Photovoltaic panel carrying and mounting integrated tool

Abstract

The utility model discloses a photovoltaic panel carrying and installing integrated tool, which relates to the technical field of photovoltaic panel installation, and comprises a device frame and lifting mechanisms, self-propelled universal wheels are installed at four opposite corners of the bottom of the device frame, the lifting mechanisms are installed at four opposite corners of the top of the device frame respectively, and the lifting mechanisms are connected with the self-propelled universal wheels. A moving table is horizontally erected above the lifting mechanism, and a clamping table is mounted at the top of the moving table. According to the photovoltaic panel carrying and mounting integrated tool, the lifting mechanisms are arranged at the four opposite angles of the top of the device frame, and meanwhile, the moving table is connected with the lifting mechanisms, so that the whole moving table can be vertically lifted and adjusted under the operation of the four lifting mechanisms, and can also be independently operated by utilizing the four lifting mechanisms; the movable table can be inclined in different directions within a certain range, so that the installation of the photovoltaic panel is facilitated, and the movable table can also drive the clamping table to translate, so that the photovoltaic panel of which the surface is clamped can be in butt joint with the bracket conveniently.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel installation technology, specifically to an integrated tool for handling and installing photovoltaic panels. Background Technology

[0002] Integrated tools for handling and installing photovoltaic panels mainly include towing machines, lifting platforms, and forklifts. These tools provide an efficient, safe, and convenient solution for handling photovoltaic panels.

[0003] Conventional integrated tools for handling and installing photovoltaic panels use relatively large engineering machinery. When the work site is small, the operation is relatively inconvenient and requires manual handling, which is time-consuming and labor-intensive, and may also damage the photovoltaic panels.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed an integrated tool for handling and installing photovoltaic panels. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated tool for handling and installing photovoltaic panels to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated tool for handling and installing photovoltaic panels, comprising a frame and a lifting mechanism. The frame is equipped with self-propelled casters at its four opposite corners at the bottom. The lifting mechanism is installed at the four opposite corners of the top of the frame. A moving platform is horizontally mounted above the lifting mechanism, and a clamping platform is mounted on the top of the moving platform. The lifting mechanism includes a servo motor, a gearbox, a lead screw, a moving post, and a spherical post. The power output end of the servo motor is connected to the gearbox, and the top power output end of the gearbox is vertically connected to the lead screw. The surface of the lead screw is connected to the moving post, and the top of the moving post away from the lead screw is connected to a spherical post.

[0007] Furthermore, the self-propelled omnidirectional wheels are fixedly connected to the device frame, and the lifting mechanism is symmetrically installed at the top left and right ends and the front and rear ends of the device frame.

[0008] Furthermore, the movable pile and the lead screw are connected by a thread, and the movable pile and the spherical pile are integrally structured.

[0009] Furthermore, the mobile platform includes a main platform, connecting piles, a first slide rail, and a bracket. Connecting piles are installed at the four opposite corners of the bottom of the main platform, and the first slide rail is symmetrically installed on the left and right sides of the top middle section of the main platform. The surface of the first slide rail is connected to the bracket.

[0010] Furthermore, the movable platform includes a direct drive motor, a lead screw, a second slide rail, and a connecting frame. The top end of the main platform is symmetrically equipped with direct drive motors, and the power output end of the direct drive motor is equipped with a lead screw through a connecting shaft. A connecting frame is provided directly below the lead screw, and a connecting frame is connected to the surface of the connecting frame.

[0011] Furthermore, the connecting pile is sleeved on the surface of the spherical pile, and the connecting pile and the main platform are fixedly connected. The first slide rail and the second slide rail are parallel to each other, and the second slide rail and the lead screw are parallel to each other. Moreover, the connecting frame is slidably connected to the second slide rail and the lead screw respectively.

[0012] Furthermore, the clamping platform includes a stabilizing platform, a first limiting clamp, a guide rail, a receiving seat, and a second limiting clamp. The first limiting clamp is installed on both the front and rear sides of the top of the stabilizing platform, and the guide rail is symmetrically arranged on the top surface of the stabilizing platform. The receiving seats are installed on the left and right ends of the guide rail, and the second limiting clamp is installed on the top end of the receiving seat away from the vertical central axis of the stabilizing platform.

[0013] Furthermore, the second limiting clamp and the first limiting clamp have the same structure, and the receiving seat and the guide rail are slidably connected to each other.

[0014] This utility model provides an integrated tool for handling and installing photovoltaic panels, which has the following advantages:

[0015] 1. This utility model, by setting up a lifting mechanism, utilizes the spherical pile at the top of one end of the moving pile and the connecting pile at the diagonal bottom of the main platform to interlock, thereby forming a spherical connection structure. This allows the entire moving platform, along with the top clamping platform, to move vertically up and down through the coordinated operation of four sets of lifting mechanisms. Simultaneously, the operation of the four independent lifting mechanisms, combined with the structural connection and mobility between the spherical pile and the connecting pile, allows for tilting adjustments of the moving platform and clamping platform at different angles within a certain adjustment range. The use of this structure ensures the flexibility and adjustability of the device structure to meet different operational needs. Furthermore, the flexible structural adjustment assists operators in installing photovoltaic panels, and the self-propelled casters at the bottom of the device frame assist in transportation, thus ensuring the practicality of the device.

[0016] 2. This utility model, through the structural connection of a bracket, a connecting frame, and a stabilizing platform, uses a direct-drive motor to drive the connected lead screw to rotate horizontally. This causes the bracket and connecting frame to translate along the surfaces of the first slide rail, the lead screw, and the second slide rail, respectively, thereby driving the entire clamping platform to translate synchronously. Using this structure, operators can move the photovoltaic panels clamped on the surface of the clamping platform, facilitating the docking and assembly of the photovoltaic panels with the photovoltaic panel bracket. This reduces the time and effort required for manual handling and minimizes safety hazards. Furthermore, by providing guide rails on the top of the stabilizing platform, the second limiting clamp on the top of the receiving seat can be appropriately adjusted. Combined with the first limiting clamp, this allows for appropriate adjustments within a certain range, facilitating the stable clamping and placement of photovoltaic panels of different sizes and ensuring stability during handling. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the axial side view of the main body of the photovoltaic panel handling and installation integrated tool of this utility model;

[0018] Figure 2 This is a schematic diagram of the lifting mechanism structure of an integrated tool for handling and installing photovoltaic panels according to this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the mobile platform of the photovoltaic panel handling and installation integrated tool of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the clamping platform of the integrated tool for handling and installing photovoltaic panels according to this utility model.

[0021] In the diagram: 1. Device frame; 2. Self-propelled caster wheel; 3. Lifting mechanism; 301. Servo motor; 302. Gearbox; 303. Lead screw; 304. Moving pile; 305. Spherical pile; 4. Moving platform; 401. Main platform; 402. Connecting pile; 403. First slide rail; 404. Bracket; 405. Direct drive motor; 406. Lead screw; 407. Second slide rail; 408. Connecting frame; 5. Clamping platform; 501. Stabilizing platform; 502. First limit clamp; 503. Guide rail; 504. Receiving seat; 505. Second limit clamp. Detailed Implementation

[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] like Figures 1 to 4As shown, an integrated tool for handling and installing photovoltaic panels includes a frame 1 and a lifting mechanism 3. Self-propelled casters 2 are installed at the four opposite corners of the bottom of the frame 1. The lifting mechanism 3 is installed at the four opposite corners of the top of the frame 1. A moving platform 4 is horizontally mounted above the lifting mechanism 3, and a clamping platform 5 is installed on the top of the moving platform 4. The lifting mechanism 3 includes a servo motor 301, a reduction gearbox 302, a lead screw 303, a moving post 304, and a spherical post 305. The power output end of the servo motor 301 is connected to the reduction gearbox 302, and the top power output end of the reduction gearbox 302 is vertically connected to the lead screw 303. The moving post 304 is connected to the surface of the lead screw 303, and the moving post 304 is located away from the lead screw 303. The top end is connected to a spherical pile 305. The self-propelled universal wheel 2 is fixedly connected to the device frame 1. The lifting mechanism 3 is symmetrically installed at the top left and right ends and front and rear ends of the device frame 1. The moving pile 304 and the lead screw 303 are threadedly connected. The moving pile 304 and the spherical pile 305 are integrated. With the cooperative operation of the four lifting mechanisms 3, the entire moving platform 4 connected to it, together with the clamping platform 5 at the top, can be moved up and down vertically. At the same time, the operation of the four independent lifting mechanisms 3, combined with the structural connection and mobility between the spherical pile 305 and the connecting pile 402, can be used to adjust the tilt of the moving platform 4 and the clamping platform 5 at different angles within a certain adjustment range.

[0024] like Figures 1 to 4As shown, the movable platform 4 includes a main platform 401, connecting posts 402, a first slide rail 403, and a bracket 404. Connecting posts 402 are installed at the four opposite corners of the bottom of the main platform 401, and the first slide rail 403 is symmetrically installed on the left and right sides of the top middle section of the main platform 401. The bracket 404 is connected to the surface of the first slide rail 403. The movable platform 405 also includes a direct drive motor 405, a lead screw 406, a second slide rail 407, and a connecting frame 408. The direct drive motor 405 is symmetrically installed on the left and right sides of one end of the top of the main platform 401. 5. The power output end of the direct drive motor 405 is equipped with a lead screw 406 via a connecting shaft. A connecting frame 408 is located directly below the lead screw 406, and the surface of the connecting frame 408 is connected to the connecting frame 408. The connecting pin 402 is sleeved on the surface of the spherical pin 305, and the connecting pin 402 and the main platform 401 are fixedly connected. The first slide rail 403 and the second slide rail 407 are parallel to each other, and the second slide rail 407 and the lead screw 406 are parallel to each other. The connecting frame 408 is connected to the second slide rail. 407 and 406 are connected by a sliding connection and a threaded connection. The clamping platform 5 includes a stable platform 501, a first limiting clamp 502, a guide rail 503, a receiving seat 504, and a second limiting clamp 505. The first limiting clamp 502 is installed on both the front and rear sides of the top of the stable platform 501, and the guide rail 503 is symmetrically arranged on the front and rear of the top surface of the stable platform 501. The receiving seats 504 are installed on the left and right ends of the guide rail 503, and the top of the receiving seat 504 is installed at the end away from the vertical central axis of the stable platform 501. The second limiting clamp 505 has the same structure as the first limiting clamp 502. The receiving seat 504 and the guide rail 503 are slidably connected to each other. Through the structural connection of the bracket 404, the connecting frame 408 and the stabilizing platform 501, the direct drive motor 405 drives the lead screw 406 connected to it to rotate horizontally, so that the bracket 404 and the connecting frame 408 translate along the surfaces of the first slide rail 403, the lead screw 406 and the second slide rail 407 respectively, thereby driving the entire clamping platform 5 to translate synchronously.

[0025] In summary, as Figures 1 to 4 As shown, this integrated photovoltaic panel handling and installation tool, when in use, firstly places the entire photovoltaic panel to be moved on top of the four sets of receiving seats 504 connected with second limiting clamps 505, which serve as structural support. Then, the sliding between the receiving seat 504 and the guide rail 503 is used to make appropriate sliding adjustments, thereby ensuring that the second limiting clamps 505 fit against the side of the photovoltaic panel. At the same time, the first limiting clamps 502 are used to clamp and limit the other two sides of the photovoltaic panel.

[0026] Then, the self-propelled casters 2 at the bottom of the device frame 1 can be used to move the entire device flexibly on the ground until the photovoltaic panel is moved to the designated position. Then, the lifting mechanism 3 can be activated. Under the operation of the servo motor 301, the lead screw 303 connected to the reducer 302 rotates axially in the vertical direction, so that the moving post 304 on the surface of the lead screw 303 can be adjusted vertically up and down. Thus, the moving platform 4 connected by the spherical post 305 and the connecting post 402 can be adjusted synchronously in the vertical direction until it is adjusted to the appropriate position.

[0027] Then, the direct drive motor 405 at one end of the main platform 401 is operated to drive the lead screw 406 to rotate horizontally, so that the connecting frame 408 moves along the surface of the lead screw 406 and the second slide rail 407. At the same time, the main platform 401 moves along the surface of the first slide rail 403 using the bracket 404, thereby horizontally pushing the clamping platform 5 and the clamped photovoltaic panel to assist the operator in installing the photovoltaic panel.

[0028] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A photovoltaic panel handling and installation integrated tool, comprising a frame (1) and a lifting mechanism (3), characterized in that: The device frame (1) is equipped with self-propelled casters (2) at the four opposite corners of the bottom. The lifting mechanism (3) is installed at the four opposite corners of the top of the device frame (1). A moving platform (4) is horizontally mounted above the lifting mechanism (3). A clamping platform (5) is installed on the top of the moving platform (4). The lifting mechanism (3) includes a servo motor (301), a gearbox (302), a lead screw (303), a moving post (304), and a spherical post (305). The power output end of the servo motor (301) is connected to the gearbox (302). The top power output end of the gearbox (302) is vertically connected to the lead screw (303). The surface of the lead screw (303) is connected to the moving post (304). The top of the moving post (304) away from the lead screw (303) is connected to the spherical post (305).

2. The integrated tool for handling and installing photovoltaic panels according to claim 1, characterized in that, The self-propelled omnidirectional wheels (2) are fixedly connected to the device frame (1), and the lifting mechanism (3) is symmetrically installed on the top left and right ends and the front and rear ends of the device frame (1).

3. The integrated tool for handling and installing photovoltaic panels according to claim 1, characterized in that, The movable pile (304) and the lead screw (303) are connected by threads, and the movable pile (304) and the spherical pile (305) are set as an integral structure.

4. The integrated tool for handling and installing photovoltaic panels according to claim 1, characterized in that, The mobile platform (4) includes a main platform (401), connecting posts (402), a first slide rail (403), and a bracket (404). Connecting posts (402) are installed at the four opposite corners of the bottom of the main platform (401), and the first slide rail (403) is symmetrically installed on the left and right sides of the top middle section of the main platform (401). The bracket (404) is connected to the surface of the first slide rail (403).

5. The integrated tool for handling and installing photovoltaic panels according to claim 4, characterized in that, The moving platform (4) includes a direct drive motor (405), a lead screw (406), a second slide rail (407), and a connecting frame (408). The direct drive motor (405) is symmetrically installed on one end of the top of the main platform (401), and the lead screw (406) is installed on the power output end of the direct drive motor (405) through a connecting shaft. The connecting frame (408) is provided directly below the lead screw (406), and the surface of the connecting frame (408) is connected to the connecting frame (408).

6. The integrated tool for handling and installing photovoltaic panels according to claim 5, characterized in that, The connecting pile (402) is sleeved on the surface of the spherical pile (305), and the connecting pile (402) and the main platform (401) are fixedly connected. The first slide rail (403) and the second slide rail (407) are parallel to each other, and the second slide rail (407) and the lead screw (406) are parallel to each other. The connecting frame (408) is slidably connected to the second slide rail (407) and the lead screw (406) respectively.

7. The integrated tool for handling and installing photovoltaic panels according to claim 1, characterized in that, The clamping platform (5) includes a stabilizing platform (501), a first limiting clamp (502), a guide rail (503), a receiving seat (504), and a second limiting clamp (505). The first limiting clamp (502) is installed on both the front and rear sides of the top of the stabilizing platform (501), and the guide rail (503) is symmetrically arranged on the front and rear of the top surface of the stabilizing platform (501). The receiving seat (504) is installed on the left and right ends of the guide rail (503), and the second limiting clamp (505) is installed on the top end of the receiving seat (504) away from the vertical central axis of the stabilizing platform (501).

8. The integrated tool for handling and installing photovoltaic panels according to claim 7, characterized in that, The second limiting clamp (505) and the first limiting clamp (502) have the same structure, and the receiving seat (504) and the guide rail (503) are slidably connected to each other.

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