Plate bending machine for mechanical part machining

The servo motor-controlled positioning system and automatic transmission system solve the problem of inaccurate loading of existing plate bending machines, achieve efficient and stable plate bending operations, and improve the applicability of the equipment and the protection of the work surface.

CN223475985UActive Publication Date: 2025-10-28YANGZHOU KONIC MASCH TECH CO LTD
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Patent Information

Application Number
CN202422996378.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-28
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The loading method of existing plate bending machines relies on the gravity of the workpiece to fall, resulting in inaccurate workpiece positioning, affecting the bending effect, and the workpiece frequently impacts the workbench, causing damage to the table.

Method used

The servo motor-controlled positioning baffle cooperates with the guide rail to ensure the accurate positioning of the workpiece; the automatic transmission system composed of a transmission belt, transmission column, active roller and driven roller realizes automatic feeding and positioning of the workpiece; the transmission baffle and guide plate at the lower end of the workpiece placement device are combined with the guide groove of the guide rail side wall to keep the workpiece stable; the replaceable bending head can adapt to the needs of panels of different shapes and sizes.

Benefits of technology

It improves the accuracy and production efficiency of workpiece bending operations, reduces manual intervention, enhances the flexibility and applicability of the equipment, avoids workpiece deviation or derailment, and protects the work surface.

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Abstract

The utility model relates to the field of plate bending, in particular to a plate bending machine for machining mechanical parts, which comprises a guide rail, a mounting frame and a bending head, the guide rail is arranged at the upper end of a support plate, a workpiece placing device is mounted at the upper end of the guide rail, a positioning baffle is arranged at the lower end of a first servo motor, and the bending head is mounted at the lower end of a second servo motor. The bending device has the advantages that the positioning baffle controlled by the first servo motor is used in cooperation with the positioning grooves in the guide rails, it can be guaranteed that the workpiece containing device is accurately placed in place, and therefore the bending operation precision is improved; the bending head adopts a replaceable design, so that the equipment can meet the bending requirements of plates with different shapes and sizes, the flexibility of the equipment is enhanced, and the application range of the equipment is widened; automatic feeding and positioning of workpieces are achieved through an automatic conveying system composed of a conveying belt, a transmission column, a driving roller, a driven roller and a conveying motor, the production efficiency is improved, and manual intervention is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of plate bending technology, and in particular to a plate bending machine for processing mechanical parts. Background Technology

[0002] A bending machine is a machine that can bend sheet metal. Bending machines are divided into manual bending machines, hydraulic bending machines, and CNC bending machines. Manual bending machines are further divided into mechanical manual bending machines and electric manual bending machines. Hydraulic bending machines can be classified according to their synchronization method into torsion shaft synchronization, mechanical-hydraulic synchronization, and electro-hydraulic synchronization. Hydraulic bending machines can also be classified according to their motion method into top-moving type and bottom-moving type.

[0003] In related technologies, the invention patent with publication number CN103920759B discloses a bending machine. This bending machine can achieve automatic bending, improve work efficiency, reduce labor costs, improve operational safety, and prevent the bending machine from getting stuck at the feeding port. However, the workpiece is fed by gravity and falls to the processing position. This method makes it difficult to ensure the accurate positioning of the workpiece, which will affect the bending effect. Moreover, the frequent impact of the workpiece on the worktable will also cause damage to the surface of the worktable. Therefore, we propose a plate bending machine for processing mechanical parts.

[0004] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0005] The purpose of this utility model is to provide a plate bending machine for processing mechanical parts, so as to solve the problem mentioned in the background art that the workpiece is fed by gravity falling to the processing position, which makes it difficult to ensure the accurate positioning of the workpiece, thus affecting the bending effect of the workpiece. Moreover, the frequent impact of the workpiece on the worktable will also cause damage to the surface of the worktable.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A plate bending machine for processing mechanical parts includes a support plate, a guide rail, a mounting frame, and a bending head. Two sets of support plates are symmetrically arranged. A guide rail is detachably bolted to the upper end of each support plate. A workpiece placement device is movably mounted on the upper end of the guide rail. A clamping plate is integrally formed at the lower end of the workpiece placement device, which is movably clamped to the upper end of the guide rail via the clamping plate. A workpiece placement groove is formed at the upper end of the workpiece placement device, and a support frame is integrally formed inside the workpiece placement groove. Two sets of mounting frames are vertically and detachably bolted to the upper end of the support plate. Two sets of first servo motors are symmetrically and vertically fixed to the upper end of the left mounting frame. A positioning baffle is fixedly connected to the lower telescopic end of each first servo motor. A positioning groove is provided at the corresponding position of the positioning baffle on the upper end of the guide rail. A second servo motor is vertically fixed to the center of the upper end of the right mounting frame. A bending head is replaceably mounted on the lower telescopic end of the second servo motor. A conveyor belt is installed in the gap between the two sets of support plates.

[0008] In some embodiments, multiple sets of drive columns are installed at equal intervals on the upper end of the conveyor belt, an active roller is installed on the inner side of the left end of the conveyor belt, a driven roller is installed on the inner side of the right end of the conveyor belt, and the front and rear ends of the driven roller are rotatably mounted on the inner side of the right-side fixed frame via a rotating shaft.

[0009] In some embodiments, the front and rear ends of the drive roller are rotatably mounted on the inner side of the left fixed frame via a rotating shaft, and the front end of the drive roller is connected to the output end of the transmission motor via a rotating shaft. The transmission motor is detachably mounted on the front end of the left fixed frame.

[0010] In some embodiments, a transmission baffle is vertically provided at the lower center of the workpiece placement device, corresponding to the position of the transmission column, and a guide plate is horizontally installed on the inner side of the clamping plate. The guide plate is detachably installed on the clamping plate via a disassembly plate.

[0011] In some embodiments, the sidewall of the guide rail is provided with a guide groove at a corresponding position on the guide plate.

[0012] In some embodiments, multiple sets of support columns are symmetrically and vertically fixed at the lower end of each set of support plates, and a controller is installed on the upper right side of the front end of the support plate.

[0013] The beneficial effects of this utility model are:

[0014] The positioning baffle controlled by the first servo motor works in conjunction with the positioning groove on the guide rail to ensure accurate positioning of the workpiece placement device, thereby improving the precision of the bending operation. The bending head adopts a replaceable design, enabling the equipment to adapt to the bending needs of plates of different shapes and sizes, enhancing the flexibility and applicability of the equipment. The automatic transmission system, composed of a conveyor belt, drive column, drive roller, driven roller, and transmission motor, realizes automatic feeding and positioning of the workpiece, improving production efficiency and reducing manual intervention. The transmission baffle at the lower end of the workpiece placement device works in conjunction with the drive column, and the guide plate combines with the guide groove on the side wall of the guide rail to ensure that the workpiece remains stable throughout the transmission process, avoiding the risk of deviation or derailment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a plate bending machine for processing mechanical parts proposed in this utility model;

[0016] Figure 2 This is a side view of a plate bending machine for processing mechanical parts according to the present invention.

[0017] Figure 3 This is a schematic diagram of the transmission assembly structure of a plate bending machine for processing mechanical parts, as proposed in this utility model.

[0018] Figure 4 This is a schematic diagram of the workpiece placement device of a plate bending machine for processing mechanical parts, as proposed in this utility model.

[0019] In the diagram: 1 is the support plate, 2 is the support column, 3 is the guide rail, 4 is the mounting bracket, 5 is the first servo motor, 6 is the second servo motor, 7 is the controller, 8 is the bending head, 9 is the workpiece placement device, 10 is the positioning baffle, 11 is the fixing frame, 12 is the transmission motor, 13 is the transmission belt, 14 is the transmission column, 15 is the guide plate, 16 is the transmission baffle, 17 is the workpiece placement slot, 18 is the support frame, 19 is the disassembly plate, and 20 is the clamping plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Reference Figure 1 , 2 3, 4, A plate bending machine for processing mechanical parts, comprising a support plate 1, a guide rail 3, a mounting frame 4, and a bending head 8. Two sets of support plates 1 are symmetrically arranged. The upper end of the support plate 1 is detachably bolted to the guide rail 3. A workpiece placement device 9 is movably mounted on the upper end of the guide rail 3. A clamping plate 20 is integrally formed at the lower end of the workpiece placement device 9. The workpiece placement device 9 is movably clamped to the upper end of the guide rail 3 via the clamping plate 20. A workpiece placement groove 17 is formed at the upper end of the workpiece placement device 9. A support frame 18 is integrally formed inside the workpiece placement groove 17. Two sets of mounting frames 4 are vertically and detachably bolted to the upper end of the support plate 1. The upper end of the left mounting frame 4 is symmetrically and vertically fixed to... Two sets of first servo motors 5 are provided. The lower telescopic end of the first servo motor 5 is fixedly connected to a positioning baffle 10. The upper end of the guide rail 3 is provided with a positioning groove at the corresponding position of the positioning baffle 10. The upper center of the right mounting bracket 4 is vertically fixedly installed with a second servo motor 6. The lower telescopic end of the second servo motor 6 is replaceably installed with a bending head 8. A conveyor belt 13 is installed in the gap between the two sets of support plates 1. Through the guide rail 3 and the workpiece placement device 9, the workpiece to be bent can be effectively placed and transported. The positioning baffle 10 positions the workpiece placement device 9 to improve the bending accuracy. The bending head 8 is replaceable and is suitable for various bending scenarios.

[0024] In specific implementation of the embodiments of this utility model, such as Figure 1 , 3As shown, multiple sets of drive columns 14 are installed at equal intervals on the upper end of the conveyor belt 13. An active roller is installed on the inner side of the left end of the conveyor belt 13, and a driven roller is installed on the inner side of the right end of the conveyor belt 13. The front and rear ends of the driven roller are rotatably mounted on the inner side of the right-side fixed frame 11 via a rotating shaft. The drive columns 14 installed on the upper end of the conveyor belt 13 move with the conveyor belt 13 to drive the workpiece placement device 9 and realize automated guiding and conveying.

[0025] In specific implementation of the embodiments of this utility model, such as Figure 1 , 3 As shown, the front and rear ends of the drive roller are rotatably mounted on the inner side of the left fixed frame 11 via a rotating shaft. The front end of the drive roller is connected to the output end of the transmission motor 12 via a rotating shaft. The transmission motor 12 is detachably mounted on the front end of the left fixed frame 11.

[0026] In specific implementation of the embodiments of this utility model, such as Figure 1 , 2 As shown, a transmission baffle 16 is vertically installed at the lower center of the workpiece placement device 9, corresponding to the position of the transmission column 14. A guide plate 15 is horizontally installed on the inner side of the clamping plate 20. The guide plate 15 is detachably installed on the clamping plate 20 via the disassembly plate 19. A guide groove is opened on the side wall of the guide rail 3 at the corresponding position of the guide plate 15. Multiple sets of support columns 2 are symmetrically and vertically fixed at the lower end of each set of support plates 1. A controller 7 is installed on the upper right side of the front support plate 1. The transmission column 14 moves the transmission baffle 16, driving the workpiece placement device 9 to move, realizing automated transmission. The guide plate 15 and the guide groove effectively improve the stability of the workpiece during transmission, avoiding deviation or separation from the guide rail. The controller 7 effectively improves the overall automation level of the device.

[0027] In this embodiment, all components are general standard parts or components known to those skilled in the art. Their structures and connection principles can be obtained by those skilled in the art through technical manuals or conventional experimental methods. The workpiece is placed in the workpiece placement slot 17 of the workpiece placement device 9. A support frame 18 is provided inside the slot to ensure that the workpiece is stable and does not slip. The transmission motor 12 starts and drives the transmission belt 13 to move through the active roller. Multiple sets of transmission columns 14 installed at equal intervals on the transmission belt 13 move with the movement of the transmission belt 13. When they contact the transmission baffle 16 at the lower end of the workpiece placement device 9, they will push the workpiece placement device 9 to move forward along the guide rail 3. The guide plate 15 interacts with the guide groove on the guide rail 3 to ensure that the workpiece placement device 9 maintains a straight line during movement and avoids deviation or falling off. When the workpiece placement device 9 reaches the preset position, The positioning baffle 10, controlled by the first servo motor 5, descends and inserts into the positioning groove on the guide rail 3, precisely positioning the workpiece placement device 9. The design of the positioning baffle 10 ensures the accuracy of the workpiece's position before bending, which is crucial for ensuring bending quality. The second servo motor 6 drives the bending head 8 at its lower end to move downward according to a preset program or through the operation of the controller 7. The bending head 8 can be selected according to the appropriate type and can be quickly replaced to adapt to different bending requirements. After the bending head 8 contacts the workpiece, it applies force to complete the bending operation. After bending is completed, the positioning baffle 10 rises, releasing the workpiece placement device 9. The transmission motor 12 starts again and continues to push the workpiece placement device 9 and the bent workpiece inside it along the guide rail to the next station through the transmission column 14. This cycle repeats to achieve continuous and efficient bending operations.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A plate bending machine for processing mechanical parts, comprising a support plate (1), a guide rail (3), a mounting frame (4), and a bending head (8), characterized in that: Two sets of support plates (1) are symmetrically arranged. A guide rail (3) is detachably bolted to the upper end of the support plate (1). A workpiece placement device (9) is movably installed on the upper end of the guide rail (3). A clamping plate (20) is integrally formed at the lower end of the workpiece placement device (9). The workpiece placement device (9) is movably clamped to the upper end of the guide rail (3) by the clamping plate (20). A workpiece placement groove (17) is opened at the upper end of the workpiece placement device (9). A support frame (18) is integrally formed inside the workpiece placement groove (17). A vertically detachable bolt is installed on the upper end of the support plate (1). Two sets of mounting brackets (4) are provided. Two sets of first servo motors (5) are symmetrically and vertically fixed on the upper end of the mounting bracket (4) on the left. A positioning baffle (10) is fixedly connected to the lower telescopic end of the first servo motor (5). A positioning groove is provided on the upper end of the guide rail (3) at the corresponding position of the positioning baffle (10). A second servo motor (6) is vertically fixedly installed at the center of the upper end of the mounting bracket (4) on the right. A bending head (8) is replaceably installed on the lower telescopic end of the second servo motor (6). A conveyor belt (13) is installed in the gap between the two sets of support plates (1).

2. The plate bending machine for processing mechanical parts according to claim 1, characterized in that, Multiple sets of transmission columns (14) are installed at equal intervals on the upper end of the transmission belt (13). An active roller is installed on the inner side of the left end of the transmission belt (13), and a driven roller is installed on the inner side of the right end of the transmission belt (13). The front and rear ends of the driven roller are rotatably mounted on the inner side of the right-side fixed frame (11) via a rotating shaft.

3. A plate bending machine for processing mechanical parts according to claim 2, characterized in that, The front and rear ends of the active roller are rotatably mounted on the inner side of the left fixed frame (11) via a rotating shaft. The front end of the active roller is connected to the output end of the transmission motor (12) via a rotating shaft. The transmission motor (12) is detachably mounted on the front end of the left fixed frame (11).

4. A plate bending machine for processing mechanical parts according to claim 1, characterized in that, A transmission baffle (16) is vertically installed at the lower center of the workpiece placement device (9) in the corresponding position of the transmission column (14). A guide plate (15) is horizontally installed on the inner side of the clamping plate (20). The guide plate (15) is detachably installed on the clamping plate (20) through the disassembly plate (19).

5. A plate bending machine for processing mechanical parts according to claim 4, characterized in that, The guide rail (3) has a guide groove on the side wall at the corresponding position of the guide plate (15).

6. A plate bending machine for processing mechanical parts according to claim 1, characterized in that, Each set of support plates (1) has multiple sets of support columns (2) symmetrically and vertically fixed at the lower end, and a controller (7) is installed on the upper right side of the front end of the support plate (1).

Citation Information

Patent Citations

  • bending machine

    CN103920759B