Efficient and energy-saving integrated MBR (Membrane Bioreactor) water treatment equipment
By designing a detachable waste collection rack and card slot connection structure, as well as a linkage mechanism, the problems of impurity cleaning and oil absorbent felt replacement are solved, efficient and energy-saving impurity treatment is achieved, resource conservation and equipment flexibility are realized.
Patent Information
- Application Number
- CN202422964278.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The existing high-efficiency and energy-saving integrated MBR water treatment equipment has impurities in the filtering structure that are difficult to clean, the oil-absorbing felt is fixed and inconvenient to disassemble, and there is a lack of effective mechanism to stir the sewage, liquid medicine and sludge in the activated sludge tank and disinfection tank, resulting in waste of resources.
A detachable waste collection rack and a mounting plate connected to a slot are designed, combined with a linkage mechanism including a motor, gears and a stirring rod to achieve convenient operations for impurity collection, oil absorption felt replacement and sludge box stirring, reducing the use of power equipment.
It realizes convenient impurity handling and oil absorption felt replacement, reduces the use of power equipment, saves resources, and improves the flexibility and efficiency of equipment.
Smart Images

Figure CN223480988U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment technology, specifically to a high-efficiency and energy-saving integrated MBR water treatment equipment. Background Technology
[0002] The high-efficiency and energy-saving integrated MBR water treatment equipment uses a modular design, which divides and assembles the treatment units, making the equipment more flexible and scalable, adapting to wastewater treatment of different scales and needs, and effectively recycling and utilizing the treated water, reducing dependence on freshwater resources.
[0003] Chinese utility model patent application CN206814594U discloses an integrated MBR ceramic membrane wastewater treatment device, comprising a tank body, a second filter chamber at the bottom of the tank body, a homogenizer below the second filter chamber, a pot lid on the second filter chamber, a support above the pot lid, a first filter chamber on the support, a metal filter screen and an oil-absorbing felt inside the first filter chamber, a box cover on the first filter chamber, a third filter chamber next to the second filter chamber, an MBR ceramic membrane inside the third filter chamber, a water storage tank next to the third filter chamber, a liquid level sensor inside the water storage tank, a water pipe connecting the third filter chamber and the water storage tank, a water pump II on the water pipe, a control box on the water storage tank, a processor, a timer and a battery inside the control box, a faucet on the side of the tank body, a water pipe connecting the faucet and the water storage tank, a water pump I on the water pipe, and a switch for the water pump I on the faucet. This device has a high pollutant removal rate, is simple to operate, convenient to construct, and requires no special maintenance.
[0004] However, existing high-efficiency and energy-saving integrated MBR water treatment equipment filters impurities in wastewater through a filtration structure. These impurities remain on the filtration structure for a long time, making them inconvenient to clean. Additionally, the oil-absorbing felt is fixed inside the device, making it difficult to disassemble. Therefore, we propose a high-efficiency and energy-saving integrated MBR water treatment equipment to solve the problems mentioned above. Utility Model Content
[0005] To address the problems mentioned in the background section, this invention provides a highly efficient and energy-saving integrated MBR water treatment device. This device features the ability to remove the waste collection rack from the filter box for easy impurity handling and oil-absorbing felt replacement. It also allows for simultaneous agitation of wastewater, chemicals, and sludge within both the activated sludge tank and the disinfection tank, reducing power consumption and conserving resources.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving integrated MBR water treatment equipment, comprising a filter tank, an activated sludge tank, a disinfection tank, an MBR membrane treatment tank, and a storage tank:
[0007] The filter box is connected to a water inlet pipe at the left end, a top cover is installed at the top of the filter box, a waste collection rack is fixed at the bottom of the top cover, a metal filter screen is installed below the water inlet pipe, an installation plate is installed below the water inlet pipe, a perforated clamp is fixed at both the top and bottom of the right side of the installation plate, an oil-absorbing felt is installed on the inner side of the clamp, and a first water outlet pipe is fixed at the bottom of the filter box.
[0008] The filter box is connected to the activated sludge box through the first outlet pipe. The activated sludge box is set below the filter box. An aerator is installed on the left side of the activated sludge box. A distribution pipe is connected to the right end of the aerator. A chemical tank is set below the aerator. A chemical pump is installed above the chemical tank. A dosing pipe is fixed to the output end of the chemical pump. The right end of the activated sludge box is connected to the second outlet pipe.
[0009] A disinfection tank is installed below the activated sludge tank, a linkage mechanism is installed above the disinfection tank, a clean water delivery pipe is fixed at the rear end of the disinfection tank, and a second water pump is connected to the top of the clean water delivery pipe.
[0010] An MBR membrane treatment tank is located on the right side of the disinfection tank. An MBR membrane module is installed inside the MBR membrane treatment tank. A first water pump is located below the MBR membrane treatment tank. A third water outlet pipe is connected to the left end of the first water pump. The left end of the third water outlet pipe is fixedly connected to the disinfection tank.
[0011] A storage tank is installed above the MBR membrane treatment tank, and a fourth water outlet pipe is connected to the bottom of the storage tank. A second water pump is fixed to the rear side of the storage tank.
[0012] By adopting the above technical solution, the waste collection rack can be removed from the filter box, which facilitates the handling of impurities and the replacement of oil-absorbing felt. It can also simultaneously agitate the sewage, chemicals, and sludge inside the activated sludge box and the disinfection box, reducing the use of power equipment and saving resources.
[0013] As a preferred embodiment of this utility model, the top cover is connected to the filter box by a slot connection, and the left and right sides of the metal filter screen are fixedly connected to the left and right inner walls of the filter box, respectively.
[0014] By adopting the above technical solution, it is convenient to remove the top cover and waste collection rack, thereby removing impurities inside the waste collection rack.
[0015] As a preferred embodiment of this utility model, the longitudinal section of the metal filter screen is V-shaped, and the front and rear sides of the metal filter screen are in contact with the waste collection rack, and the bottom of the waste collection rack is porous.
[0016] By adopting the above technical solution, wastewater can be filtered through the waste collection rack.
[0017] As a preferred embodiment of this utility model, the mounting plate and clamp are connected to the filter box via slot connections.
[0018] By adopting the above technical solution, it is convenient to disassemble and install the mounting plate and clamp, thereby facilitating the replacement of the oil-absorbing felt.
[0019] As a preferred technical solution of this utility model, the linkage mechanism includes a motor, a first gear, a second gear and a stirring rod. The motor is fixed on the upper surface of the disinfection box, the output end of the motor is fixed with the first gear, the left end of the first gear is meshed with the second gear, and the stirring rod is fixed inside the second gear.
[0020] By adopting the above technical solution, the use of power equipment can be reduced by utilizing the linkage mechanism, thus saving resources.
[0021] As a preferred embodiment of this utility model, the left end of both the activated sludge tank and the disinfection tank is fixed with the end of the dosing tube.
[0022] By adopting the above technical solution, chemicals can be added to the activated sludge tank and the disinfection tank during the dosing process.
[0023] As a preferred embodiment of this invention, the activated sludge tank is connected to the MBR membrane treatment tank via a second effluent pipe.
[0024] By adopting the above technical solution, the water inside the activated sludge tank flows from the second effluent pipe to the MBR membrane treatment tank.
[0025] As a preferred embodiment of this invention, the stirring rod is connected to the activated sludge tank and the disinfection tank respectively via a rotating sealing ring.
[0026] By adopting the above technical solution, water leakage at the connection between the stirring rod and the activated sludge tank, as well as between the stirring rod and the disinfection tank, can be avoided.
[0027] Compared with the prior art, the beneficial effects of this utility model are: removing the waste collection rack from the filter box makes it easier to handle impurities and replace the oil-absorbing felt; it can simultaneously agitate the sewage, medicine and sludge inside the activated sludge box and the disinfection box, reducing the use of power equipment and saving resources.
[0028] 1. During the process of filtering sewage through the metal filter screen, impurities in the sewage enter the interior of the waste collection rack along the inclined surface of the metal filter screen. When it is necessary to remove the impurities, lift the top cover and the waste collection rack upwards and remove the waste collection rack from the filter box for easy removal of impurities.
[0029] 2. The mounting plate and clamp are installed on the filter box by means of a slot connection. Pulling the mounting plate and clamp outwards allows you to remove the oil-absorbing felt inside the clamp from the filter box, making it easy to replace the oil-absorbing felt.
[0030] The interior of the clamp has a porous structure. Water that passes through the metal filter screen falls into the porous structure of the clamp, which facilitates the wastewater process.
[0031] 3. The linkage mechanism includes a motor, a first gear, a second gear, and a stirring rod. The stirring rod is rotatably installed inside the activated sludge tank and the disinfection tank. The motor drives the stirring rod to rotate through the first gear and the second gear, which can simultaneously stir the sewage, chemical solution, and sludge inside the activated sludge tank and the disinfection tank, reducing the use of power equipment and saving resources.
[0032] The stirring rod is connected to the activated sludge tank and the disinfection tank via a rotating sealing ring to prevent water leakage at the connection between the stirring rod and the activated sludge tank, as well as between the stirring rod and the disinfection tank. Attached Figure Description
[0033] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0034] Figure 1 This is a schematic diagram of the first axial section structure of this utility model;
[0035] Figure 2 This is a schematic diagram of the connection structure between the top cover and the filter box of this utility model;
[0036] Figure 3 This is a schematic diagram of the second axial side cross-section structure of this utility model;
[0037] Figure 4 This is a schematic diagram of the third axial side section structure of this utility model;
[0038] Figure 5 This is a schematic diagram of the first axial side structure of the present invention;
[0039] Figure 6 This is a schematic diagram of the second axial side structure of the present invention.
[0040] In the diagram: 1. Filter box; 2. Inlet pipe; 3. Top cover; 4. Waste collection rack; 5. Metal filter screen; 6. Mounting plate; 7. Clamping plate; 8. Oil-absorbing felt; 9. First outlet pipe; 10. Activated sludge box; 11. Aerator; 12. Distribution pipe; 13. Chemical tank; 14. Chemical pump; 15. Dosing pipe; 16. Motor; 17. First gear; 18. Second gear; 19. Stirring rod; 20. Disinfection box; 21. Second outlet pipe; 22. MBR membrane treatment box; 23. MBR membrane module; 24. First water pump; 25. Third outlet pipe; 26. Clean water delivery pipe; 27. Second water pump; 28. Storage tank; 29. Fourth outlet pipe. Detailed Implementation
[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0042] Example 1: Please refer to Figures 1-3 Existing high-efficiency and energy-saving integrated MBR water treatment equipment filters impurities in wastewater through a filtration structure. However, these impurities remain on the filtration structure for a long time, making them inconvenient to clean. To solve this technical problem, this embodiment discloses the following technical content.
[0043] A high-efficiency and energy-saving integrated MBR water treatment equipment includes a filter box 1, an inlet pipe 2, a top cover 3, a waste collection rack 4, and a metal filter screen 5. The left end of the filter box 1 is connected to the inlet pipe 2, the top cover 3 is installed on the top of the filter box 1, the waste collection rack 4 is fixed at the bottom of the top cover 3, the metal filter screen 5 is set below the inlet pipe 2, the top cover 3 is connected to the filter box 1 by a slot connection, and the left and right sides of the metal filter screen 5 are fixedly connected to the left and right inner walls of the filter box 1, respectively. The longitudinal section of the metal filter screen 5 is a "V" shaped structure, and the front and rear sides of the metal filter screen 5 are attached to the waste collection rack 4. The bottom end of the waste collection rack 4 is a porous structure. The bottom of the inlet pipe 2 is set below the water inlet pipe 2. The upper and lower ends of the right side of the mounting plate 6 are fixed with a porous structure clamping plate 7, and the inner side of the clamping plate 7 is provided with an oil-absorbing felt 8.
[0044] During wastewater treatment, wastewater enters the interior of filter box 1 through inlet pipe 2 and falls onto metal filter screen 5. After being filtered by metal filter screen 5, the wastewater falls onto clamping plate 7 and oil-absorbing felt 8. Impurities remain on metal filter screen 5 and are absorbed by oil-absorbing felt 8. Since the longitudinal section of metal filter screen 5 is V-shaped, impurities flow along the inclined surface of metal filter screen 5 to waste collection rack 4. Water in the impurities flows down through the holes at the bottom of waste collection rack 4, and waste collection rack 4 is used to store impurities.
[0045] When it is necessary to remove impurities, lift the top cover 3 upwards and remove the top cover 3 and waste collection rack 4 from the inside of the filter box 1 to remove the impurities;
[0046] Example 2: Please refer to Figure 1 , Figure 3 and Figure 6 The existing high-efficiency and energy-saving integrated MBR water treatment equipment is inconvenient to disassemble the oil-absorbing felt 8. In order to solve this technical problem, this embodiment discloses the following technical content;
[0047] The mounting plate 6 and clamping plate 7 are connected to the filter box 1 by a slot connection. When it is necessary to remove the oil-absorbing felt 8 and replace it, pull the mounting plate 6 to the left to pull the mounting plate 6 and clamping plate 7 out of the filter box 1, and then remove the oil-absorbing felt 8 from the inside of the clamping plate 7 to replace it.
[0048] Example 3: Please refer to Figure 1 , Figure 3 and Figure 6 Existing high-efficiency and energy-saving integrated MBR water treatment equipment is inconvenient to stir the water, sludge and purification drugs in the activated sludge tank 10 and the disinfection tank 20 through the same mechanism. In order to solve this technical problem, the following technical contents are disclosed in this embodiment.
[0049] A disinfection tank 20 is provided below the activated sludge tank 10. A linkage mechanism is installed above the disinfection tank 20. The linkage mechanism includes a motor 16, a first gear 17, a second gear 18 and a stirring rod 19. The motor 16 is fixed on the upper surface of the disinfection tank 20. The first gear 17 is fixed at the output end of the motor 16. The second gear 18 is meshed with the left end of the first gear 17. The stirring rod 19 is fixed inside the second gear 18.
[0050] Start the motor 16. The motor 16 drives the first gear 17, the second gear 18 and the stirring rod 19 to rotate. The stirring rod 19 is rotatably installed inside the activated sludge tank 10 and the disinfection tank 20. The water, purification drugs and sludge inside the activated sludge tank 10 and the disinfection tank 20 are stirred by a set of stirring rods 19, reducing the use of power equipment.
[0051] Working principle: Wastewater enters the interior of filter box 1 through inlet pipe 2, and after being filtered by metal filter screen 5, it falls onto clamp plate 7 and oil-absorbing felt 8. Oil-absorbing felt 8 absorbs the oil in the wastewater, and impurities flow along the inclined surface of metal filter screen 5 to waste collection rack 4, where they are collected.
[0052] Open the control valve inside the first outlet pipe 9, and the sewage flows through the first outlet pipe 9 to the activated sludge tank 10. The activated sludge inside the activated sludge tank 10 comes into contact with the sewage. The aerator 11 continuously introduces oxygen into the activated sludge tank 10 through the distribution pipe 12. The motor 16 drives the stirring rod 19 to rotate and stir the activated sludge through the first gear 17 and the second gear 18, which accelerates the reaction between the microorganisms in the activated sludge and the sewage, and absorbs the organic matter in the sewage. The chemical pump 14 and the dosing pipe 15 transport the chemical solution inside the chemical tank 13 to the activated sludge tank 10 and the disinfection tank 20.
[0053] After a period of time, the control valve inside the second outlet pipe 21 is opened, and the sewage inside the activated sludge tank 10 flows to the MBR membrane treatment tank 22 through the second outlet pipe 21. After being treated by the MBR membrane module 23 inside the MBR membrane treatment tank 22, the large organic molecules of activated sludge are retained. Under the action of the first water pump 24, the water is transported to the disinfection tank 20 through the third outlet pipe 25. The water is mixed with the purification solution inside the disinfection tank 20 to disinfect the water. After a period of time, the valve at the bottom of the clean water delivery pipe 26 is opened, and the second water pump 27 is turned on. Under the action of the second water pump 27, the clean water is transported to the storage tank 28 through the clean water delivery pipe 26. The fourth outlet pipe 29 is connected to the external water-using equipment. When water is needed, the control valve inside the fourth outlet pipe 29 is opened, and then the water flows from the fourth outlet pipe 29 to the water-using equipment.
[0054] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-efficiency and energy-saving integrated MBR water treatment equipment, comprising a filter tank (1), an activated sludge tank (10), a disinfection tank (20), an MBR membrane treatment tank (22), and a storage tank (28), characterized in that: The filter box (1) is connected to a water inlet pipe (2) at the left end. A top cover (3) is installed at the top of the filter box (1). A waste collection rack (4) is fixed at the bottom of the top cover (3). A metal filter screen (5) is installed below the water inlet pipe (2). An installation plate (6) is installed below the water inlet pipe (2). A perforated clamping plate (7) is fixed at both the top and bottom of the right side of the installation plate (6). An oil-absorbing felt (8) is installed on the inner side of the clamping plate (7). A first water outlet pipe (9) is fixed at the bottom of the filter box (1). The filter box (1) is connected to the activated sludge box (10) through the first outlet pipe (9). The activated sludge box (10) is located below the filter box (1). An aerator (11) is installed on the left side of the activated sludge box (10). A distribution pipe (12) is connected to the right end of the aerator (11). A medicine tank (13) is located below the aerator (11). A medicine pump (14) is installed above the medicine tank (13). A dosing pipe (15) is fixed to the output end of the medicine pump (14). A second outlet pipe (21) is connected to the right end of the activated sludge box (10). A disinfection tank (20) is provided below the activated sludge tank (10). A linkage mechanism is installed above the disinfection tank (20). A clean water delivery pipe (26) is fixed at the rear end of the disinfection tank (20). A second water pump (27) is connected to the top pipe of the clean water delivery pipe (26). An MBR membrane treatment tank (22) is provided on the right side of the disinfection tank (20). An MBR membrane module (23) is installed inside the MBR membrane treatment tank (22). A first water pump (24) is provided below the MBR membrane treatment tank (22). A third water outlet pipe (25) is connected to the left end of the first water pump (24). The left end of the third water outlet pipe (25) is fixedly connected to the disinfection tank (20). A storage tank (28) is provided above the MBR membrane treatment tank (22). A fourth water outlet pipe (29) is connected to the bottom of the storage tank (28). A second water pump (27) is fixed on the rear side of the storage tank (28).
2. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The top cover (3) is connected to the filter box (1) by a slot connection, and the left and right sides of the metal filter screen (5) are fixedly connected to the left and right inner walls of the filter box (1) respectively.
3. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The metal filter (5) has a V-shaped cross section, and the front and rear sides of the metal filter (5) are in contact with the waste collection rack (4). The bottom of the waste collection rack (4) has a porous structure.
4. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The mounting plate (6) and clamping plate (7) are connected to the filter box (1) by a slot connection.
5. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The linkage mechanism includes a motor (16), a first gear (17), a second gear (18), and a stirring rod (19). The upper surface of the disinfection box (20) is fixed with a motor (16). The output end of the motor (16) is fixed with a first gear (17). The left end of the first gear (17) is meshed with a second gear (18). The stirring rod (19) is fixed inside the second gear (18).
6. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The left end of both the activated sludge tank (10) and the disinfection tank (20) is fixed with the end of the dosing tube (15).
7. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 1, characterized in that: The activated sludge tank (10) is connected to the MBR membrane treatment tank (22) through the second effluent pipe (21).
8. The high-efficiency and energy-saving integrated MBR water treatment equipment according to claim 5, characterized in that: The stirring rod (19) is connected to the activated sludge tank (10) and the disinfection tank (20) respectively via a rotating sealing ring.
Citation Information
Patent Citations
Integral type MBR ceramic membrane sewage treatment device
CN206814594U