Novel seat cushion foam positioning structure

By introducing rigid molded foam into the seat cushion foam and engaging with the seat frame through interlocking protrusions, the problem of easy deformation of seat cushion foam in high-precision mating structures is solved, achieving precise positioning and improved appearance of the seat.

CN223494360UActive Publication Date: 2025-10-31CHENGDU FUSHENG COCKPIT AUTO PARTS CO LTD
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Patent Information

Application Number
CN202423194522.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-10-31
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing seat cushion foam is not firm enough, which makes it easy to deform in high-precision fitting structures and fails to meet the precision requirements of appearance.

Method used

Rigid molded foam with a hardness value greater than 200 kPa is combined with the seat frame. The seat foam is precisely positioned by snap-fit ​​protrusions and positioning grooves, and the rigid molded foam is fixed to the seat frame.

Benefits of technology

It achieves precise positioning of seat foam, improves appearance and reduces abnormal noise, and enhances seat stability and structural reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel seat cushion foam positioning structure which comprises cushion foam, hard shaping foam and a clamping protrusion fixedly connected to a seat framework, the hardness value of the cushion foam ranges from 10 kpa to 15 kpa, the hardness value of the hard shaping foam is larger than 200 kpa, the hard shaping foam is located at the connecting position of the cushion foam and the seat framework, and the clamping protrusion is fixedly connected to the seat framework. The clamping protrusions are connected to the seat framework in a welded or bolted mode, positioning grooves are formed in the positions, corresponding to the clamping protrusions, of the hard shaping foam, the hard shaping foam is connected to the clamping protrusions on the seat framework in a clamped mode through the positioning grooves, and the cushion foam is fixedly connected to the seat framework through the hard shaping foam. The utility model has the advantages that the hard shaping foam with the hardness value of more than 200kpa and the foam are integrally produced, and the hard shaping foam is matched with the seat framework to play a role in fixing the position, so that the seat foam is accurately positioned, the appearance is improved, and the problem of abnormal sound is solved.
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Description

Technical Field

[0001] This utility model relates to the field of automotive seat technology, and in particular to a novel seat cushion foam positioning structure. Background Technology

[0002] The conventional design of seat cushion foam uses the outer contour to match the seat frame for positioning. Considering that the foam is polyurethane foam with a hardness value of 10-15KPA, although this hardness value can ensure riding comfort, it is prone to deformation. When there are high precision requirements for the matching structure, the amount of deformation of the foam under the pressure of the cover will be greater than 5mm, which cannot meet the precision requirements and affects the appearance. Utility Model Content

[0003] In view of the above problems, the purpose of this utility model is to provide a new type of seat cushion foam positioning structure to overcome the shortcomings of inaccurate positioning.

[0004] This utility model provides a novel seat cushion foam positioning structure, including a seat cushion foam. The improvement is that it also includes a rigid molded foam and a snap-fit ​​protrusion fixed to the seat frame. The hardness value of the seat cushion foam is 10-15 kPa, and the hardness value of the rigid molded foam is greater than 200 kPa. The rigid molded foam is located at the connection position between the seat cushion foam and the seat frame. The snap-fit ​​protrusion is welded or bolted to the seat frame. The rigid molded foam has a positioning groove corresponding to the position of the snap-fit ​​protrusion. The rigid molded foam is snapped onto the snap-fit ​​protrusion on the seat frame through the positioning groove. The seat cushion foam is fixed to the seat frame through the rigid molded foam.

[0005] As a preferred embodiment of this invention, the rigid molded foam is foamed at the bottom edge of the seat cushion foam.

[0006] The beneficial effects of this utility model are as follows:

[0007] 1. This utility model uses rigid molded foam with a hardness value greater than 200kpa and foam integrally formed. The rigid molded foam works in conjunction with the seat frame to fix the position, so as to achieve accurate positioning of the seat foam and improve the appearance and abnormal noise problems.

[0008] 2. This utility model has the advantages of simple and reliable structure and strong stability. Attached Figure Description

[0009] Other objects and results of this invention will become more apparent and readily understood with reference to the following description taken in conjunction with the accompanying drawings, and with a more complete understanding of the invention. In the drawings:

[0010] Figure 1This is a schematic diagram showing the positions of the seat cushion foam and the rigid molded foam in this embodiment.

[0011] Figure 2 This is a schematic diagram of the overall structure of the snap-fit ​​protrusion in this embodiment.

[0012] Figure 3 This is a schematic diagram showing the mounting positions of the snap-fit ​​protrusion and the seat frame in this embodiment.

[0013] Figure 4 This is a cross-sectional view of the rigid molded foam and the mounting position of the snap-fit ​​protrusion in this embodiment.

[0014] The attached reference numerals include: 1. seat cushion foam; 2. rigid molded foam; 3. seat frame; 4. snap-fit ​​protrusion. Detailed Implementation

[0015] See Figure 1-4 As shown, this embodiment provides a novel seat cushion foam positioning structure, including a seat cushion foam 1, a rigid molded foam 2, and a snap-fit ​​protrusion 4 fixed to a seat frame 3. The seat cushion foam 1 has a hardness value of 10-15 kPa, and the rigid molded foam 2 has a hardness value greater than 200 kPa. The rigid molded foam 2 is located at the connection position between the seat cushion foam 1 and the seat frame 3. The snap-fit ​​protrusion 4 is welded to the seat frame 3. A positioning groove is formed on the rigid molded foam 2 corresponding to the position of the snap-fit ​​protrusion 4. The rigid molded foam 2 is snapped onto the snap-fit ​​protrusion 4 on the seat frame 3 through the positioning groove, and the seat cushion foam 1 is fixed to the seat frame through the rigid molded foam 2. The rigid molded foam 2 is foamed and molded at the bottom edge of the seat cushion foam 1.

[0016] Working principle: Rigid molded foam 2 with a hardness value greater than 200kpa and seat cushion foam 1 are produced together. The rigid molded foam 2 works in conjunction with the seat frame 3 to fix the position, so as to achieve precise positioning of the seat foam and improve the appearance and noise problems.

[0017] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A novel seat cushion foam positioning structure, comprising seat cushion foam, characterized in that, It also includes rigid molded foam and snap-fit ​​protrusions fixed to the seat frame. The hardness value of the seat cushion foam is 10-15 kPa, and the hardness value of the rigid molded foam is greater than 200 kPa. The rigid molded foam is located at the connection position between the seat cushion foam and the seat frame. The snap-fit ​​protrusions are welded or bolted to the seat frame. The rigid molded foam has a positioning groove corresponding to the position of the snap-fit ​​protrusion. The rigid molded foam is snapped onto the snap-fit ​​protrusion on the seat frame through the positioning groove. The seat cushion foam is fixed to the seat frame through the rigid molded foam.

2. The novel seat cushion foam positioning structure according to claim 1, characterized in that, The rigid molded foam is formed at the bottom edge of the seat cushion foam.