Steel washer production die

Abstract

The utility model belongs to the field of gasket production, and discloses a steel gasket production die which comprises a supporting device used for supporting punch forming and collecting waste materials, and further comprises a downward pressing device installed at the top of the supporting device and used for sleeving and lifting a gasket after downward punching and downward pressing and pushing materials. An upward jacking device used for bearing stamping and separating waste is arranged below the downward pressing device. The pressing device comprises an upper die base, a die cavity is formed in the lower portion of the upper die base, and an upper punch is arranged in the center of the die cavity. According to the steel washer production die, through the arrangement that the washer is sleeved and lifted after stamping is completed, the washer is sleeved and lifted after stamping is completed, the washer is separated from waste materials, and the washer and the waste materials can be conveniently collected; through the arrangement of the lower punch and the upper ejector, the waste of the inner hole of the gasket is downwards punched down, the residual waste is upwards ejected, the two kinds of waste are separated, and classified collection is facilitated; and through the arrangement of downward pressing and material pushing, the sleeved and lifted gasket is pushed out in the upward mold opening process, and automatic demolding is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of gasket production, and in particular relates to a steel gasket production mold. Background Technology

[0002] Steel washers are a common fastener accessory, referring to parts placed between the connected parts and the nut. They are generally flat metal rings, and their main function is to protect the surface of the connected parts from scratches by the nut and to distribute the pressure of the nut on the connected parts. The production process of steel washers usually includes material preparation, stamping, bending, self-locking treatment, surface treatment, and inspection and packaging. Stamping dies are required in the stamping process. Stamping dies are key tools in the manufacture of steel washers, and their design and manufacturing quality directly affect the quality and production efficiency of the steel washers.

[0003] Comparing with Chinese Patent No. CN221537867U, a stamping die for producing flat washers is disclosed, including a working panel, an ejection assembly for ejecting flat washers mounted on the top of the working panel, a stamping assembly for stamping, and a collection assembly for collecting flat washers. The ejection assembly includes a lower die fixedly connected to the top of the working panel, the top of the lower die having evenly distributed mold grooves, the bottom of the mold grooves being fixedly connected to a central column, the bottom of the working panel being fixedly connected to a fixed frame, a pneumatic push rod being fixedly installed on the inner top wall of the fixed frame, the output shaft of the pneumatic push rod being fixedly connected to a fixed rod, the top of the fixed rod being fixedly connected to a connecting plate, the interior of the working panel having a sliding cavity for the connecting plate to slide, the top of the connecting plate being fixedly connected to evenly distributed push rods, with each push rod forming a group of two, and an ejection plate being fixedly connected between the tops of corresponding two push rods.

[0004] In the aforementioned patent, after stamping, the waste material and washers remain on the lower die, making collection inconvenient. Therefore, a new device needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a steel washer production mold to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A steel washer production mold includes a support device for supporting stamping and collecting waste, and a pressing device installed on the top of the support device for pressing down and pushing the washer and pushing the material. An upper lifting device is provided below the pressing device for supporting the stamping and separating the waste.

[0008] The pressing device includes an upper mold base, a mold cavity is provided on the lower part of the upper mold base, an upper punch is provided at the center of the mold cavity, and a pusher assembly is provided on the outside of the upper punch;

[0009] The upper ejector device includes a lower die base, a support component is provided above the lower die base, a lower punch is provided at the center of the support component, and a material discharge hole is provided at the center of the lower punch.

[0010] Furthermore: the support device includes a support platform, a collection box is provided below the support platform, a support frame is provided on the support platform, and a hydraulic cylinder is installed on the top of the support frame.

[0011] Furthermore: the pushing assembly includes a push plate, a pressure plate is disposed above the push plate, and four push rods are evenly disposed between the push plate and the pressure plate.

[0012] Furthermore: the supporting assembly includes a support plate, and four limiting rods are evenly arranged under the support plate, with springs installed on the outside of the limiting rods.

[0013] Furthermore, the push plate is circular in shape and is slidably connected to the mold cavity.

[0014] Furthermore: the support plate is slidably connected to the lower punch, and the limiting rod is slidably connected to the lower mold base.

[0015] Compared with existing technologies, the beneficial effects are:

[0016] 1. By setting up a gasket after stamping, the gasket is lifted after stamping to separate it from the waste material, which facilitates the collection of the gasket and waste material;

[0017] 2. By using the downward punching and upward pushing mechanism, the waste material inside the washer is punched downwards, while the remaining waste material is pushed upwards, thus separating the two types of waste material and facilitating their classification and collection.

[0018] 3. By setting up a downward pusher, the sleeved washer is pushed out during the upward mold opening process, thus achieving automatic demolding. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a steel washer production mold according to the present invention;

[0020] Figure 2 This is a schematic diagram of a support device for a steel washer production mold according to the present invention;

[0021] Figure 3 This is a schematic diagram of the pressing device of a steel washer production mold according to the present invention;

[0022] Figure 4This is a schematic diagram of the upper lifting device of a steel washer production mold according to the present invention.

[0023] In the attached drawings, the following are the reference numerals: 101, support platform; 102, collection box; 103, support frame; 104, hydraulic cylinder; 201, upper mold base; 202, mold cavity; 203, upper punch; 204, push plate; 205, push rod; 206, pressure plate; 301, lower mold base; 302, support plate; 303, limit rod; 304, spring; 305, lower punch; 306, blanking hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-Figure 4 A steel washer production mold includes a support device for supporting stamping and collecting waste, and a pressing device installed on the top of the support device for pressing down and pushing the washer and pushing the material. Below the pressing device is an upper lifting device for supporting the stamping and separating the waste.

[0026] In this embodiment: the support device includes a support platform 101, a collection box 102 is provided below the support platform 101, a support frame 103 is provided on the support platform 101, and a hydraulic cylinder 104 is installed on the top of the support frame 103. In use, the plate is placed on the upper lifting device under the support of the support platform 101, and the hydraulic cylinder 104 supported by the support frame 103 extends to drive the lower pressing device to press down for stamping. The waste material generated by stamping falls into the collection box 102 for collection.

[0027] In this embodiment: the pressing device includes an upper mold base 201, a mold cavity 202 is opened under the upper mold base 201, an upper punch 203 is arranged at the center of the mold cavity 202, and a pusher assembly is arranged outside the upper punch 203. The pusher assembly includes a push plate 204, a pressure plate 206 is arranged above the push plate 204, and four push rods 205 are evenly arranged between the push plate 204 and the pressure plate 206. The push plate 204 is circular in shape and is slidably connected to the mold cavity 202. When the mold is opened, the washer is stuck in the mold cavity 202 and rises with the upper mold base 201. When the upper mold base 201 moves to the top, the pressure plate 206 will be squeezed by the support frame 103. The push rods 205 drive the push plate 204 to push the washer downward out of the mold cavity 202.

[0028] In this embodiment: the upper ejector device includes a lower mold base 301, a support assembly is provided above the lower mold base 301, a lower punch 305 is provided at the center of the support assembly, and a blanking hole 306 is provided at the center of the lower punch 305. The support assembly includes a support plate 302, and four limiting rods 303 are evenly arranged below the support plate 302. Springs 304 are installed on the outside of the limiting rods 303. The support plate 302 is slidably connected to the lower punch 305, and the limiting rods 303 are slidably connected to the lower mold base 301. Under the support of the lower mold base 301, the lower punch 305 cooperates with the mold cavity 202 to stamp the overall contour of the washer. The upper punch 203 cooperates with the blanking hole 306 to stamp the inner hole of the washer. During the stamping process, the scrap follows the support plate 302 down the limiting rods 303 and presses down the springs 304 to make way.

[0029] Working principle: During use, the sheet metal is placed on the support plate 302 under the support of the support table 101. Then, the support frame 103 supports the extension of the hydraulic cylinder 104, which drives the upper mold base 201 to press down. This causes the lower punch 305, supported by the lower mold base 301, to work with the mold cavity 202 to stamp the overall contour of the washer and lift the push plate 204. At the same time, the upper punch 203, in conjunction with the blanking hole 306, punches the inner hole of the washer, and the stamped waste material falls into the collection box 102 through the blanking hole 306. The remaining waste material follows the support plate 302 down along the limit rod 303. The spring 304 is compressed to allow for clearance; after stamping, the hydraulic cylinder 104 is shortened, causing the upper mold base 201 to move downward to open the mold. During this process, the scrap is pushed up by the spring 304 along with the support plate 302, while the washer is stuck in the mold cavity 202 and rises with the upper mold base 201, realizing the separation of the washer and the scrap. At this time, the scrap is removed first. When the upper mold base 201 moves to the top, the pressure plate 206 is squeezed by the support frame 103, which will drive the push plate 204 through the push rod 205 to push the washer downward out of the mold cavity 202. At this time, the washer is collected.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel washer production mold, comprising a support device for supporting stamping and collecting waste, characterized in that: It also includes a pressing device installed on the top of the support device for pressing down and lifting the gasket and pressing down the material, and an upper lifting device for supporting the pressing and separating the waste material is provided below the pressing device. The pressing device includes an upper mold base (201), a mold cavity (202) is provided below the upper mold base (201), an upper punch (203) is provided at the center of the mold cavity (202), and a pusher assembly is provided outside the upper punch (203); The upper ejector device includes a lower die base (301), a support component is provided above the lower die base (301), a lower punch (305) is provided at the center of the support component, and a blanking hole (306) is provided at the center of the lower punch (305).

2. The steel washer production mold according to claim 1, characterized in that: The support device includes a support platform (101), a collection box (102) is provided below the support platform (101), a support frame (103) is provided on the support platform (101), and a hydraulic cylinder (104) is installed on the top of the support frame (103).

3. The steel washer production mold according to claim 1, characterized in that: The feeding assembly includes a push plate (204), a pressure plate (206) is provided above the push plate (204), and four push rods (205) are evenly arranged between the push plate (204) and the pressure plate (206).

4. The steel washer production mold according to claim 1, characterized in that: The supporting component includes a support plate (302), and four limiting rods (303) are evenly arranged under the support plate (302). Springs (304) are installed on the outside of the limiting rods (303).

5. A steel washer production mold according to claim 3, characterized in that: The push plate (204) is circular in shape and is slidably connected to the mold cavity (202).

6. A steel washer production mold according to claim 4, characterized in that: The pallet (302) is slidably connected to the lower punch (305), and the limiting rod (303) is slidably connected to the lower die base (301).

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