figure 16 The utility model provides a kind of electronic cigarette atomization core cotton packaging device steel shell feeding mechanism's explosion map.
[0032] Figure 17 The utility model provides a kind of electronic cigarette atomization core cotton packaging device rotating mechanism's schematic diagram.
[0033] Figure 18 The utility model provides a kind of electronic cigarette atomization core cotton packaging device rubber plug feeding mechanism's schematic diagram.
[0034] Figure 19 The utility model provides a kind of electronic cigarette atomization core cotton packaging device rubber plug feeding mechanism's explosion map.
[0035] Figure 20 The utility model provides a kind of electronic cigarette atomization core cotton packaging device docking assembly's explosion map.
[0036] Figure 21 The utility model provides a kind of electronic cigarette atomization core cotton packaging device discharge stand and reduce cotton stand's schematic diagram.
[0037] Figure 22 It is the atomization core assembly schematic diagram that center stick, heating net, cotton core, steel shell and rubber plug constitute. DETAILED DESCRIPTION
[0038] The preferred embodiments of the electronic cigarette atomization core cotton packaging device provided by the utility model are described in detail according to the drawings.
[0039] Figures 1 to 21 The preferred embodiments of the electronic cigarette atomization core cotton packaging device provided by the utility model are described in detail according to the drawings. Figures 1 to 21 As shown in the figure, the electronic cigarette atomization core device comprises a workbench 100, a cotton core feeding mechanism 10, a heating net feeding mechanism 20, a center rod feeding mechanism 30, a steel shell feeding mechanism 40, a rotating mechanism 50, a rubber plug feeding mechanism 60, a first combination mechanism 70 and a second combination mechanism 80 are arranged on the workbench, the first combination mechanism 70 and the second combination mechanism 80 are arranged adjacently, the cotton core feeding mechanism 10, the heating net feeding mechanism 20 and the center rod feeding mechanism 30 are arranged around the first combination mechanism 70, the steel shell feeding mechanism 40, the rotating mechanism 50 and the rubber plug feeding mechanism 60 are arranged around the second combination mechanism 70, and the cotton core 1000, the heating net 2000, the center rod 2000, the steel shell 3000 and the rubber plug 4000 are sequentially and automatically assembled to form an atomization core assembly, the production speed is improved, the product quality is ensured, and the labor cost is saved.
[0040] As shown in the figure, the electronic cigarette atomization core device comprises a workbench 100, a cotton core feeding mechanism 10, a heating net feeding mechanism 20, a center rod feeding mechanism 30, a steel shell feeding mechanism 40, a rotating mechanism 50, a rubber plug feeding mechanism 60, a first combination mechanism 70 and a second combination mechanism 80 are arranged on the workbench, the first combination mechanism 70 and the second combination mechanism 80 are arranged adjacently, the cotton core feeding mechanism 10, the heating net feeding mechanism 20 and the center rod feeding mechanism 30 are arranged around the first combination mechanism 70, the steel shell feeding mechanism 40, the rotating mechanism 50 and the rubber plug feeding mechanism 60 are arranged around the second combination mechanism 70, and the cotton core 1000, the heating net 2000, the center rod 2000, the steel shell 3000 and the rubber plug 4000 are sequentially and automatically assembled to form an atomization core assembly, the production speed is improved, the product quality is ensured, and the labor cost is saved. Figures 2 to 3As shown, the first combination mechanism 70 comprises a first rotating disc 71, a first fixed disc 72, and a first rotating disc driver 73 for driving the first rotating disc to rotate, the first rotating disc 71 is provided with a cotton core feeding station 7101 corresponding to the cotton core feeding mechanism 10, a heating net feeding station 7102 corresponding to the heating net feeding mechanism 20, a center rod feeding station 7103 corresponding to the center rod feeding mechanism 30, and a first discharging station 7104 corresponding to the second combination mechanism 80, each station on the first rotating disc 71 is provided with a plurality of first receiving seats 711 and a material supporting assembly 712 above the first receiving seats 711, the first receiving seat is provided with a first receiving groove 7111, the first rotating disc 71 is sleeved outside the first fixed disc 72, the first fixed disc 72 is provided with three material lifting devices 721 for lifting the material supporting assembly 712 and a first pushing driver 722 for pushing the semi-finished product in the first receiving seat 711 in the first discharging station into the second combination mechanism, the three material lifting devices 721 correspond to the cotton core feeding station 7101, the heating net feeding station 7102, and the center rod feeding station 7103 respectively, since the cotton core 1000 and the heating net 2000 are relatively light in weight, the cotton core 1000 and the heating net 2000 cannot fall into the first receiving groove 7111 of the first receiving seat 711 by their own weight, but need to rely on the weight of the center rod 3000, so when feeding, the cotton core 1000 fed by the cotton core feeding mechanism 10 is first placed on the material supporting assembly 712 in the cotton core feeding station 7101, after rotating to the heating net feeding station 7102, the heating net 2000 fed by the heating net feeding mechanism 20 is placed on the cotton core 1000, after rotating to the center rod feeding station 7103, the center rod 3000 fed by the center rod feeding mechanism 30 is placed on the heating net 2000, due to the weight of the center rod 3000, the center rod 3000, the heating net 2000, and the cotton core 1000 pass through the material supporting assembly 712 and fall into the first receiving groove 7111 of the first receiving seat 711; after rotating to the first discharging station 7104, the first pushing driver 722 sends the semi-finished product assembled by the center rod 3000, the heating net 2000, and the cotton core 1000 in the first receiving groove 7111 into the second combination mechanism 80.
[0041] As Figure 4As shown, each material supporting assembly 712 comprises a bracket 7121 and a plurality of supporting seats 7122 for supporting the supporting arms, the supporting seats being arranged on both sides of the first receiving seat 711, the bracket 7121 being provided with a plurality of supporting arm groups 7123, each supporting arm group 7123 corresponding to the first receiving seat 711, and a supporting arm hollow slot 71232 corresponding to the first receiving slot in the first receiving seat being formed between two supporting arms 71231 of each supporting arm group 7123, so that when loading, the cotton core 1000 and the heating net 2000 are placed on the two supporting arms 71231 due to the light weight of the cotton core 1000 and the heating net 2000, and after the center rod 3000 is loaded, the center rod 3000 drives the cotton core 1000 and the heating net 2000 to pass through the supporting arm hollow slot 71232 and fall into the first receiving slot 7111 of the first receiving seat 711. A connecting plate 713 corresponding to the first pushing driver 722 is arranged in each station of the first rotating disc 71, the connecting plate 713 is connected with a plurality of pushing seats 714 corresponding to the first receiving seat, and a pushing rod 715 corresponding to the first receiving slot 7111 is arranged on each pushing seat 714. The first pushing driver 722 drives the connecting plate 713 to move in the first unloading station 7104, the connecting plate 713 drives the pushing seat 714 to move, and the pushing rod 715 on the pushing seat 714 extends into the first receiving slot 7111, so as to send the semi-finished product formed by assembling the center rod 3000, the heating net 2000 and the cotton core 1000 into the second combining mechanism 80.
[0042] As Figures 5 to 6As shown, the cotton core feeding mechanism 10 comprises a full rack 11 for storing cotton cores, a tray transverse moving assembly 12 for taking out the cotton core tray in the full rack, a plurality of cotton core suction cups 13, and a cotton core transfer manipulator 14 for driving the movement of the cotton core suction cups. The full rack 11 is provided with a tray clamping seat 111 for clamping the bottommost cotton core tray 1101 and a clamping driver 112 for driving the extension and retraction of the clamping seat on each side. The tray transverse moving assembly 12 comprises a tray transverse moving slide rail 121 below the full rack, a tray slide 122 cooperating with the tray transverse moving slide rail, and a tray transverse moving driver 123 for driving the transverse movement of the tray slide. The tray slide 122 comprises a slide bottom plate 1221 cooperating with the transverse moving slide rail and a slide tray plate 1222 for carrying the tray. A guide sleeve 1223 is arranged between the slide bottom plate 1221 and the slide tray plate 1222, and the slide bottom plate is provided with a slide height adjuster 1224 for adjusting the height of the slide tray plate. The cotton cores are placed in the cotton core trays 1101, which are stacked in the full rack 11. The clamping driver 112 drives the tray clamping seat 111 to extend to clamp the bottommost cotton core tray 1101. When it is necessary to feed the cotton cores, the tray transverse moving driver 123 drives the tray slide 122 to move along the tray transverse moving slide rail 121 to below the bottommost cotton core tray 1101 in the full rack 11, the bottommost cotton core tray 1101 falls onto the tray slide 122, the clamping driver 112 drives the tray clamping seat 111 to clamp the second bottommost cotton core tray 1101, the tray transverse moving driver 123 drives the tray slide 122 to move out of the full rack 11 along the tray transverse moving slide rail 121, the cotton core transfer manipulator 14 drives the plurality of cotton core suction cups 13 to move, the plurality of cotton core suction cups 13 suck the cotton cores 1000 from the cotton core tray 1101 and transfer them to the two supporting arms 71231 in the cotton core feeding station 7101.
[0043] The cotton core feeding mechanism 10 further comprises a placing rack 15. When the cotton cores 1000 on the cotton core tray 1101 are all taken out, the cotton core tray 1101 can be transferred to the placing rack 15 by the cotton core suction cups 13 and the cotton core transfer manipulator 14, facilitating subsequent handling. The cotton core transfer manipulator 14 is a conventional X-axis, Y-axis and Z-axis transmission mechanism, which is not improved in the present application.
[0044] As Figures 7 to 8As shown, the heating net feeding mechanism 20 comprises a heating net feeding device 21 for feeding the heating net material belt, a first heating net receiving table 22 for receiving the heating net material belt, a heating net carrying assembly 23 for carrying the heating net, a heating net testing assembly 24 for testing the heating net, a heating net transferring assembly 25 for transferring the qualified heating net, and a second heating net receiving table 26. The first heating net receiving table 22 is provided with a drilling column 221 for drilling the heating net material belt, a drilling lifting driver 222 connected with the drilling column for driving the drilling column to lift, a translation seat 223 connected with the drilling lifting driver for driving the translation seat to move, a translation driver 224 connected with the translation seat for driving the translation seat to move, a cutting seat 225 for cutting the heating net material belt, and a cutting lifting driver 226 connected with the cutting seat for driving the cutting seat to lift. The heating net carrying assembly 23 comprises a carrying slide 231 and a carrying driver 232 connected with the carrying slide. The carrying slide 231 is provided with a plurality of heating net carrying clamps 2311 for clamping the heating net. The heating net testing assembly 24 comprises a testing seat 241 for receiving the heating net and a resistance tester 242 for testing the heating resistance. The heating net transferring assembly 25 comprises a plurality of heating net transferring clamps 251 for clamping the heating net and a heating net transferring manipulator 252 for driving the transferring clamps to move. The second heating net receiving table 26 is provided with a plurality of heating net receiving positions 261 for receiving the heating net. The second heating net receiving table 26 is connected with a receiving horizontal movement driver 27 for driving the second heating net receiving table to move horizontally. During feeding, the roll heating net is placed in the heating net feeding device 21, fed, enters the first heating net receiving table 22, and the drilling column 221 is driven by the drilling lifting driver 222 to descend for drilling. After the drilling is completed, the translation seat 223 is driven by the translation driver 224 to move, thereby pulling the heating net material belt. The drilled heating net material belt enters below the cutting seat 225, the cutting seat 225 is driven by the cutting lifting driver 226 to descend, cuts the heating net material belt, and obtains a single heating net 2000. The heating net carrying clamps 2311 clamp the heating net, the carrying driver 232 drives the carrying slide 231 to move, transfers the heating net unit to the testing seat 241, the resistance tester 242 tests the resistance of the heating net unit, after the testing, the heating net transferring clamps 251 clamp the heating net unit, the heating net transferring manipulator 252 transfers the heating net unit to the heating net receiving position 261 of the second heating net receiving table 26. After four heating net units are placed on the second heating net receiving table 26, when the cotton core feeding is completed, the two supporting arms 72131 are provided with the cotton core 1000, and when the heating net feeding station 7102 is rotated, the heating net transferring clamps 251 are driven by the heating net transferring manipulator 252, and simultaneously, the four heating nets on the second heating net receiving table 26 are grabbed and placed on the two supporting arms 71231 in the heating net feeding station 7102 which has the cotton core 1000.The heat generating net transfer mechanical arm 252 is a conventional X-axis, Y-axis and Z-axis transmission mechanism, and no improvement is made in the present application. The heat generating net includes a heat generating net body and a cable connected to the heat generating net body.
[0045] As shown in Figures 9 to 10 The center rod feeding mechanism 30 includes a center rod vibrating disc 31 and a center rod vibrating feeding groove 32 connected to the center rod vibrating disc. The center rod receiving table 33 is connected to the discharge port of the center rod vibrating feeding groove. The center rod transfer assembly 34 is arranged above the center rod receiving table 33. The center rod transfer assembly 34 includes a plurality of rod clamps 341 for clamping the center rod and a center rod transfer mechanical arm 342 for driving the rod clamp to move. When the support arm with the cotton core 1000 and the heat generating net 2000 rotates to the center rod feeding station 7103 during feeding, the rod clamp 341 clamps the center rod 3000 on the center rod receiving table 33, and the center rod transfer mechanical arm 342 drives the rod clamp 341 to move, so as to place the center rod 3000 on the support arm 71231 with the cotton core 1000 and the heat generating net 2000. The center rod 3000 drives the cotton core 1000 and the heat generating net 2000 to pass through the hollow slot 71232 of the support arm and fall into the first receiving groove 7111 of the first receiving seat 711.
[0046] As shown in Figures 11 to 13As shown, the second combination mechanism 80 comprises a second rotating disc 81, a second fixed disc 82, and a second rotating disc driver 83 for driving the second rotating disc to rotate, the second rotating disc 81 is provided with a steel shell loading station 8101 corresponding to the steel shell loading mechanism 40, a feeding station 8102 corresponding to the first unloading station on the first rotating disc 71, a rotating station 8103 corresponding to the rotating mechanism 50, and a rubber plug loading station 8104 corresponding to the rubber plug loading mechanism 60, each station on the second rotating disc 81 is provided with a second sliding rail 812 and a second tray 813 matched with the second sliding rail, the second tray 813 is provided with a plurality of second receiving seats 811 for receiving work materials corresponding to the first receiving seats 711, the second receiving seat 811 is provided with a second receiving groove 8111, and each second receiving seat 811 is hingedly connected with a clamping seat 814 on both sides through a pivot, the second rotating disc 81 is sleeved outside the second fixed disc 82, and the second fixed disc 82 is provided with a second pushing driver 821 for driving the second tray 813 to approach the first unloading station; when at the steel shell loading station 8101, the steel shell loading mechanism 40 loads the steel shell 4000 into the second receiving groove 8111 in the second receiving seat 811, the second rotating disc driver 83 drives the second rotating disc 81 to rotate to the feeding station 8102, the second pushing driver 821 drives the second tray 813 to slide along the second sliding rail 812, and the second tray 813 approaches the first unloading station 7104 on the first rotating disc 71, the steel shell 4000 in the second receiving seat 811 receives the semi-finished product pushed out from the first unloading station 7104, so that the center rod 3000, the heating net 2000, the cotton core 1000, and the steel shell 4000 form the material.
[0047] As shown in Figure 14 the steel shell loading station, the feeding station, and the rotating station of the second rotating disc 81 are provided with a pressing stand 84, the pressing stand 84 is provided with a pressing sliding plate 841 and a pressing driver 842 for driving the pressing sliding plate to lift, the pressing sliding plate 841 is provided with a plurality of pressing frames 843 corresponding to the second receiving seat 811, each pressing frame 843 forms two pressing arms 8431 respectively used for pressing both sides of the second receiving seat, and an insertion opening 8432 is formed between the two pressing arms 8431, so as to facilitate subsequent removal of the material in the second receiving seat 811.
[0048] As shown in Figures 15 to 16As shown, the steel shell feeding mechanism 40 includes a steel shell vibrating disc 41, a steel shell pitch changing assembly 42 for changing the pitch of the steel shell, and a steel shell transfer assembly 43 for clamping the steel shell for feeding. The steel shell vibrating disc 41 is connected to a steel shell vibrating feeding groove 411. The steel shell pitch changing assembly 42 includes a pitch changing stand 421 arranged on one side of the steel shell vibrating feeding groove 411. The pitch changing stand 421 is provided with a pitch changing support plate 422 and a support plate driver 423 for driving the pitch changing slide plate to move. The pitch changing support plate 422 is provided with a plurality of pitch changing seats 4221. The pitch changing seats 4221 are matched with pitch changing slide rails 4222. Each pitch changing seat 4221 is connected to a steel shell receiving clamp 4223 for receiving the steel shell. Adjacent pitch changing seats 4221 are connected to an adjusting rod 4224 for adjusting the distance between the pitch changing seats. The steel shell transfer assembly 43 includes a plurality of steel shell clamping clamps 431 for clamping the steel shell and a steel shell clamping transfer manipulator 432 for driving the steel shell clamping clamps to move and rotate. In this way, the steel shell 4000 is sequentially discharged from the steel shell vibrating disc 41, passes through the steel shell vibrating feeding groove 411, and the steel shell receiving clamp 4223 on the pitch changing support plate 422 receives the steel shell 4000 one by one. The adjusting rod 4224 and the pitch changing seat 4221 can adjust the distance between adjacent two steel shell receiving clamps 4223 to adapt to the distance between adjacent second receiving seats 811 on the second turntable 81. The pressing slide plate 841 is driven downward by the pressing driver 842, the two pressing arms 8431 of the pressing frame 843 press the clamping seats 814 on both sides of the corresponding second receiving seat 811, and the two clamping seats 814 are opened. The steel shell clamping clamp 421 clamps the steel shell 4000 from the steel shell receiving clamp 4223, and is transferred to the second receiving groove 8111 of the second receiving seat 811 in the steel shell feeding station 8101 by the steel shell clamping transfer manipulator 432. The steel shell clamping transfer manipulator 432 is a conventional X-axis, Y-axis, Z-axis transmission mechanism and a rotatable manipulator, which is not improved in the present application.
[0049] As shown in Figure 17 The rotating mechanism 50 includes a rotating stand 51 arranged on one side of the second turntable. The rotating stand 51 is provided with a rotating clamp 52 for clamping the product in the second receiving seat 811 and a rotating clamp manipulator 53 for driving the lifting and rotation. When the material in the second receiving seat 811 on the second turntable 81 is rotated to the rotating station 8103, the pressing slide plate 841 is driven downward by the pressing driver 842, the two pressing arms 8431 of the pressing frame 843 press the clamping seats 814 on both sides of the corresponding second receiving seat 811, and the two clamping seats 814 are opened. The rotating clamp manipulator 53 drives the rotating clamp 52 to insert into the insertion port 84312 between the two pressing arms 8431 to clamp the material, and rotates 180 degrees to be placed into the second receiving groove 8111 of the second receiving seat 811.
[0050] As shown in Figures 18 to 19As shown, the rubber plug feeding mechanism 60 comprises a rubber plug vibrating disc 61, a rubber plug receiving assembly 62 for receiving the rubber plug, a rubber plug taking assembly 63, and a rubber plug pushing assembly 64. The rubber plug receiving assembly 62 comprises a rubber plug movable receiving seat 621, a rubber plug positioning seat 622 cooperating with the rubber plug movable receiving seat 621, and a rubber plug translation driver 623 for driving the rubber plug movable receiving seat 621 to translate. The rubber plug taking assembly 63 comprises a taking vertical frame 631, wherein a rotatable rotating frame 632 and a rotating taker 633 for driving the rotating frame to rotate are arranged on the taking vertical frame 631. The rotating frame 632 is above the rubber plug positioning seat 622, and a plurality of sleeves 6331 are arranged on the rotating frame 632, and a taking suction tube 6332 is matched in each sleeve 6331. The rubber plug pushing assembly 64 comprises a rubber plug pushing vertical frame 641 arranged at the rear side of the rotating frame 632, a pushing seat 642 arranged on the rubber plug vertical frame 641 for pushing the taking suction tube, and a pushing driver 643 connected with the pushing seat. When feeding the rubber plug, the rubber plug 5000 is conveyed from the rubber plug vibrating disc 61 to the rubber plug receiving position 6211 of the rubber plug movable receiving seat 621. The rubber plug translation driver 623 drives the rubber plug movable receiving seat 621 to move to be in butt joint with the rubber plug positioning seat 622. The rotating taker 633 drives the taking suction tube 6332 on the rotating frame 632 to rotate to the vertical state. The taking suction tube 6332 corresponds to the rubber plug 5000 in the rubber plug receiving position 6211. After the taking suction tube 6332 sucks the rubber plug 5000 under the action of negative pressure, the rotating taker 633 drives the taking suction tube 6332 on the rotating frame 632 to rotate to the horizontal state. The pushing driver 643 drives the pushing seat 642 to move forward. The pushing seat 642 pushes the taking suction tube 6332 in the sleeve 6331 to move forward until the rubber plug 5000 on the taking suction tube 6332 is inserted into the steel shell 4000 of the material in the second receiving groove 8111, forming an atomizing core assembly.
[0051] As Figure 20As shown, the rubber plug feeding mechanism 60 further comprises a docking assembly 65 corresponding to the second receiving seat 811 on the second tray 81, the docking assembly 65 comprises a docking rack 651 arranged outside the second turntable, the docking rack 651 is provided with a docking seat 652 and a docking lifting driver 653 for driving the docking seat 652 to lift, the docking seat 652 is provided with a plurality of docking grooves 6521 corresponding to the second receiving grooves 8111, and one side of the docking seat 652 is further provided with a lifting plate 654 for lifting the cable, the lifting plate 654 is provided with a lifting seat 6541 corresponding to the docking groove 6521 and a through hole 6542 for facilitating the rubber plug to pass through, and the through hole 6542 is below the lifting seat 6541; before inserting the rubber plug 5000, the docking lifting driver 653 drives the docking seat 652 to rise, the lifting seat 6541 on the lifting plate 654 lifts the cable in the material, and the through hole 6542, the docking groove 6521 and the second receiving groove 8111 on the second receiving seat 81 correspond to each other; the pushing driver 643 drives the pushing seat 642 to move forward, the pushing seat 642 pushes the material suction tube 6332 in the sleeve 6331 to move forward, the rubber plug 5000 on the material suction tube 6332 passes through the through hole 6542 and the docking groove 6521, and is inserted into the steel shell 4000 of the material in the second receiving groove 8111.
[0052] As shown in Figure 21 As shown, the second turntable 81 further corresponds to a discharging and cotton reducing station 8105, the discharging and cotton reducing station 8105 is provided with a pressing stand 84 and a discharging mechanism 90 corresponding thereto, the discharging mechanism 90 comprises a discharging stand 91 and a cotton reducing stand 92, the discharging stand 91 is provided with a plurality of discharging clamps 911 and a discharging manipulator 912 for driving the discharging clamps to move and rotate, the cotton reducing stand 92 is provided with a plurality of cotton reducing scissors 921 for clamping and reducing the product cotton of the discharging clamps 911, and each cotton reducing scissors is connected with a cotton reducing driver 922; in this way, when the rubber plug 5000 is fed and rotated to the discharging and cotton reducing station 8105, the pressing driver 842 drives the pressing slide plate 841 to move downward, the two pressing arms 8431 of the pressing stand 843 press the clamping seats 814 on both sides of the corresponding second receiving seat 811, the two clamping seats 814 are opened, the discharging clamps 911 clamp the material, the discharging manipulator 912 drives the discharging clamps 911 to move close to the cotton reducing scissors 921, and under the action of the cotton reducing driver 922, the cotton reducing scissors 921 are driven to open and close to cut the excess cotton on the material.
[0053] The electronic cigarette atomization core cotton packaging device provided by the utility model is sequentially fed to the first combined mechanism 70 through the cotton core feeding mechanism 10, the heating net feeding mechanism 20 and the center rod feeding mechanism 30, and a semi-finished product with the center rod 3000, the heating net 2000 and the cotton core 1000 is formed, then the semi-finished product is pushed into the steel shell 4000 in the second combined mechanism 80 after being fed by the steel shell feeding mechanism 40, and then the rotation and the insertion of the rubber plug 5000 are sequentially conducted, so that the atomization core assembly is obtained, the production speed is improved, the product quality is ensured, and the labor cost is saved.
[0054] In summary, the technical scheme of the utility model can fully and effectively achieve the above-mentioned utility model purposes, the structure and functional principle of the utility model have been fully verified in the embodiments, the expected effects and purposes can be achieved, various changes or modifications can be made to the embodiments of the utility model without departing from the principles and essence of the utility model, and therefore, the utility model includes all the replacements within the range mentioned in the patent application, any equivalent changes within the range of the patent application of the utility model belong to the patent application of the utility model.
Claims
1. An electronic cigarette atomization core wrapping cotton device, comprising a workbench, characterized in that: The workbench is provided with a cotton core feeding mechanism, a heating net feeding mechanism, a center rod feeding mechanism, a steel shell feeding mechanism, a rotating mechanism, a rubber plug feeding mechanism, a first combined mechanism and a second combined mechanism. The first combined mechanism is provided with a first rotating disc, a first fixed disc and a first rotating disc driver for driving the first rotating disc to rotate. The first rotating disc is provided with a cotton core feeding station corresponding to the cotton core feeding mechanism, a heating net feeding station corresponding to the heating net feeding mechanism, a center rod feeding station corresponding to the center rod feeding mechanism and a first discharging station corresponding to the second combined mechanism. A plurality of first receiving seats are arranged in each station of the first rotating disc. The first receiving seat is provided with a first receiving groove. The first rotating disc is sleeved on the first fixed disc. The first fixed disc is provided with three material supporting assemblies and a first pushing driver for pushing the semi-finished product in the discharging station into the second combined mechanism. The three material supporting assemblies correspond to the cotton core feeding station, the heating net feeding station and the center rod feeding station of the first rotating disc respectively. The second combined mechanism comprises a second rotating disc, a second fixed disc and a second rotating disc driver for driving the second rotating disc to rotate. The second rotating disc is provided with a steel shell feeding station corresponding to the steel shell feeding mechanism, an inlet station corresponding to the first discharging station of the first rotating disc, a rotating station corresponding to the rotating mechanism and a rubber plug feeding station corresponding to the rubber plug feeding mechanism. A second sliding rail and a second tray matched with the second sliding rail are arranged in each station of the second rotating disc. The second tray is provided with a plurality of second receiving seats for receiving work materials corresponding to the first receiving seats. The second receiving seat is provided with a second receiving groove. A clamping seat is hinged to the two sides of each second receiving seat through a pivot. The second rotating disc is sleeved on the second fixed disc. The second fixed disc is provided with a second pushing driver for driving the second tray to approach the first discharging station.
2. The electronic cigarette atomizer wick wrapping device of claim 1, wherein: Each material supporting assembly comprises a bracket and a bracket lifting driver for driving the bracket to lift. The bracket is provided with a plurality of bracket arm groups. Each bracket arm group corresponds to a first receiving seat. A bracket arm hollow groove corresponding to the first receiving groove in the first receiving seat is formed between each group of bracket arms. A connecting plate is arranged in each station of the first rotating disc and is connected with a plurality of pushing seats corresponding to the first receiving seat. A pushing rod corresponding to the first receiving groove is arranged on each pushing seat.
3. The electronic cigarette atomizer wick wrapping device of claim 1, wherein: The cotton core feeding mechanism comprises a full rack for storing cotton cores, a tray transverse moving assembly for taking out the cotton core tray in the full rack, a plurality of cotton core suction cups and a cotton core transfer manipulator for driving the cotton core suction cups to move. A pair of sides of the full rack are respectively provided with a tray clamping seat for clamping the bottommost cotton core tray and a clamping driver for driving the clamping seat to stretch and retract. The tray transverse moving assembly comprises a tray transverse moving sliding rail below the full rack, a tray sliding frame matched with the tray transverse moving sliding rail and a tray transverse moving driver for driving the tray sliding frame to move transversely. The tray sliding frame comprises a sliding frame bottom plate matched with the transverse moving sliding rail and a sliding frame top plate for supporting the tray. A guide sleeve is arranged between the sliding frame bottom plate and the sliding frame top plate. The sliding frame bottom plate is provided with a sliding frame height adjuster for adjusting the height of the sliding frame top plate.
4. The electronic cigarette atomizer wick wrapping device of claim 1, wherein: The heating net feeding mechanism comprises a heating net feeding device for feeding the heating net material belt, a first heating net receiving table for receiving the heating net material belt, a heating net carrying assembly for carrying the heating net, a heating net testing assembly for testing the heating net, a heating net transferring assembly for transferring the qualified heating net, and a second heating net receiving table. The first heating net receiving table is provided with a drilling column for drilling the heating net material belt, a drilling lifting driver connected with the drilling column for driving the drilling column to lift, a translation seat connected with the drilling lifting driver for driving the translation seat to move, a translation driver connected with the translation seat for driving the translation seat to move, a cutting seat for cutting the heating net material belt, and a cutting lifting driver connected with the cutting seat for driving the cutting seat to lift. The heating net carrying assembly comprises a carrying slide and a carrying driver connected with the carrying slide. The carrying slide is provided with a plurality of heating net carrying clamps for clamping the heating net. The heating net testing assembly comprises a testing seat for receiving the heating net and a resistance tester for testing the heating resistance. The heating net transferring assembly comprises a plurality of transferring clamps for clamping the heating net and a heating net transferring manipulator for driving the transferring clamps to move. The second heating net receiving table is provided with a plurality of receiving positions for receiving the heating net. The second heating net receiving table is connected with a receiving horizontal movement driver for driving the second heating net receiving table to move horizontally.
5. The electronic cigarette atomizer wick wrapping device of claim 1, wherein: The center rod feeding mechanism comprises a center rod vibrating disc and a center rod vibrating feeding groove connected with the center rod vibrating disc. The discharge port of the center rod vibrating feeding groove is connected with a center rod receiving table. The center rod receiving table is provided with a center rod transferring assembly above. The center rod transferring assembly comprises a plurality of rod clamps for clamping the center rod and a center rod transferring manipulator for driving the rod clamps to move.
6. The electronic cigarette atomizer wick wrapping device of claim 1, wherein: The steel shell feeding mechanism comprises a steel shell vibrating disc, a steel shell pitch changing assembly for changing the pitch of the steel shell, and a steel shell transferring assembly for clamping the steel shell. The steel shell vibrating disc is connected with a steel shell vibrating feeding groove. The steel shell pitch changing assembly comprises a pitch changing stand provided on one side of the steel shell vibrating feeding groove. The pitch changing stand is provided with a pitch changing supporting plate and a supporting plate driver for driving the pitch changing supporting plate to move. The pitch changing supporting plate is provided with a plurality of pitch changing seats. The pitch changing seats are matched with pitch changing slides. Each pitch changing seat is connected with a steel shell receiving clamp for receiving the steel shell. Adjacent pitch changing seats are connected with adjusting rods for adjusting the distance between the pitch changing seats. The steel shell transferring assembly comprises a plurality of steel shell clamping clamps for clamping the steel shell and a steel shell clamping transferring manipulator for driving the steel shell clamping clamps to move and rotate.
7. The electronic cigarette atomizer wick wrapping device of claim 6, wherein: 8. The electronic cigarette atomizer wick wrapping device of claim 6, wherein: The rubber plug feeding mechanism comprises a rubber plug vibrating disc, a rubber plug receiving assembly for receiving the rubber plug, a rubber plug taking assembly and a rubber plug pushing assembly. The rubber plug receiving assembly comprises a rubber plug movable receiving seat, a rubber plug positioning seat matched with the rubber plug movable receiving seat and a rubber plug translation driver for driving the rubber plug movable receiving seat to translate. The rubber plug taking assembly comprises a taking vertical frame, wherein a rotating frame and a rotating taker for driving the rotating frame to rotate are arranged on the taking vertical frame. The rotating frame is above the rubber plug positioning seat. A plurality of sleeves are arranged on the rotating frame, and a taking suction tube is matched in each sleeve. The rubber plug pushing assembly comprises a rubber plug pushing vertical frame arranged on the rear side of the rotating frame, a pushing seat arranged on the rubber plug vertical frame for pushing the taking suction tube and a pushing driver connected with the pushing seat.
9. The electronic cigarette atomizer wick wrapping device of claim 8, wherein: The rubber plug feeding mechanism further comprises a docking assembly corresponding to the second receiving seat on the second tray. The docking assembly comprises a docking frame arranged on the outer side of the second rotating disc. A docking seat and a docking lifting driver for driving the docking seat to lift are arranged on the docking frame. A plurality of docking grooves corresponding to the second receiving grooves are arranged on the docking seat. A top plate for lifting the cable is further arranged on one side of the docking seat. A lifting seat corresponding to the docking groove and a through hole for facilitating the rubber plug to pass through are arranged on the top plate. The through hole is below the lifting seat.
10. The electronic cigarette atomizer wick wrapping device of claim 6, wherein: The second rotating disc further corresponds to a discharging and cotton reducing station. The discharging and cotton reducing station corresponds to a pressing vertical frame and a discharging mechanism. The discharging mechanism comprises a discharging vertical frame and a cotton reducing vertical frame. The discharging and cotton reducing station is provided with the discharging vertical frame and the cotton reducing vertical frame. A discharging clamp and a discharging manipulator for driving the discharging clamp to move and rotate are arranged on the discharging vertical frame. A plurality of cotton reducing scissors for reducing the cotton of the product clamped by the discharging clamp are arranged on the cotton reducing vertical frame. Each cotton reducing scissors is connected with a cotton reducing driver.