Eccentricity detection assembly of prism group
By designing an eccentricity detection component and utilizing a combination of cross rays and a graduated glass plate, efficient eccentricity detection of the prism group is achieved, solving the problems of low detection efficiency and eye strain, and improving production efficiency.
Patent Information
- Application Number
- CN202423042759.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing prism assembly has low efficiency in decentering detection, and long-term light exposure causes eye fatigue.
An eccentricity detection component is designed, which includes a hollow cover, a support plate, a fixture table, a light source, a scale glass plate and a camera. The eccentricity of the prism group is detected by cross-rays, and the alignment of the light and the scale lines is captured by the camera to automatically determine whether the prism group is good or defective.
It improves detection efficiency, reduces the impact of light on technicians, and reduces the risk of eye strain.
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Figure CN223485136U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prism assembly detection technology, specifically to an eccentricity detection component for a prism assembly. Background Technology
[0002] The prism assembly includes a prism base, a roof prism, a light-blocking plate, a semi-pentagonal prism, and a retaining ring. The retaining ring and the prism base are each provided with screw holes, and the two are fixed together by mortise screws.
[0003] In the existing technology, after the prism assembly and glue application are completed, technicians are generally required to perform eccentricity testing. However, this testing method has the following drawbacks: low testing efficiency and long-term light exposure can easily cause eye fatigue. Utility Model Content
[0004] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide an eccentricity detection component for a prism assembly.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] An eccentricity detection component for a prism assembly includes:
[0007] The hollow cover has a first support plate inside, which can divide the inner cavity of the hollow cover into an upper cavity and a lower cavity.
[0008] The second support plate is located in the lower cavity and is rotatably equipped with a jig platform. The top of the jig platform is coaxially provided with a material trough for placing the prism assembly.
[0009] The light source is disposed within the lower cavity;
[0010] A support base is provided on the front side of the light source. A cross reticle and a right-angle prism are arranged sequentially along the direction of the light emitted from the light source. A first light-transmitting hole facing the right-angle prism is opened on the top of the support base. A second light-transmitting hole aligned with the first light-transmitting hole is opened coaxially on the fixture table. The top of the second light-transmitting hole penetrates the bottom wall of the material tank.
[0011] A graduated glass plate is disposed on the first support plate and has three parallel graduated lines.
[0012] A camera is located in the upper cavity, with its lens facing the graduated glass plate.
[0013] Preferred options also include:
[0014] A photoelectric sensor, mounted on the second support plate, is used to monitor whether a prism assembly is placed in the trough;
[0015] The information processor is electrically connected to the photoelectric actuator, and the light source is electrically connected to an external power source through the information processor.
[0016] Preferred options also include:
[0017] A stepper motor is located at the bottom of the second support plate;
[0018] A rotating hollow platform is mounted on the second support plate, with one end connected to the stepper motor and the other end coaxially connected to the fixture table.
[0019] Preferred options also include:
[0020] A miniature photoelectric switch is mounted on the second support plate and is electrically connected to the information processor.
[0021] The sensing element extends outward from the side of the fixture platform. When the fixture platform rotates, the sensing element can pass through the miniature photoelectric switch.
[0022] Preferred options also include:
[0023] A suspension bracket is mounted on the first support plate, and its top end is fixedly connected to the camera.
[0024] Preferably, the first support plate has a notch for mounting the scale glass plate, and the scale glass plate is fixedly connected to the notch by adhesive.
[0025] Preferred options also include:
[0026] A reflective lens, disposed in the lower cavity, is capable of reflecting light passing through the fixture stage onto the graduated glass plate.
[0027] Preferred options also include:
[0028] The mounting plate has a mounting surface for mounting the reflective lens and is movably connected to the cavity wall of the lower cavity.
[0029] The locking structure acts on the mounting plate and can restrict the mounting plate from flipping relative to the cavity wall of the lower cavity.
[0030] Preferably, the mounting plate is provided in two parts, and the reflective lens includes:
[0031] The first lens is inclinedly disposed in the lower cavity via one of its mounting plates;
[0032] The second lens is laid flat on the cavity wall of the lower cavity in the vertical direction;
[0033] The third lens is obliquely disposed in the lower cavity via another mounting plate, and the second lens faces the first and second lenses.
[0034] Preferred options also include:
[0035] Two rotating shafts, and the two mounting plates are respectively rotatably disposed in the lower cavity via the rotating shafts;
[0036] Two arc-shaped adjustment slots are provided on the side wall of the lower cavity. The locking structure includes a screw and a nut. The mounting plate has a through hole at the end away from the rotating shaft. The screw passes through the through hole and the arc-shaped adjustment slot in sequence and then engages with the nut through a thread.
[0037] The beneficial effects of this invention are as follows: During operation, the prism assembly to be tested is first placed in the material trough of the fixture table. When the light emitted by the light source passes through the cross reticle, a cross ray is generated. The cross ray is reflected by the right-angle prism to the bottom wall of the material trough. The reflected cross ray passes through the prism assembly to be tested and illuminates the scale glass plate. The camera takes a picture of the cross ray illuminating the scale glass plate. If the cross ray exceeds the range of the three parallel scale lines, the prism assembly is defective; otherwise, it is good. Compared with the prior art, using a camera to take a picture of the light and the three parallel scale lines to determine whether the prism assembly has an eccentric problem reduces the influence of light on the technician during the testing process and helps to improve production efficiency. Attached Figure Description
[0038] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model.
[0039] As shown in the figure:
[0040] 1-Hollow housing, 11-First support plate, 12-Upper cavity, 13-Lower cavity, 131-Arc-shaped adjustment groove, 14-Second support plate, 141-Jig table, 142-Material trough, 143-Photoelectric sensor, 144-Stepper motor, 145-Rotating hollow platform, 146-Miniature photoelectric switch, 147-Sensing sheet, 15-Suspension bracket, 151-Camera;
[0041] 2-Light source components;
[0042] 3-Support base, 31-Reticle, 32-Right angle prism;
[0043] 4-Reflecting lens, 41-First lens, 42-Second lens, 43-Third lens;
[0044] 5-Mounting plate.
[0045] Locking structure - (not shown in the figure) Detailed Implementation
[0046] The following is in conjunction with the appendix Figure 1The embodiments of this utility model are specifically illustrated. The accompanying drawings are for reference and illustration only and do not constitute a limitation on the scope of patent protection of this utility model.
[0047] Please see Figure 1 In this embodiment, an eccentricity detection component for a prism assembly includes:
[0048] The hollow cover 1 has a first support plate 11 inside, which can divide the inner cavity of the hollow cover 1 into an upper cavity 12 and a lower cavity 13.
[0049] The second support plate 14 is located in the lower cavity 13 and is rotatably provided with a jig table 141. The top of the jig table 141 is coaxially provided with a material trough 142 for placing the prism assembly.
[0050] The light source 2 is disposed inside the lower cavity 13;
[0051] A support base 3 is located on the front side of the light source 2. A cross reticle 31 and a right-angle prism 32 are arranged sequentially along the direction of the light emitted from the light source 2. The top of the support base 3 is provided with a first light-transmitting hole facing the right-angle prism 32. The fixture table 141 is coaxially provided with a second light-transmitting hole aligned with the first light-transmitting hole. The top of the second light-transmitting hole penetrates the bottom wall of the material tank 142.
[0052] A graduated glass plate is disposed on the first support plate 11 and has three parallel graduated lines.
[0053] Camera 151 is disposed in the upper cavity 12 and its lens faces the scale glass plate.
[0054] In this embodiment, during operation, the prism assembly to be tested is first placed in the material tank 142 of the fixture table 141. When the light emitted by the light source 2 passes through the cross reticle 31, a cross beam is generated. The cross beam is reflected by the right-angle prism 32 to the bottom wall of the material tank 142. The reflected cross beam passes through the prism assembly to be tested and illuminates the scale glass plate. The camera 151 takes a picture of the cross beam illuminating the scale glass plate. If the cross beam exceeds the range of the three parallel scale lines, the prism assembly is a defective product; otherwise, it is a good product.
[0055] Preferred options also include:
[0056] A photoelectric sensor 143 is disposed on the second support plate 14 and is used to monitor whether a prism assembly is placed in the material trough 142.
[0057] The information processor is electrically connected to the photoelectric actuator, and the light source 2 is electrically connected to an external power source through the information processor.
[0058] In this embodiment, the photoelectric sensor 143 is used to detect whether the prism assembly has been placed on the fixture table 141, and the information processor controls the start and stop of the light source 2 to achieve automated operation.
[0059] Preferred options also include:
[0060] A stepper motor 144 is located at the bottom of the second support plate 14;
[0061] A rotating hollow platform 145 is mounted on the second support plate 14, with one end connected to the stepper motor 144 and the other end coaxially connected to the fixture table 141.
[0062] In this embodiment, the rotating hollow platform 145 is used to allow the light rays to pass through in a cross shape, thus avoiding the situation where the fixture table 141 blocks the light during rotation.
[0063] Preferred options also include:
[0064] A miniature photoelectric switch 146 is disposed on the second support plate 14 and is electrically connected to the information processor.
[0065] The sensing element 147 extends outwardly to the side of the fixture platform 141. When the fixture platform 141 rotates, the sensing element 147 can pass through the miniature photoelectric switch 146.
[0066] Preferred options also include:
[0067] The suspension bracket 15 is mounted on the first support plate 11, and its top end is fixedly connected to the camera 151.
[0068] Preferably, the first support plate 11 has a notch for mounting the scale glass plate, and the scale glass plate is fixedly connected to the notch by adhesive.
[0069] Preferred options also include:
[0070] The reflective lens 4, located in the lower cavity 13, is capable of reflecting light passing through the fixture table 141 onto the scale glass plate.
[0071] Preferred options also include:
[0072] Mounting plate 44 has a mounting surface for mounting the reflective lens 4 and is movably connected to the cavity wall of the lower cavity 13;
[0073] A locking structure (not shown in the figure) acts on the mounting plate 44 and can restrict the mounting plate 44 from flipping relative to the cavity wall of the lower cavity 13.
[0074] Preferably, there are two mounting plates 44, and the reflective lens 4 includes:
[0075] The first lens 41 is obliquely disposed in the lower cavity 13 via a mounting plate 44 thereon;
[0076] The second lens 42 is laid flat on the cavity wall of the lower cavity 13 in the vertical direction;
[0077] The third lens 43 is obliquely disposed in the lower cavity 13 via another mounting plate 44, and the second lens 42 faces the first lens 41 and the second lens 42.
[0078] Preferred options also include:
[0079] Two rotating shafts, and two mounting plates 44 are respectively rotatably disposed in the lower cavity 13 via the rotating shafts;
[0080] Two arc-shaped adjustment grooves 131 are formed on the side wall of the lower cavity 13. The locking structure (not shown in the figure) includes a screw and a nut. The mounting plate 44 has a through hole at the end away from the rotating shaft. The screw passes through the through hole and the arc-shaped adjustment groove 131 in sequence and then engages with the nut threadedly.
[0081] In this embodiment, the above-mentioned technical solution is used to achieve fine adjustment of the tilt angle of the reflective lens 4, which helps to broaden the applicable scenarios of this application.
[0082] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of protection of the present utility model. Therefore, any equivalent changes made in accordance with the scope of the patent application of the present utility model shall still fall within the scope of the present utility model.
Claims
1. An eccentricity detection component for a prism assembly, characterized in that, include: The hollow cover has a first support plate inside, which can divide the inner cavity of the hollow cover into an upper cavity and a lower cavity. The second support plate is located in the lower cavity and is rotatably equipped with a jig platform. The top of the jig platform is coaxially provided with a material trough for placing the prism assembly. The light source is disposed within the lower cavity; A support base is provided on the front side of the light source. A cross reticle and a right-angle prism are arranged sequentially along the direction of the light emitted from the light source. A first light-transmitting hole facing the right-angle prism is opened on the top of the support base. A second light-transmitting hole aligned with the first light-transmitting hole is opened coaxially on the fixture table. The top of the second light-transmitting hole penetrates the bottom wall of the material tank. A graduated glass plate is disposed on the first support plate and has three parallel graduated lines. A camera is located in the upper cavity, with its lens facing the graduated glass plate.
2. The eccentricity detection component for a prism assembly according to claim 1, characterized in that, Also includes: A photoelectric sensor, mounted on the second support plate, is used to monitor whether a prism assembly is placed in the trough; An information processor is electrically connected to the photoelectric sensor, and the light source is electrically connected to an external power source through the information processor.
3. The eccentricity detection component for a prism assembly according to claim 2, characterized in that, Also includes: A stepper motor is located at the bottom of the second support plate; A rotating hollow platform is mounted on the second support plate, with one end connected to the stepper motor and the other end coaxially connected to the fixture table.
4. The eccentricity detection component for a prism assembly according to claim 3, characterized in that, Also includes: A miniature photoelectric switch is mounted on the second support plate and is electrically connected to the information processor. The sensing element extends outward from the side of the fixture platform. When the fixture platform rotates, the sensing element can pass through the miniature photoelectric switch.
5. The eccentricity detection component for a prism assembly according to claim 1, characterized in that, Also includes: A suspension bracket is mounted on the first support plate, and its top end is fixedly connected to the camera.
6. The eccentricity detection component for a prism assembly according to claim 1, characterized in that, The first support plate has a notch for mounting the scale glass plate, and the scale glass plate is fixedly connected to the notch by glue.
7. The eccentricity detection component for a prism assembly according to claim 1, characterized in that, Also includes: A reflective lens, disposed in the lower cavity, is capable of reflecting light passing through the fixture stage onto the graduated glass plate.
8. The eccentricity detection component for a prism assembly according to claim 7, characterized in that, Also includes: The mounting plate has a mounting surface for mounting the reflective lens and is movably connected to the cavity wall of the lower cavity. The locking structure acts on the mounting plate and can restrict the mounting plate from flipping relative to the cavity wall of the lower cavity.
9. The eccentricity detection component for a prism assembly according to claim 8, characterized in that, The mounting plate is provided in two parts, and the reflective lens includes: The first lens is inclinedly disposed in the lower cavity via one of its mounting plates; The second lens is laid flat on the cavity wall of the lower cavity in the vertical direction; The third lens is obliquely disposed in the lower cavity via another mounting plate, and the second lens faces the first and second lenses.
10. The eccentricity detection component for a prism assembly according to claim 9, characterized in that, Also includes: Two rotating shafts, and the two mounting plates are respectively rotatably disposed in the lower cavity via the rotating shafts; Two arc-shaped adjustment slots are provided on the side wall of the lower cavity. The locking structure includes a screw and a nut. The mounting plate has a through hole at the end away from the rotating shaft. The screw passes through the through hole and the arc-shaped adjustment slot in sequence and then engages with the nut through a thread.