Numerical control cutting machine with sponge cutting vibration cutter
By designing a CNC cutting machine with a vibrating blade for sponge cutting, the automated separation and collection of finished sponge products were achieved, solving the problems of increased costs and low efficiency caused by manual processing, and improving production efficiency.
Patent Information
- Application Number
- CN202422421718.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-09
AI Technical Summary
After the sponge is cut, the product remains inside the sponge and needs to be manually removed, which increases labor costs and is inefficient.
A CNC sponge cutting machine with a vibrating blade was designed, including a cutting table, a moving head, a cutting push component, a support connection component, a discharge component, and a collection box. The moving head drives the cutting push component to cut and separate the sponge component, and the support connection component and the discharge component automatically drop the cut sponge product into the collection box, realizing automated processing.
No manual processing is required, saving labor costs and improving work efficiency.
Smart Images
Figure CN223493401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge cutting, and in particular to a sponge cutting vibrating knife CNC cutting machine. Background Technology
[0002] Vibrating knife cutting machines utilize the high-frequency up-and-down vibration of blades for cutting. The cutting head equipped with a vibrating blade can perform high-speed, high-precision vertical processing within the machine's surface area by moving the motion axis back and forth and left and right.
[0003] After the sponge is cut, due to the sponge's certain fluffiness, tension will be generated between the sponge product and the sponge body. Therefore, the cut sponge will remain inside the sponge body. During mass production in the factory, the product needs to be manually removed from the sponge body, which increases labor and labor costs and reduces work efficiency.
[0004] Therefore, it is necessary to provide a CNC cutting machine with a sponge cutting vibrating blade to solve the above-mentioned technical problems. Utility Model Content
[0005] This utility model provides a CNC cutting machine with a vibrating knife for cutting sponges, which solves the problems of high cost and low work efficiency of manually removing sponge products.
[0006] To solve the above-mentioned technical problems, the present invention provides a sponge cutting vibration knife CNC cutting machine, comprising: a cutting table, a movable cutting head movably mounted on the top of the cutting table, and a cutting push assembly movably connected to the outer surface of the movable cutting head;
[0007] A support connection assembly is disposed on the top of the cutting table;
[0008] A sponge assembly is disposed on top of the support connection assembly;
[0009] An emission assembly is disposed inside the cutting table;
[0010] A collection box, which is movably connected to the bottom of the cutting table.
[0011] Preferably, the cutting push assembly includes a cutter, which is movably connected to the outer surface of the moving head, and an electric telescopic rod is fixedly installed on the outer surface of the cutter.
[0012] Preferably, the support connection assembly includes a support plate, which is movably mounted on the surface of the top of the cutting table, and the surface of the support plate has a drop opening.
[0013] Preferably, the sponge assembly includes a sponge board, which is movably connected to the top of the support plate, and a finished sponge is movably connected inside the sponge board.
[0014] Preferably, the discharge assembly includes a discharge trough, which is formed inside the cutting table, and an outlet is fixedly connected to the bottom of the discharge trough.
[0015] Preferably, the surface of the support plate is provided with a limiting component, the limiting component including a threaded rod, which is movably installed inside the left and right ends of the support plate.
[0016] Preferably, a limiting plate is threadedly connected to the outer surface of the threaded rod, the limiting plate is movably connected to the left and right ends of the sponge plate, and a bevel gear set is fixedly connected to one end of the threaded rod.
[0017] Compared with related technologies, the sponge cutting vibration knife CNC cutting machine provided by this utility model has the following beneficial effects:
[0018] This utility model provides a CNC cutting machine with a vibrating blade for cutting sponges. By moving the machine head, the cutting push component can be driven to cut the sponge component. At the same time, the cutting push component can push downward to separate the sponge component. The separated sponge component falls into the collection box through the support connecting component and along the surface of the discharge component for centralized processing. This process does not require manual processing, saving labor costs and improving work efficiency. Attached Figure Description
[0019] Figure 1 A schematic diagram of the structure of the first embodiment of the CNC sponge cutting vibrating knife cutting machine provided by this utility model;
[0020] Figure 2 A schematic diagram of the second embodiment of the CNC sponge cutting vibrating knife cutting machine provided by this utility model;
[0021] Figure 3 for Figure 2 The enlarged schematic diagram of part A is shown.
[0022] Numbered in the diagram: 1. Cutting table
[0023] 2. Move the machine head.
[0024] 3. Cutting push assembly; 31. Cutter; 32. Electric telescopic rod.
[0025] 4. Support connection components; 41. Support plate; 42. Drop-out opening.
[0026] 5. Sponge components; 51. Sponge board; 52. Finished sponge products.
[0027] 6. Discharge assembly; 61. Discharge tank; 62. Outlet.
[0028] 7. Collection box
[0029] 8. Limiting assembly; 81. Threaded rod; 82. Limiting plate; 83. Bevel gear set. Detailed Implementation
[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0031] First Embodiment
[0032] Please refer to the following: Figure 1 ,in, Figure 1 This is a schematic diagram of the first embodiment of the CNC sponge cutting vibrating knife provided by this utility model. The CNC sponge cutting vibrating knife includes: a cutting table 1, a movable cutting head 2 movably mounted on the top of the cutting table 1, and a cutting push assembly 3 movably connected to the outer surface of the movable cutting head 2;
[0033] Support connection component 4 is disposed on the top of the cutting table 1;
[0034] Sponge component 5, which is disposed on top of the support connection component 4;
[0035] Discharge assembly 6, wherein the discharge assembly 6 is disposed inside the cutting table 1;
[0036] Collection box 7 is movably connected to the bottom of the cutting table 1.
[0037] The function of the moving head 2 is to drive the cutting and pushing component 3 to move back and forth. The function of the cutting and pushing component 3 is to cut the sponge component 5 while pushing the sponge component 5 to separate it. The function of the supporting and connecting component 4 is to support and communicate with the inside of the discharge component 6 to facilitate the falling of the sponge component 5. The function of the discharge component 6 is to facilitate the falling of the sponge component 5 into the inside of the collection box 7. The function of the collection box 7 is to centrally process the sponge component 5.
[0038] The cutting push assembly 3 includes a cutter 31, which is movably connected to the outer surface of the moving head 2, and an electric telescopic rod 32 is fixedly installed on the outer surface of the cutter 31.
[0039] The surface of the moving head 2 is provided with a slide rail, and the outer surface of the cutter 31 is fixedly connected with a slider. The slider is movably connected to the slide rail, so that the cutter 31 can be moved left and right on the surface of the moving head 2. The cutter 31 is a vibrating cutter head. The sponge assembly 5 is squeezed by the vibrating cutter head, which produces elastic deformation and plastic deformation, so that the sponge board 51 is separated from the finished sponge 52. A laser head is fixedly installed on the outer surface of the cutter 31, which can accurately position the cutter. The whole process is digitally controlled. The top of the laser head can move the cutter 31 and the electric telescopic rod 32 to a suitable position and start the cutting and separation work.
[0040] The support connection assembly 4 includes a support plate 41, which is movably mounted on the surface of the top of the cutting table 1, and the surface of the support plate 41 has a drop hole 42.
[0041] The top of the cutting table 1 has an opening, and a support plate 41 is movably installed inside the opening. Different support plates 41 can be replaced according to the type of product being processed. The surface of the support plate 41 has multiple drop holes 42.
[0042] The sponge assembly 5 includes a sponge board 51, which is movably connected to the top of the support plate 41, and a finished sponge 52 is movably connected inside the sponge board 51.
[0043] The finished sponge 52 is obtained by cutting the sponge board 51 with the cutter 31. The size of the drop opening 42 is slightly larger than that of the finished sponge 52. The laser head can be positioned on the corresponding drop opening 42 for cutting. The cut finished sponge 52 is then pushed out of the interior of the sponge board 51 by the electric telescopic rod 32 and falls into the interior of the discharge assembly 6.
[0044] The discharge assembly 6 includes a discharge trough 61, which is formed inside the cutting table 1, and an outlet 62 is fixedly connected to the bottom of the discharge trough 61.
[0045] The bottom of the discharge trough 61 is cone-shaped, and the outlet 62 is fixedly connected to the center of the bottom of the discharge trough 61. The collection box 7 is located directly below the outlet 62. The sponge product 52 that falls into the discharge trough 61 falls through the outlet 62 along the bottom surface of the discharge trough 61 into the collection box 7. The bottom of the collection box 7 is equipped with casters, which can push the collection box 7 to a suitable position to process the sponge product 52 inside.
[0046] The working principle of the CNC sponge cutting vibrating knife provided by this utility model is as follows:
[0047] The moving head 2 moves back and forth on the top of the cutting table 1 and moves left and right on the surface of the moving head 2 in conjunction with the cutter 31 to cut the sponge board 51. After a sponge product 52 is cut, the electric telescopic rod 32 is moved to the top of the sponge product 52 by laser positioning and pushes the sponge product 52 downward. The sponge product 52 is separated from the inside of the sponge board 51 and falls into the inside of the discharge trough 61 through the drop outlet 42. The sponge product 52 falls into the inside of the collection box 7 through the outlet 62 along the surface of the discharge trough 61.
[0048] Compared with related technologies, the sponge cutting vibration knife CNC cutting machine provided by this utility model has the following beneficial effects:
[0049] This utility model provides a CNC cutting machine with a vibrating blade for cutting sponges. By moving the machine head 2, the cutting push component 3 can be driven to cut the sponge component 5. At the same time, the cutting push component 3 can push downward to separate the sponge component 5. The separated sponge component 5 falls into the collection box 7 through the support connection component 4 and along the surface of the discharge component 6 for centralized processing. This process does not require manual processing, saving labor costs and improving work efficiency.
[0050] Second Embodiment
[0051] Please refer to the following: Figure 2 and Figure 3 Based on the CNC sponge cutting machine with vibrating blade provided in the first embodiment of this application, the second embodiment of this application proposes another CNC sponge cutting machine with vibrating blade. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0052] Specifically, the sponge cutting vibration knife CNC cutting machine provided in the second embodiment of this application is different in that the surface of the support plate 41 of the sponge cutting vibration knife CNC cutting machine is provided with a limit component 8, the limit component 8 includes a threaded rod 81, the threaded rod 81 is movably installed inside the left and right ends of the support plate 41.
[0053] There are two limiting components 8, which are respectively set at the left and right ends of the support plate 41. The left and right ends of the support plate 41 are both provided with grooves. The two threaded rods 81 are rotatably installed in the two grooves. The limiting plate 82 is composed of a plate fixedly connected to the top of a threaded block. The threaded blocks in the two limiting plates 82 are respectively threaded onto the outer surface of the two threaded rods 81.
[0054] The outer surface of the threaded rod 81 is threadedly connected to a limiting plate 82, which is movably connected to the left and right ends of the sponge plate 51. One end of the threaded rod 81 is fixedly connected to a bevel gear set 83.
[0055] The bevel gear set 83 is composed of two bevel gears meshing together. One gear in the two bevel gear sets 83 is fixedly connected to one end of the two threaded rods 81 near the outer surface of the support plate 41, and the other gear is meshed with the top of the gear. A rod is fixedly connected to the top of the gear. Rotating the rod can drive the two gears to mesh and rotate, thereby realizing the rotation of the sponge plate 51.
[0056] The working principle of the CNC sponge cutting vibrating knife provided by this utility model is as follows:
[0057] Place the sponge board 51 on top of the support plate 41, then rotate the bevel gear set 83 to drive the threaded rod 81 to rotate, and the limiting plate 82 slides left and right on the top of the support plate 41 until the two limiting plates 82 clamp and limit the two ends of the sponge board 51.
[0058] Compared with related technologies, the sponge cutting vibration knife CNC cutting machine provided by this utility model has the following beneficial effects:
[0059] This utility model provides a CNC cutting machine with a vibrating knife for cutting sponge. By rotating the threaded rod 81, the limiting plate 82 can be moved left and right, thereby limiting and fixing the sponge plate 51 and preventing the sponge plate 51 from shaking during the cutting process and affecting the cutting quality.
[0060] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A CNC cutting machine with a vibrating blade for cutting sponge, characterized in that, include: A cutting table, wherein a movable cutting head is movably mounted on the top of the cutting table, and a cutting push assembly is movably connected to the outer surface of the movable cutting head; A support connection assembly is disposed on the top of the cutting table; A sponge assembly is disposed on top of the support connection assembly; An emission assembly is disposed inside the cutting table; A collection box, which is movably connected to the bottom of the cutting table.
2. The CNC sponge cutting machine with vibrating blade according to claim 1, characterized in that, The cutting push assembly includes a cutter, which is movably connected to the outer surface of the moving head, and an electric telescopic rod is fixedly installed on the outer surface of the cutter.
3. The CNC sponge cutting machine with vibrating blade according to claim 1, characterized in that, The support connection assembly includes a support plate, which is movably mounted on the surface of the top of the cutting table, and the surface of the support plate has a drop opening.
4. The CNC cutting machine for sponge cutting with vibrating blade according to claim 3, characterized in that, The sponge assembly includes a sponge board, which is movably connected to the top of the support plate, and a finished sponge is movably connected inside the sponge board.
5. The CNC sponge cutting machine with vibrating blade according to claim 1, characterized in that, The discharge assembly includes a discharge trough, which is formed inside the cutting table, and an outlet is fixedly connected to the bottom of the discharge trough.
6. The CNC sponge cutting machine with vibrating blade according to claim 4, characterized in that, The surface of the support plate is provided with a limiting component, which includes a threaded rod that is movably installed inside the left and right ends of the support plate.
7. The CNC sponge cutting machine with vibrating blade according to claim 6, characterized in that, The outer surface of the threaded rod is threadedly connected to a limiting plate, which is movably connected to the left and right ends of the sponge plate. One end of the threaded rod is fixedly connected to a bevel gear set.