Sleeper mold overturning demolding machine

Abstract

The utility model discloses a turnover demoulding machine for a sleeper mould. The turnover demoulding machine comprises a beam frame assembly, a cart assembly, a trolley assembly, a lifting frame assembly, a turnover mechanism assembly, a demoulding mechanism assembly and a demoulding frame assembly, the large vehicle assembly is arranged above the beam frame assembly, the small vehicle assembly is arranged above the large vehicle assembly, the lifting frame assembly is arranged at the upper end of the small vehicle assembly, the turnover mechanism assembly is arranged below the lifting frame assembly, the demolding mechanism assembly is arranged at the upper end of the lifting frame assembly, and the demolding frame assembly is located below the beam frame assembly. Compared with the prior art, the sleeper mold turnover device has the advantages that turnover of a sleeper mold and demolding of a sleeper product are facilitated, and the sleeper mold turnover device has the advantages of being high in automation degree, high in speed and capable of reducing the breakage rate of the product.

Description

Technical Field

[0001] This utility model relates to the field of high-speed railway sleeper production technology, specifically a sleeper mold flipping and demolding machine. Background Technology

[0002] With the development of high-speed railway technology, various new types of ballastless tracks, which replace ballast track beds with concrete or asphalt mixtures, aim to improve track stability and smoothness, and significantly reduce maintenance workload. Ballastless tracks have been widely laid and applied on newly built high-speed railway trunk lines, achieving excellent technical and economic results.

[0003] Currently, the most commonly used type of precast concrete sleeper is the double-block concrete sleeper in the construction of ballastless high-speed railways. During the production of these sleepers, the molds after pouring the concrete need to be placed in a curing kiln for steam curing. After curing, the molds are rotated 180 degrees and placed on a demolding table. The double-block concrete sleeper is then removed by vibration. During this vibration demolding process, it often happens that one end of the sleeper has already been removed from the mold while the other end remains inside. This can lead to damage or breakage of the sleeper, resulting in defective products and a lower product qualification rate.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a sleeper mold flipping and demolding machine to facilitate the flipping of sleeper molds and the demolding of sleeper products.

[0006] To solve the above problems, the technical solution of this utility model is: a sleeper mold flipping and demolding machine, including a beam frame assembly, a trolley assembly, a trolley assembly, a lifting frame assembly, a flipping mechanism assembly, a demolding mechanism assembly, and a demolding frame assembly;

[0007] The trolley assembly is located above the beam frame assembly, the trolley assembly is located above the trolley assembly, the lifting frame assembly is located at the upper end of the trolley assembly, the tilting mechanism assembly is located below the lifting frame assembly, the demolding mechanism assembly is located at the upper end of the lifting frame assembly, and the demolding frame assembly is located below the beam frame assembly.

[0008] Furthermore, the beam assembly includes a column, a crossbeam at the upper end of the column, a steel rail welded to the upper surface of the crossbeam, a connecting beam between two crossbeams, and an inclined support leg on the side of the column.

[0009] Furthermore, the trolley assembly includes a trolley traveling beam, one end of which is equipped with a trolley traveling motor. A connecting beam 2 is provided between the two trolley traveling beams, and a steel rail 2 is welded onto the connecting beam 2. One of the connecting beam 2 has a trolley positioning component on its side, and the other connecting beam 2 has a drag chain groove on its side.

[0010] Furthermore, the trolley assembly includes a trolley traveling beam, a trolley frame between two trolley traveling beams, a trolley traveling motor on one side of the trolley frame, a drive shaft at the output end of the trolley traveling motor, a drive wheel installed inside the trolley traveling beam at the other end of the drive shaft, a lifting motor on the other side of the trolley frame, a drive sprocket at the output end of the lifting motor, two drive sprockets rotatably connected inside the trolley frame, drive chains meshing on the surfaces of the two drive sprockets, a trolley induction switch frame on the side of one of the trolley traveling beams, an induction switch above the trolley induction switch frame, a drag chain frame on the side of the other trolley traveling beam, and a guide sleeve at the upper end of the trolley frame.

[0011] Furthermore, the lifting frame assembly includes a lifting frame body, a guide column is provided above the lifting frame body, a guide column connecting beam is provided above two adjacent guide columns, the guide column is inserted into the interior of a guide sleeve, a pull wire sensor is provided on the guide column, a lifting chain is provided at the upper end of the lifting frame body, and the upper end of the lifting chain is fixedly connected to the guide column connecting beam.

[0012] Furthermore, the tilting mechanism assembly includes a slide rail base, which is fixedly connected to the lower end of the lifting frame. A linear guide rail is provided at the upper end of the slide rail base, and a sliding slider is provided inside the linear guide rail. A telescopic seat is provided at the upper end of the slider, and a telescopic cylinder is provided inside the slide rail base. The telescopic end of the telescopic cylinder is fixedly connected to the telescopic seat, and a rotating arm is provided on the inner side below the telescopic seat. A rotary motor is provided at one end of the rotating arm.

[0013] Furthermore, the demolding mechanism assembly includes a base frame, a pusher frame, and a chain. A connecting column is provided between the base frame and the pusher frame. A pusher cylinder is provided at the upper end of the lifting frame. The telescopic end of the pusher cylinder is connected to the pusher frame. A guide sleeve is slidably inserted into the connecting column. A pressure relief box assembly is provided below the base frame. A drive motor is provided at the upper end of the base frame. Each drive motor is connected to two opposite pressure relief box assemblies through a chain.

[0014] Furthermore, the unloading box assembly includes a rotating shaft, a sprocket at the upper end of the rotating shaft, the sprocket meshing with a chain, and a splined sleeve at the lower end of the rotating shaft, with a spring inside the splined sleeve.

[0015] Furthermore, the demolding frame assembly includes a steel mold support assembly and a sleeper support assembly. The steel mold support assembly includes a steel mold support base, and four steel mold support blocks are provided above the steel mold support base. A shock-absorbing spring is provided between the steel mold support base and the steel mold support blocks. The sleeper support assembly includes a sleeper support base, and a sleeper support is provided above the sleeper support base.

[0016] The advantages of this invention compared to existing technologies are as follows:

[0017] (1) The sleeper mold of this utility model is clamped and fixed by two sets of rotating arms. It is rotated by a rotary motor. The rotating arms are moved by the large trolley assembly, the small trolley assembly and the lifting frame assembly to place the sleeper mold on the steel mold support block. The demolding mechanism assembly drives the unloading box to move down so that the sleeper product is removed from the mold and caught by the sleeper support. Compared with the current vibration demolding, it has the characteristics of high automation, fast speed and reduced product breakage rate. Attached Figure Description

[0018] Figure 1 This is a front view of a sleeper mold flipping and demolding machine according to the present invention;

[0019] Figure 2 for Figure 1 Side view;

[0020] Figure 3 for Figure 1 Top view;

[0021] Figure 4 for Figure 1 Sectional view at point AA;

[0022] Figure 5 The main view of the large vehicle assembly described in the embodiment of the present invention;

[0023] Figure 6 for Figure 5 Side view;

[0024] Figure 7 for Figure 5 Top view;

[0025] Figure 8 A front view of the vehicle assembly described in an embodiment of the present invention;

[0026] Figure 9 for Figure 8 Top view;

[0027] Figure 10 for Figure 8 Sectional view at BB;

[0028] Figure 11 for Figure 9Sectional view at CC;

[0029] Figure 12 A front view of the lifting frame assembly and the tilting mechanism assembly described in the embodiments of the present invention;

[0030] Figure 13 for Figure 12 Side view;

[0031] Figure 14 for Figure 12 Sectional view at DD;

[0032] Figure 15 for Figure 13 Sectional view at EE;

[0033] Figure 16 A front view of the demolding mechanism assembly described in an embodiment of the present invention;

[0034] Figure 17 for Figure 16 Side view;

[0035] Figure 18 for Figure 16 Top view;

[0036] Figure 19 A front view of the demolding frame assembly described in an embodiment of the present invention;

[0037] Figure 20 for Figure 19 Top view;

[0038] Figure 21 for Figure 19 Sectional view at FF.

[0039] As shown in the figure: 1. Beam frame assembly; 101. Column; 102. Crossbeam; 103. Rail 1; 104. Connecting beam 1; 105. Diagonal support leg; 2. Trolley assembly; 201. Trolley traveling beam; 202. Trolley traveling motor; 203. Connecting beam 2; 204. Rail 2; 205. Trolley positioning assembly; 206. Cable chain groove; 3. Trolley assembly; 301. Trolley traveling beam; 302. Trolley traveling motor; 303. Trolley frame; 304. Drive shaft; 305. Trolley induction switch frame; 306. Cable chain frame; 307. Lifting motor; 308. Drive chain; 309. Drive sprocket 1; 310. Guide sleeve 1; 311. Induction switch; 4. Lifting frame assembly; 401. Lifting frame 402. Body; 403. Guide column; 404. Guide column connecting beam; 405. Pull wire sensor; 406. Lifting chain; 5. Tilting mechanism assembly; 501. Slide rail seat; 502. Telescopic seat; 503. Linear guide rail; 504. Slider; 505. Telescopic cylinder; 506. Rotating arm; 507. Rotary motor; 6. Demolding mechanism assembly; 601. Base frame; 602. Push frame; 603. Connecting column; 604. Push cylinder; 605. Drive motor; 606. Chain; 607. Rotating shaft; 608. Sprocket; 609. Splined sleeve; 610. Spring; 7. Demolding frame assembly; 701. Steel mold bracket base; 702. Steel mold support block; 703. Shock-absorbing spring; 704. Sleeper bracket base. Detailed Implementation

[0040] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0041] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0042] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0043] Example 1

[0044] like Figures 1 to 21As shown, a sleeper mold flipping and demolding machine includes a beam frame assembly 1, a trolley assembly 2, a trolley assembly 3, a lifting frame assembly 4, a flipping mechanism assembly 5, a demolding mechanism assembly 6, and a demolding frame assembly 7. The trolley assembly 2 is located above the beam frame assembly 1, the trolley assembly 3 is located above the trolley assembly 2, the lifting frame assembly 4 is located above the trolley assembly 3, the flipping mechanism assembly 5 is located below the lifting frame assembly 4, the demolding mechanism assembly 6 is located above the lifting frame assembly 4, and the demolding frame assembly 7 is located below the beam frame assembly 1.

[0045] The beam assembly 1 includes a column 101, a crossbeam 102 installed on the upper end of the column 101, a steel rail 103 welded to the upper surface of the crossbeam 102, and two crossbeams 102 are fixed together by a connecting beam 104. An inclined support leg 105 is installed on the side of the column 101 to enhance the overall stability. The beam assembly 1 plays a supporting role for the entire demolding machine.

[0046] The trolley assembly 2 includes a trolley traveling beam 201, which is placed on a steel rail 103 on the crossbeam 102. A trolley traveling motor 202 is installed at one end of each trolley traveling beam 201. A connecting beam 203 is installed between the two trolley traveling beams 201 for fixation. A steel rail 204 is welded and installed on the connecting beam 203. A trolley positioning component 205 is installed on the side of one of the connecting beams 203, and a cable chain groove 206 is installed on the side of the other connecting beam 203. A cable chain is installed inside the cable chain groove 206.

[0047] The trolley assembly 3 includes a trolley traveling beam 301, which rests on a steel rail 204 on a connecting beam 203. The trolley assembly 3 moves along the steel rail 204 via the trolley traveling beam 301. A trolley frame 303 is installed between the two trolley traveling beams 301. A trolley traveling motor 302 is installed on one side of the trolley frame 303. A drive shaft 304 is installed at the output end of the trolley traveling motor 302. The other end of the drive shaft 304 is connected to a drive wheel inside the trolley traveling beam 301. A lifting motor 307 is installed on the other side of the trolley frame 303. A drive wheel is installed at the output end of the lifting motor 307. Two drive sprockets 309 are rotatably connected inside the trolley frame 303. Drive chains 308 are meshed and connected to the surfaces of the two drive sprockets 309. The lifting motor 307 drives the sprockets 309 to rotate, thereby driving the drive chains 308 to transmit power. A trolley induction switch frame 305 is installed on the side of one of the trolley traveling beams 301, and an induction switch 311 is installed above the trolley induction switch frame 305. A drag chain frame 306 is installed on the side of the other trolley traveling beam 301, and a drag chain is installed inside the drag chain frame 306. A guide sleeve 310 is installed at the upper end of the trolley frame 303.

[0048] The lifting frame assembly 4 includes a lifting frame body 401, a guide column 402 installed on the top of the lifting frame body 401, and a guide column connecting beam 403 installed on the top of two adjacent guide columns 402. The guide column 402 is inserted into a guide sleeve 310 and can slide up and down inside to facilitate the guidance when the lifting frame body 401 moves up and down. A pull wire sensor 404 is installed on the guide column 402. The lifting chain 405 passes around the drive sprocket 309 and is fixed at both ends to the lifting frame body 401 and the guide column connecting beam 403 respectively. The lifting chain 405 drives the lifting sprocket 309 to rotate through the lifting motor 307, thereby driving the lifting frame body 401 to move up and down.

[0049] The tilting mechanism assembly 5 includes a slide rail seat 501, which is fixedly installed at the lower end of the lifting frame 401. A linear guide rail 503 is installed on the slide rail seat 501, and a sliding slider 504 is installed inside the guide rail 503. A telescopic seat 502 is installed on the slider 504. The telescopic seat 502 is driven to reciprocate along the linear guide rail 503 by a telescopic cylinder 505. A rotating arm 506 is installed on the lower inner side of the telescopic seat 502. The rotating arm 506 is driven to rotate by a rotary motor 507. The two sets of rotating arms 506 can fix the sleeper mold through the telescopic cylinder 505 and can drive the sleeper mold to rotate.

[0050] The demolding mechanism assembly 6 includes a base frame 601 and a pusher frame 602. The base frame 601 and the pusher frame 602 are connected and fixed by a connecting column 603. The pusher cylinder 604 is installed on the lifting frame 401. The telescopic end of the pusher cylinder 604 is fixedly connected to the pusher frame 602. The connecting column 603 slides and guides within the guide sleeve 310 of the lifting frame 401. When the pusher cylinder 604 works, it pushes the pusher frame 602 and drives the base frame 601 to move up and down together. Eight unloading box assemblies are installed below the base frame 601. Four drive motors 605 are installed above the unloading box assemblies. Each drive motor 605 is connected to two opposite unloading box assemblies through a chain 606.

[0051] Each unloading box assembly includes two rotating shafts 607. A sprocket 608 is installed on the upper end of the rotating shaft 607. The two rotating shafts 607 are connected by a chain to rotate simultaneously. A spline sleeve 609 is installed on the lower end of the rotating shaft 607. A spring 610 is installed inside the spline sleeve 609 to make the spline sleeve 609 and the rotating shaft 607 flexibly connected, preventing the equipment from being damaged by collision during operation due to errors in the production and assembly of equipment parts. The base frame 610 moves down, causing the unloading box to move down. The lower end of the spline sleeve 609 contacts the sleeper mold, causing the sleeper to be demolded.

[0052] The demolding frame assembly 7 includes a steel mold support assembly and a sleeper support assembly. The steel mold support assembly includes a steel mold support base 701, with four steel mold blocks 702 placed on top of the steel mold support base 701. A shock-absorbing spring 703 is installed between the steel mold support base 701 and the steel mold blocks 702 to prevent damage from hard collisions during the placement of the sleeper mold on the steel mold blocks 702. The sleeper support assembly includes a sleeper support base 704, with sleeper brackets 705 installed on top of the sleeper support base 704. After the sleeper product is removed from the mold, it is caught by two sleeper brackets 705.

[0053] After the sleeper mold is clamped and fixed by two sets of rotating arms 506, it is rotated 180 degrees by a rotating motor 507. The rotating arms 506 are moved by the trolley assembly 2, the trolley assembly 3, and the lifting frame assembly 4, and the sleeper mold is placed on the steel mold support block 702. The demolding mechanism assembly 6 drives the unloading box to move down, so that the sleeper product is removed from the mold and caught by the sleeper bracket 705.

[0054] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer. The detailed description of known functions and components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0055] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A sleeper mold flipping and demolding machine, characterized in that, It includes the beam frame assembly (1), the trolley assembly (2), the trolley assembly (3), the lifting frame assembly (4), the tilting mechanism assembly (5), the demolding mechanism assembly (6), and the demolding frame assembly (7); The trolley assembly (2) is located above the beam frame assembly (1), the trolley assembly (3) is located above the trolley assembly (2), the lifting frame assembly (4) is located at the upper end of the trolley assembly (3), the tilting mechanism assembly (5) is located below the lifting frame assembly (4), the demolding mechanism assembly (6) is located at the upper end of the lifting frame assembly (4), and the demolding frame assembly (7) is located below the beam frame assembly (1).

2. The sleeper mold flipping and demolding machine according to claim 1, characterized in that: The beam assembly (1) includes a column (101), a crossbeam (102) is provided at the upper end of the column (101), a steel rail (103) is welded to the upper surface of the crossbeam (102), a connecting beam (104) is provided between the two crossbeams (102), and an inclined support leg (105) is provided on the side of the column (101).

3. A sleeper mold flipping and demolding machine according to claim 1, characterized in that: The trolley assembly (2) includes a trolley traveling beam (201), one end of which is provided with a trolley traveling motor (202). A connecting beam (203) is provided between the two trolley traveling beams (201). A steel rail (204) is welded on the connecting beam (203). A trolley positioning component (205) is provided on the side of one of the connecting beams (203), and a drag chain groove (206) is provided on the side of the other connecting beam (203).

4. The sleeper mold flipping and demolding machine according to claim 1, characterized in that: The trolley assembly (3) includes a trolley traveling beam (301), a trolley frame (303) is provided between the two trolley traveling beams (301), a trolley traveling motor (302) is provided on one side of the trolley frame (303), a drive shaft (304) is provided at the output end of the trolley traveling motor (302), and a drive wheel installed inside the trolley traveling beam (301) is provided at the other end of the drive shaft (304). A lifting motor (307) is provided on the other side of the trolley frame (303), and a drive chain is provided at the output end of the lifting motor (307). Two drive sprockets (309) are rotatably connected inside the trolley frame (303). The surfaces of the two drive sprockets (309) are provided with meshing drive chains (308). One of the trolley traveling beams (301) is provided with a trolley induction switch frame (305) on its side. An induction switch (311) is provided above the trolley induction switch frame (305). The other trolley traveling beam (301) is provided with a drag chain frame (306) on its side. The upper end of the trolley frame (303) is provided with a guide sleeve (310).

5. A sleeper mold flipping and demolding machine according to claim 4, characterized in that: The lifting frame assembly (4) includes a lifting frame body (401), a guide column (402) is provided above the lifting frame body (401), a guide column connecting beam (403) is provided above two adjacent guide columns (402), the guide column (402) is inserted into the inside of the guide sleeve (310), a pull wire sensor (404) is provided on the guide column (402), a lifting chain (405) is provided at the upper end of the lifting frame body (401), and the upper end of the lifting chain (405) is fixedly connected to the guide column connecting beam (403).

6. A sleeper mold flipping and demolding machine according to claim 5, characterized in that: The flipping mechanism assembly (5) includes a slide rail seat (501), which is fixedly connected to the lower end of the lifting frame (401). A linear guide rail (503) is provided at the upper end of the slide rail seat (501). A sliding slider (504) is provided inside the linear guide rail (503). A telescopic seat (502) is provided at the upper end of the slider (504). A telescopic cylinder (505) is provided inside the slide rail seat (501). The telescopic end of the telescopic cylinder (505) is fixedly connected to the telescopic seat (502). A rotating arm (506) is provided on the inner side below the telescopic seat (502). A rotary motor (507) is provided at one end of the rotating arm (506).

7. A sleeper mold flipping and demolding machine according to claim 5, characterized in that: The demolding mechanism assembly (6) includes a base frame (601), a pusher frame (602), and a chain (606). A connecting column (603) is provided between the base frame (601) and the pusher frame (602). A pusher cylinder (604) is provided at the upper end of the lifting frame (401). The telescopic end of the pusher cylinder (604) is connected to the pusher frame (602). The connecting column (603) is slidably inserted into the guide sleeve (310). A pressure relief box assembly is provided below the base frame (601). A drive motor (605) is provided at the upper end of the base frame (601). Each drive motor is connected to two opposite pressure relief box assemblies through the chain (606).

8. A sleeper mold flipping and demolding machine according to claim 7, characterized in that: The unloading box assembly includes a rotating shaft (607), a sprocket (608) at the upper end of the rotating shaft (607), the sprocket (608) meshing with a chain (606), and a splined sleeve (609) at the lower end of the rotating shaft (607), with a spring (610) inside the splined sleeve (609).

9. A sleeper mold flipping and demolding machine according to claim 1, characterized in that: The demolding frame assembly (7) includes a steel mold bracket assembly and a sleeper bracket assembly. The steel mold bracket assembly includes a steel mold bracket base (701), and four steel mold support blocks (702) are provided above the steel mold bracket base (701). A shock-absorbing spring (703) is provided between the steel mold bracket base (701) and the steel mold support blocks (702). The sleeper bracket assembly includes a sleeper bracket base (704), and a sleeper bracket (705) is provided above the sleeper bracket base (704).

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