Connector

By using conductive terminals with pin structures, positioning bosses, and barb designs in the connector, combined with glue fixation, the problems of complex connector structure and high cost are solved, and the miniaturization and low-cost production of the connector are achieved.

CN223487398UActive Publication Date: 2025-10-28DONGGUAN CHOGORI ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422947454.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing connectors have complex structures, are difficult to process, and are costly.

Method used

A connector is designed, which adopts conductive terminals with a pin structure, including a first conductive terminal and a second conductive terminal. By setting mounting holes and positioning steps on the connector rubber core, the terminals are fixed and sealed by positioning bosses and barbs, combined with glue fixation, which simplifies the processing process and reduces costs.

Benefits of technology

The miniaturization design of the connector is realized, which reduces the processing difficulty and cost, while improving the sealing and stability of the terminal and the rubber core, and making the function more comprehensive.

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Abstract

The utility model discloses a connector which comprises a connector rubber core and at least one first conductive terminal, the connector rubber core is provided with at least one first mounting hole, and the first mounting hole penetrates through the two ends, in the length direction of the connector, of the connector rubber core. The first conductive terminal is positioned in the first mounting hole; the first conductive terminal comprises a first plugging part and a second plugging part which are positioned at two opposite ends of the first conductive terminal; the first plugging part and the second plugging part are both pins, the first plugging part is used for being plugged with one external socket, and the second plugging part is used for being plugged with the other external socket. The connector provided by the utility model is simple in structure, easy to process and relatively low in cost.
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Description

Technical Field

[0001] This application relates to the field of electrical connector technology, and more particularly to a connector. Background Technology

[0002] Connectors are widely used in various fields, including automobiles, communications, computers, consumer electronics, industry, and transportation. Applicable vehicle types include new energy vehicles, electric bicycles, electric motorcycles, and electric scooters. Connector plugs and sockets, as key components, bridge communication between circuits, allowing current to flow and enabling the circuit to perform its intended function. However, existing connectors have complex structures, are difficult to manufacture, and are relatively expensive. Utility Model Content

[0003] The purpose of this application is to provide a connector.

[0004] This application provides a connector, which includes a connector core and at least one first conductive terminal. The connector core has at least one first mounting hole, which extends through both ends of the connector core along the length of the connector. The first conductive terminal is positioned in the first mounting hole and includes a first insertion portion and a second insertion portion located at opposite ends thereof. Both the first insertion portion and the second insertion portion are pins. The first insertion portion is used to insert into one of the external sockets, and the second insertion portion is used to insert into the other external socket.

[0005] The connector of this application can be used in electronic products, such as batteries. One end of the connector is inserted into the battery socket of the electronic product, and the other end of the connector is inserted into the power supply socket to achieve an electrical connection between the power supply and the battery of the electronic product, thereby enabling battery charging. In this application, the first and second insertion portions of the first conductive terminal are configured as pin structures, and the third and fourth insertion portions of the second conductive terminal are configured as pin structures. The pin structure is simple, easier to manufacture, and therefore lower in cost. At the same time, the smaller size of the pins is beneficial for the miniaturization design of the connector. Attached Figure Description

[0006] To more clearly illustrate the technical solution of this application, the accompanying drawings used in the embodiments will be briefly described below.

[0007] Figure 1 This is a three-dimensional structural diagram of the connector provided in the embodiment of this application.

[0008] Figure 2 yes Figure 1 The diagram shows a cross-sectional view of the connector core of the connector shown.

[0009] Figure 3 yes Figure 1The diagram shows a three-dimensional structural schematic of the first conductive terminal of the connector shown.

[0010] Figure 4 yes Figure 1 The diagram shows a three-dimensional structural schematic of the second conductive terminal of the connector shown.

[0011] Figure 5 yes Figure 1 The connector shown is a cross-sectional view.

[0012] Figure 6 This is a three-dimensional structural diagram of a connector provided in another embodiment of this application.

[0013] Figure 7 yes Figure 6 The connector shown is a cross-sectional view.

[0014] Explanation of reference numerals in the attached drawings: 1000 - Connector, 100 - Connector core, 110 - First mating sleeve, 120 - Connecting part, 130 - Second mating sleeve, 111 - First mating cavity, 132 - Second mating cavity, 121 - First mounting hole, 122 - Second mounting hole, 1211 - First positioning step, 1221 - Second positioning step, 1212 - First segment, 1213 - Second segment, 1222 - Third segment, 1223 - Fourth segment, 123 - Positioning plate, 1231 - Connecting hole, 2 00-First conductive terminal, 210-First positioning part, 220-First insertion part, 230-Second insertion part, 211-First positioning boss, 212-First barb, 213-First adhesive groove, 300-Second conductive terminal, 310-Second positioning part, 320-Third insertion part, 330-Fourth insertion part, 311-Second positioning boss, 312-Second barb, 313-Second adhesive groove, 400-Positioning adhesive, 500-Sealing gasket, 501-Through hole, 502-Through hole. Detailed Implementation

[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0016] It should be noted that, in this document, the reference to "embodiment" or "implementation" means that a specific feature, structure, or characteristic described in connection with an embodiment or implementation may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0017] The terms "first" and "second" appearing in this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified. It should be noted that, unless otherwise explicitly stated and limited, the terms "installed," "connected," "linked," and "set on" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0018] Please refer to Figure 1 The connector 1000 provided in the first embodiment of this application is used in the battery of an electronic product. The connector 1000 includes a connector core 100, at least one first conductive terminal 200, and at least one second conductive terminal 300. Both the first conductive terminal 200 and the second conductive terminal 300 are disposed on the connector core 100. Along the X-axis direction, one end of the first conductive terminal 200 and one end of the second conductive terminal 300 are used to connect to a socket on the power supply side, and the other end of the first conductive terminal 200 and the other end of the second conductive terminal 300 are used to connect to a socket on the battery of the electronic product, thereby realizing an electrical connection between the battery and the power supply side, and thus enabling battery charging. It can be understood that the length direction of the connector 1000 is the X-axis direction.

[0019] The connector 1000 of this embodiment can be widely used in various fields such as automobiles, communications, computers, consumer electronics, industry, and transportation. For example, it can be used as a key component in batteries of new energy vehicles, electric bicycles, electric motorcycles, electric scooters, and power tools. Its applications are very wide and are not limited to this example.

[0020] The first conductive terminal 200 can be a power terminal or a signal terminal. In this embodiment, the first conductive terminal 200 is a power terminal, and there are two first conductive terminals 200, one of which is a positive terminal and the other is a negative terminal. In other embodiments, the number of first conductive terminals 200 can be one, three or more.

[0021] The second conductive terminal 300 can be a power terminal or a signal terminal. In this embodiment, the second conductive terminal 300 is a signal terminal, and the number of the second conductive terminals 300 is six. In other embodiments, the number of the second conductive terminals 300 can be one, two, three, four, five, seven, or more.

[0022] In other embodiments, the second conductive terminal 300 may be omitted. The first conductive terminal 200 serves as a power supply terminal and performs electrical transmission. Alternatively, the first conductive terminal 200 serves as a signal terminal and performs signal transmission.

[0023] In some embodiments, please refer to Figure 2 The connector core 100 includes a first mating cylinder 110, a connecting portion 120, and a second mating cylinder 130, which are sequentially fixedly connected along the X-axis. Both the first mating cylinder 110 and the second mating cylinder 130 are cylindrical bodies. The first mating cylinder 110 has a first mating cavity 111, and the second mating cylinder 130 has a second mating cavity 132. Along the X-axis, the first mating cavity 111 and the second mating cavity 132 are opposite to each other.

[0024] The connecting portion 120 is provided with at least one first mounting hole 121, at least one second mounting hole 122, a first positioning step 1211, and a second positioning step 1221. One end of the first mounting hole 121 along the X-axis penetrates the end face of the connecting portion 120 toward the first mating cylinder 110, and the other end of the first mounting hole 121 along the X-axis penetrates the end face of the connecting portion 120 toward the second mating cylinder 130. Along the X-axis, the first mating cavity 111, the first mounting hole 121, and the second mating cavity 132 are arranged sequentially and communicate with each other. In this embodiment, there are two first mounting holes 121. In other embodiments, the number of first mounting holes 121 can be one, three, or more. Preferably, the first mounting hole 121 includes a first segment 1212 and a second segment 1213 arranged sequentially and communicate with each other along the X-axis. The diameter of the second segment 1213 is larger than the diameter of the first segment 1212 to form a first positioning step 1211. The first positioning step 1211 is located on the inner circumferential surface of the first mounting hole 121.

[0025] One end of the second mounting hole 122 along the X-axis passes through the end face of the connecting portion 120 toward the first mating cylinder 110, and the other end of the second mounting hole 122 along the X-axis passes through the connecting portion 120 toward the end face of the second mating cylinder 130. Along the X-axis, the first mating cavity 111, the second mounting hole 122, and the second mating cavity 132 are arranged sequentially and communicate with each other. In this embodiment, the number of second mounting holes 122 is six. In other embodiments, the number of second mounting holes 122 can be one, two, three, four, five, seven, or more. Preferably, the second mounting hole 122 includes a third segment 1222 and a fourth segment 1223 arranged sequentially and communicate with each other along the X-axis. The diameter of the fourth segment 1223 is larger than the diameter of the third segment 1222 to form a second positioning step 1221, which is located on the inner circumferential surface of the second mounting hole 122.

[0026] In some embodiments, please refer to Figure 3 The first conductive terminal 200 includes a first positioning portion 210, a first insertion portion 220 located at opposite ends thereof, and a second insertion portion 230. Along the X-axis direction, the first insertion portion 220, the first positioning portion 210, and the second insertion portion 230 are sequentially fixedly connected. Both the first insertion portion 220 and the second insertion portion 230 are pins.

[0027] Optionally, the outer peripheral surface of the first positioning part 210 is provided with a first positioning boss 211 and a first barb 212. The first positioning boss 211 is annular and surrounds the circumference of the first positioning part 210. The first barb 212 is annular and surrounds at least one circumference of the first positioning part 210. The first barb 212 is inclined relative to the X-axis direction, and the diameter of the outer peripheral surface of the first barb 212 gradually increases along the positive X-axis direction.

[0028] The outer peripheral surface of the second insertion portion 230 is provided with at least one first adhesive groove 213. The first adhesive groove 213 is an annular groove that surrounds the circumference of the second insertion portion 230. In this embodiment, there is one first adhesive groove 213. In other embodiments, there may be two or more first adhesive grooves 213.

[0029] In some embodiments, please refer to Figure 4 The second conductive terminal 300 includes a second positioning portion 310, a third insertion portion 320 located at its opposite ends, and a fourth insertion portion 330. Along the X-axis direction, the third insertion portion 320, the second positioning portion 310, and the fourth insertion portion 330 are sequentially fixedly connected. Both the third insertion portion 320 and the fourth insertion portion 330 are pins.

[0030] Optionally, the outer peripheral surface of the second positioning part 310 is provided with a second positioning boss 311 and a second barb 312. The second positioning boss 311 is annular and surrounds the second positioning part 310 in a circumferential direction. The second barb 312 is annular and surrounds the second positioning part 310 in at least a circumferential direction. The second barb 312 is inclined relative to the X-axis direction, and the diameter of the outer peripheral surface of the second barb 312 gradually increases along the positive X-axis direction.

[0031] The outer peripheral surface of the fourth plug-in portion 330 is provided with at least one second adhesive groove 313. The second adhesive groove 313 is an annular groove and surrounds the fourth plug-in portion 330 in a circumferential direction.

[0032] In this embodiment, please refer to Figure 5 The first conductive terminal 200 is positioned in the first mounting hole 121. Specifically, the first conductive terminal 200 is sequentially inserted into the second mating cavity 132, the first mounting hole 121, and the first mating cavity 111. The first insertion part 220 is positioned in the first mating cavity 111, the first positioning part 210 is positioned in the first mounting hole 121, and the second insertion part 230 is positioned in the second mating cavity 132.

[0033] In this design, the first positioning boss 211 is positioned on the first positioning step 1211, the outer peripheral surface of the first barb 212 sealably abuts against the inner peripheral surface of the first mounting hole 121, and the first adhesive groove 213 is positioned within the second mating cavity 132, communicating with the second mating cavity 132. By positioning the first positioning boss 211 on the first positioning step 1211 and sealingly abutting the inner peripheral surface of the first mounting hole 121 with the first barb 212, the first conductive terminal 200 can be more firmly fixed to the connector core 100, and the sealing performance between the first conductive terminal 200 and the connector core 100 is improved. In other embodiments, the first positioning boss 211, the first positioning step 1211, and the first barb 212 can all be omitted.

[0034] The second conductive terminal 300 is positioned in the second mounting hole 122. Specifically, the second conductive terminal 300 is sequentially disposed in the second mating cavity 132, the second mounting hole 122, and the first mating cavity 111. The third insertion part 320 is positioned in the first mating cavity 111, the second positioning part 310 is positioned in the second mounting hole 122, and the fourth insertion part 330 is positioned in the second mating cavity 132.

[0035] In this design, the second positioning boss 311 is positioned on the second positioning step 1221, the outer peripheral surface of the second barb 312 sealably abuts against the inner peripheral surface of the second mounting hole 122, and the second adhesive groove 313 is positioned on the second mating cavity 132, communicating with the second mating cavity 132. By positioning the second positioning boss 311 on the second positioning step 1221 and sealingly abutting the inner peripheral surface of the second mounting hole 122 with the second barb 312, the second conductive terminal 300 can be more firmly fixed to the connector core 100, and the sealing performance between the second conductive terminal 300 and the connector core 100 is improved. In other embodiments, the second positioning boss 311, the second positioning step 1221, and the second barb 312 can all be omitted.

[0036] The following describes the assembly method of connector 1000: First, insert the first plug portion 220 of the first conductive terminal 200 into the first mounting hole 121, and push the first conductive terminal 200 until the first positioning boss 211 abuts against the first positioning step 1211; Second, insert the third plug portion 320 of the second conductive terminal 300 into the second mounting hole 122, and push the second conductive terminal 300 until the second positioning boss 311 abuts against the second positioning step 1221; Third, inject glue into the second mating cavity 132.

[0037] After the adhesive solidifies, it forms a positioning adhesive 400, which allows the first conductive terminal 200 and the second conductive terminal 300 to be more securely installed on the connector core 100. Additionally, when the adhesive enters the second mating cavity 132, it also fills the first adhesive groove 213 of the first conductive terminal 200 and the second adhesive groove 313 of the second conductive terminal 300. The solidified positioning adhesive 400, after entering the first and second adhesive grooves 213, provides a limiting effect on the first conductive terminal 200 and the second conductive terminal 300, further securing them to the connector core 100. It can be understood that the positioning adhesive 400, disposed within the second mating cavity 132, is sealed to the second insertion portion 230 and the fourth insertion portion 330, thereby sealingly fixing the first conductive terminal 200 and the second conductive terminal 300 to the connector core 100. In other embodiments, the positioning colloid 400, the first colloid reservoir 213, and the second colloid reservoir 313 can all be omitted.

[0038] In this embodiment, the first plug-in portion 220 and the third plug-in portion 320 are used to plug into one of the external sockets, and the second plug-in portion 230 and the fourth plug-in portion 330 are used to plug into another external socket. The connector 1000 in this embodiment is used on the battery of an electronic product. The second plug-in portion 230 and the fourth plug-in portion 330 are plugged into the battery socket of the electronic product, and the first plug-in portion 220 and the third plug-in portion 320 are plugged into the power socket to achieve electrical connection, thereby enabling battery charging.

[0039] Specifically, when the first connector 220 and the third connector 320 are connected to the power supply socket, the power supply socket extends into the first mating cavity 111 of the first mating cylinder 110 and engages with the first connector 220 and the third connector 320. When the second connector 230 and the fourth connector 330 are connected to the battery socket, the battery socket extends into the second mating cavity 132 of the second mating cylinder 130 and engages with the second connector 230 and the fourth connector 330. By providing the first mating cavity 111 and the second mating cavity 132, it is convenient for the first connector 220 and the third connector 320 to engage with the power supply socket, and also convenient for the second connector 230 and the fourth connector 330 to engage with the battery socket.

[0040] In this embodiment, the first insertion portion 220 and the second insertion portion 230 of the first conductive terminal 200 are configured as pin structures, and the third insertion portion 320 and the fourth insertion portion 330 of the second conductive terminal 300 are configured as pin structures. The pin structure is simple, easier to process, and thus lower in cost. At the same time, the smaller size of the pins is beneficial for the miniaturization design of the connector 1000.

[0041] By setting a second conductive terminal 300 for signal transmission, the connector 1000 can transmit signals in addition to electrical signals, making the connector 1000 more versatile.

[0042] In some embodiments, please refer to Figure 6 and Figure 7The connector 1000 also includes a sealing gasket 500, with a through hole 501 in the center. A positioning plate 123 is provided on the outer peripheral surface of the connecting portion 120, located at the end of the connecting portion 120 near the first mating sleeve 110. The second mating sleeve 130 is inserted into the through hole 501, and the sealing gasket 500 is attached to the surface of the positioning plate 123 facing the second mating sleeve 130. Specifically, the shape of the sealing gasket 500 is the same as that of the positioning plate 123. In this embodiment, the positioning plate 123 is a rectangular plate, with connecting holes 1231 at each of its four corners. The sealing gasket 500 is also a rectangular plate, with through holes 502 at each of its four corners. When the sealing gasket 500 is fitted onto the second mating sleeve 130, the four through holes 502 are respectively aligned with the four connecting holes 1231.

[0043] When using connector 1000, connector 1000 is installed in the housing of electronic device. The second mating sleeve 130 of connector 1000 extends into the housing. Sealing gasket 500 is clamped between the housing and positioning plate 123. Four locking fasteners pass through the four connecting holes 1231 and four through holes 502 of positioning plate 123 and are then locked to the housing. Sealing gasket 500 can seal the gap between positioning plate 123 and housing.

[0044] The embodiments of this application have been described in detail above. Specific examples have been used in this article to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application.

Claims

1. A connector, characterized in that, The connector includes: A connector core, wherein the connector core is provided with at least one first mounting hole, the first mounting hole extending through both ends of the connector core along the length direction of the connector; and At least one first conductive terminal is positioned in the first mounting hole. The first conductive terminal includes a first insertion portion and a second insertion portion located at opposite ends thereof. Both the first insertion portion and the second insertion portion are pins. The first insertion portion is used to insert into one of the external sockets, and the second insertion portion is used to insert into another external socket.

2. The connector according to claim 1, characterized in that, The connector core has a first positioning step on the inner circumferential surface of the first mounting hole; the first conductive terminal includes a first positioning part connected between the first insertion part and the second insertion part, and the outer circumferential surface of the first positioning part has a first positioning boss, which is positioned on the first positioning step.

3. The connector according to claim 1, characterized in that, The first conductive terminal includes a first positioning portion connected between the first insertion portion and the second insertion portion. The outer peripheral surface of the first positioning portion is provided with a first barb, and the first barb surrounds the first positioning portion in the circumferential direction by at least one ring. The outer peripheral surface of the first barb abuts against the inner peripheral surface of the first mounting hole.

4. The connector according to claim 1, characterized in that, The outer peripheral surface of the second plug portion is provided with at least one first adhesive groove, and the first adhesive groove surrounds the second plug portion in a circumferential manner.

5. The connector according to any one of claims 1 to 4, characterized in that, The connector further includes at least one second conductive terminal, the second conductive terminal including a third insertion portion and a fourth insertion portion located at opposite ends thereof, the third insertion portion and the fourth insertion portion being pins; The connector core is further provided with at least one second mounting hole, the second mounting hole passing through both ends of the connector core along the length direction of the connector; the second conductive terminal is positioned in the second mounting hole, the third plug-in part is used to plug into one of the external sockets, and the fourth plug-in part is used to plug into the other external socket.

6. The connector according to claim 5, characterized in that, The connector core has a second positioning step on the inner circumferential surface of the second mounting hole; the second conductive terminal includes a second positioning part connected between the third insertion part and the fourth insertion part, and the outer circumferential surface of the second positioning part has a second positioning boss, which is positioned on the second positioning step.

7. The connector according to claim 5, characterized in that, The second conductive terminal includes a second positioning part connected between the third insertion part and the fourth insertion part. The outer peripheral surface of the second positioning part is provided with a second barb, and the second barb surrounds the second positioning part in the circumferential direction by at least one ring. The outer peripheral surface of the second barb abuts against the inner peripheral surface of the second mounting hole.

8. The connector according to claim 5, characterized in that, The outer peripheral surface of the fourth connector is provided with at least one second adhesive groove, and the second adhesive groove surrounds the fourth connector in a circumferential direction.

9. The connector according to claim 1, characterized in that, The connector core includes a first mating sleeve and a second mating sleeve located at opposite ends. The first mating sleeve has a first mating cavity, and the second mating sleeve has a second mating cavity. The first mounting hole communicates with the first mating cavity and the second mating cavity. The first insertion part is located in the first mating cavity, and the second insertion part is located in the second mating cavity.

10. The connector according to claim 9, characterized in that, It also includes a positioning adhesive, which is disposed in the second mating cavity and is sealed to the second insertion part.