Aluminum bar surface cleaning device

Abstract

The utility model provides an aluminum bar surface cleaning device, which relates to the technical field of aluminum bar processing, and comprises a soaking box, a lifting plate arranged in the soaking box, a plurality of placing frames which are connected to the bottom of the lifting plate and are of circular ring structures, and an adjusting assembly arranged at the top of the soaking box and used for adjusting the positions of the placing frames. According to the adjusting assembly, a top plate is arranged at the top of the soaking box, a motor is installed on one side of the outer end of the top plate, a lead screw is rotationally connected to one side of the outer end of the motor through a motor shaft, two driving blocks are arranged on the outer side of the lead screw, two mounting plates are arranged on one side of the top of the top plate, and the bottoms of the two mounting plates are connected with the two driving blocks correspondingly. According to the aluminum bar surface cleaning device, multiple aluminum bars can be soaked at the same time through the soaking box and the containing frame, so that the surfaces of the aluminum bars are fully soaked and cleaned, the aluminum bars soaked with an alkaline solution can be cleaned through the cleaning assembly, the alkaline solution is prevented from remaining on the surfaces of the aluminum bars, and the position of the containing frame can be adjusted through the adjusting assembly.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, specifically to an aluminum rod surface cleaning device. Background Technology

[0002] Aluminum rods are a common metal material widely used in various industries. Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. Before powder coating, the surface of aluminum profiles needs to be cleaned to prevent oil stains and dirt from affecting the coating process. Currently, most methods use alkaline water to clean the surface of the profiles. Alkali, other solvents and water are added to an alkaline water tank and mixed before use. However, the existing alkaline water tanks have a relatively simple structure and lack a good stirring mechanism. The mixing speed of alkali and water is slow and uneven. When using alkaline water, undissolved alkali particles can clog the cleaning mechanism and affect normal use.

[0003] To address the aforementioned issues, CN214060651U discloses an "Alkali Washing Device for Aluminum Profiles." This device utilizes a stirring blade and an alkaline filter screen inside the alkaline water tank, working in conjunction to prevent particles in the alkaline water from clogging the cleaning spray assembly. The stirring blades also promote the dissolution of undissolved alkaline particles, improving efficiency. However, this device still has certain drawbacks in practical use. For example, while the device sprays the alkaline solution onto the outside of the aluminum rod for cleaning, the solution cannot fully contact the outside of the rod, thus affecting its cleaning effect. Furthermore, although the device can collect the alkaline solution that falls onto the aluminum rod through a collection tank, some solution remains on the outside. As the aluminum rod moves laterally, this residual solution may fall onto the outside of the collection tank. Since the alkaline solution is highly corrosive, this could damage the surrounding environment. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this embodiment provides an aluminum rod surface cleaning device, which at least partially solves the above technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum rod surface cleaning device, comprising: an immersion tank, wherein a lifting plate is provided inside the immersion tank, and a plurality of circular placement frames are connected to the bottom of the lifting plate; an adjustment component is provided on the top of the immersion tank for adjusting the position of the placement frames; the adjustment component includes: a top plate on the top of the immersion tank, a motor installed on one side of the outer end of the top plate, a lead screw rotatably connected to one side of the outer end of the motor via a motor shaft, two driving blocks on the outside of the lead screw, and two mounting plates on one side of the top of the top plate, the bottoms of the two mounting plates being respectively connected to the two driving blocks.

[0006] The outer end of the drive block has a lead screw hole that is threadedly connected to the lead screw. The top of the top plate has a sliding groove on one side and a limit groove on the other side. The bottom of the mounting plate has a limit block that is slidably connected to the limit groove. A servo motor is mounted on the top of the mounting plate. The bottom of the servo motor is rotatably connected to a lifting lead screw via a motor shaft. Lifting holes are provided on both sides of the top of the lifting plate. The lifting holes are threadedly engaged with the lifting lead screw. The adjustment component is used to adjust the position of the placement frame.

[0007] Optionally, a cleaning assembly is provided on one side of the outer end of the soaking tank for cleaning the alkaline solution on the surface of the aluminum rod. The cleaning assembly includes: a cleaning tank installed on one side of the outer end of the soaking tank; a vertical plate installed on the top side of the cleaning tank; four through holes opened on one side of the outer end of the vertical plate; a fan installed inside each of the four through holes; a vertical plate installed on the top side of the cleaning tank; a support plate installed on the top side of the soaking tank; and the top of the vertical plate, the support plate, and the vertical plate are all connected to the top plate. The cleaning assembly is used to clean the alkaline solution on the surface of the aluminum rod.

[0008] Optionally, the outer side of the placement frame has multiple openings, and the bottom of the placement frame is equipped with a fixed plate with a circular structure. Both sides of the inner wall of the fixed plate are provided with movable grooves, and movable blocks are provided inside the movable grooves. The top of the lifting plate is provided with multiple round holes, and a spring is provided between one side of the outer end of the movable block and the movable groove. Both sides of the bottom of the fixed plate are provided with slots, and a lever is connected to one side of the bottom of the movable block. The round holes are used to insert the aluminum rod into the placement frame.

[0009] This utility model provides a device for cleaning the surface of aluminum rods, which has the following beneficial effects:

[0010] The advantage of this invention is that multiple aluminum rods can be soaked simultaneously using the soaking tank and the placement frame, thereby thoroughly soaking and cleaning the surface of the aluminum rods.

[0011] Secondly, the cleaning component can clean the aluminum rod after it has been soaked in alkaline solution, thus preventing alkaline solution residue on the surface of the aluminum rod, and the adjustment component can adjust the position of the placement frame. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a cross-sectional view of the overall structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the vertical plate structure of this utility model.

[0015] Figure 4This is a schematic diagram of the top plate structure of this utility model.

[0016] Figure 5 This is a schematic diagram of the placement frame structure of this utility model.

[0017] Figure 6 This is a schematic diagram of the mounting plate structure of this utility model.

[0018] Figure 7 For the present utility model Figure 2 Enlarged view of point A in the middle.

[0019] Figures 1-7 In the middle: 1-Soaking tank; 101-Lifting plate; 102-Placement frame; 103-Top plate; 104-Motor; 105-Lead screw; 106-Drive block; 107-Mounting plate; 2-Lead screw hole; 201-Slide groove; 202-Limit groove; 203-Limit block; 3-Servo motor; 301-Lifting lead screw; 302-Lifting hole; 4-Cleaning tank; 401-Vertical plate; 402-Through hole; 403-Fan; 5-Upright plate; 501-Support plate; 6-Opening; 601-Fixed plate; 602-Movable groove; 603-Movable block; 604-Round hole; 7-Spring; 701-Slotted; 702-Toggle lever. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0021] This application provides an aluminum rod surface cleaning device. This device can simultaneously immerse multiple aluminum rods in an immersion tank and a placement frame, thereby thoroughly cleaning the surface of the aluminum rods. The cleaning component can clean the aluminum rods after immersion in an alkaline solution, thus preventing alkaline solution residue on the surface of the aluminum rods. The adjusting component can adjust the position of the placement frame.

[0022] The following provides a detailed description of the aluminum rod surface cleaning device. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments.

[0023] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments. Example

[0024] Please see Figures 1-7In this embodiment, an aluminum rod surface cleaning device is provided, including: an immersion tank 1, a lifting plate 101 is provided inside the immersion tank 1, a plurality of circular placement frames 102 are connected to the bottom of the lifting plate 101, and an adjustment component is provided on the top of the immersion tank 1 for adjusting the position of the placement frames 102. The adjustment component includes: a top plate 103 is provided on the top of the immersion tank 1, a motor 104 is installed on one side of the outer end of the top plate 103, a lead screw 105 is rotatably connected to one side of the outer end of the motor 104 through a motor shaft, two driving blocks 106 are provided on the outer side of the lead screw 105, and two mounting plates 107 are provided on one side of the top of the top plate 103, with the bottom of the two mounting plates 107 respectively connected to the two driving blocks 106.

[0025] The drive block 106 has a lead screw hole 2 on one side of its outer end, which is threaded to the lead screw 105. The top plate 103 has a sliding groove 201 on one side of its top and a limit groove 202 on the other side of its top. The bottom side of the mounting plate 107 is connected to a limit block 203 that is slidably connected to the limit groove 202. After the aluminum rod is soaked in the soaking tank 1, the placement frame 102 can be slid out of the soaking tank 1. Then, the motor 104 is started to drive the motor shaft to rotate the lead screw 105. The drive block 106 moves the mounting plate 107 laterally through the lead screw hole 2 as the lead screw 105 rotates. Since the servo motor 3 is installed on the top of the mounting plate 107 and the lifting lead screw 301 is located in the lifting hole 302, the mounting plate 107 can move the lifting plate 101 and the placement frame 102 laterally to the top of the cleaning tank 4 when it moves laterally.

[0026] The mounting plate 107 is equipped with a servo motor 3 on its top. The bottom of the servo motor 3 is rotatably connected to a lifting screw 301 via a motor shaft. Lifting holes 302 are provided on both sides of the top of the lifting plate 101. The lifting holes 302 are threadedly engaged with the lifting screws 301. When the placement frame 102 needs to slide out of the soaking tank 1, the two servo motors 3 are started to drive the motor shafts to rotate the two lifting screws 301. The lifting plate 101 moves up and down with the rotation of the lifting screws 301 through the lifting holes 302. When the lifting plate 101 moves up and down, it can drive the placement frame 102 to move up and down until the placement frame 102 slides out of the soaking tank 1. After the placement frame 102 slides out of the soaking tank 1, it can stand still on its top for a period of time, allowing some of the alkaline solution inside the placement frame 102 to flow back into the soaking tank 1.

[0027] The immersion tank 1 has a cleaning assembly on one side of its outer end for cleaning the alkaline solution on the surface of the aluminum rod. The cleaning assembly includes a cleaning tank 4 installed on one side of the outer end of the immersion tank 1, a vertical plate 401 installed on the top side of the cleaning tank 4, and four through holes 402 on one side of the outer end of the vertical plate 401. Each of the four through holes 402 is equipped with a fan 403. When the placement frame 102 moves to the top of the cleaning tank 4, the servo motor 3 drives the motor shaft to rotate the lifting screw 301 in the opposite direction. The lifting plate 101 descends through the lifting holes 302 as the lifting screw 301 rotates until the lifting plate 101 moves the placement frame 102 into the cleaning tank 4. The cleaning tank 4 is filled with water, so the alkaline solution on the outer surface of the aluminum rod can be cleaned with water. After the aluminum rod is immersed and cleaned with water, the placement frame 102 is moved from the inside of the cleaning tank 4 to its top, and then the fan 403 accelerates the drying of the moisture on the outside of the aluminum rod.

[0028] The cleaning tank 4 has a vertical plate 5 installed on one side of its top, and the soaking tank 1 has a support plate 501 installed on one side of its top. The top of the vertical plate 5, the support plate 501, and the vertical plate 401 are all connected to the top plate 103. The vertical plate 5, the support plate 501, and the vertical plate 401 can support and fix the top plate 103 on the top of the cleaning tank 4 and the soaking tank 1.

[0029] The placement frame 102 has multiple openings 6 on its outer side. A ring-shaped fixing plate 601 is installed at the bottom of the placement frame 102. Movable grooves 602 are provided on both sides of the inner wall of the fixing plate 601. Movable blocks 603 are provided inside the movable grooves 602. Multiple round holes 604 are provided on the top of the lifting plate 101. When using this device, the placement frame 102 is moved into the immersion tank 1, and then the aluminum rod is placed into the placement frame 102 through the round holes 604. The aluminum rod is limited inside the placement frame 102 by the movable blocks 603. A fully stirred alkaline solution is added into the immersion tank 1. The alkaline solution inside the immersion tank 1 can enter the placement frame 102 through the openings 6. The alkaline solution cleans the grease and organic matter on the outside of the aluminum rod, thereby preventing the grease and organic matter on the outside of the aluminum rod from affecting the effect of electrostatic powder spraying.

[0030] A spring 7 is provided between the outer end of the movable block 603 and the movable groove 602. The bottom sides of the fixed plate 601 are provided with slots 701. A lever 702 is connected to the bottom side of the movable block 603. When it is necessary to remove the aluminum rod inside the placement frame 102, the placement frame 102 is moved to the rightmost side of the top plate. Then, the lever 702 is used to drive the movable block 603 to move into the movable groove 602 and compress the spring 7 until the aluminum rod can slide out from inside the placement frame 102.

[0031] Working principle:

[0032] When using this device, the placement frame 102 is moved into the immersion tank 1, and then the aluminum rod is placed into the placement frame 102 through the round hole 604. The aluminum rod is then positioned inside the placement frame 102 by the movable block 603. A thoroughly stirred alkaline solution is added into the immersion tank 1. The alkaline solution inside the immersion tank 1 can enter the placement frame 102 through the opening 6. The alkaline solution cleans the grease and organic matter on the outside of the aluminum rod, thus preventing the grease and organic matter on the outside of the aluminum rod from affecting the electrostatic powder coating effect. After the aluminum rod has been immersed in the immersion tank 1, the process is started. Two servo motors 3 drive the motor shafts to rotate the two lifting screws 301. The lifting plate 101 moves up and down through the lifting hole 302 as the lifting screws 301 rotate. When the lifting plate 101 moves up and down, it can also drive the placement frame 102 to move up and down until the placement frame 102 slides out of the soaking tank 1. After the placement frame 102 slides out of the soaking tank 1, it can stand on top for a period of time to allow some of the alkaline solution inside the placement frame 102 to flow back into the soaking tank 1. Then, the motor 104 is started to drive the motor shaft to rotate the screw 105, which in turn drives the block 1. 06. The mounting plate 107 moves laterally through the lead screw hole 2 as the lead screw 105 rotates. Since the servo motor 3 is mounted on the top of the mounting plate 107, and the lifting lead screw 301 is located in the lifting hole 302, the lateral movement of the mounting plate 107 can move the lifting plate 101 and the placement frame 102 laterally to directly above the cleaning tank 4. Then, the servo motor 3 drives the motor shaft to rotate the lifting lead screw 301 in the opposite direction, and the lifting plate 101 descends through the lifting hole 302 as the lifting lead screw 301 rotates, until the lifting plate 101 moves the placement frame 102. 2. Move the aluminum rod into the cleaning tank 4, which is filled with water. The aluminum rod can be cleaned with an alkaline solution by water. After the aluminum rod is soaked and cleaned with water, the placement frame 102 is moved from the cleaning tank 4 to the top. Then, the fan 403 is used to speed up the drying of the water on the outside of the aluminum rod. When the aluminum rod is taken out from the placement frame 102, the placement frame 102 is moved to the rightmost side of the top plate. Then, the lever 702 is used to drive the movable block 603 into the movable groove 602 and compress the spring 7 until the aluminum rod can slide out from the placement frame 102.

[0033] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0034] The above provides a detailed description of an aluminum rod surface cleaning device provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A device for cleaning the surface of aluminum rods, characterized in that, include: Immersion tank (1); The soaking tank (1) is equipped with a lifting plate (101) inside, and the bottom of the lifting plate (101) is connected to a plurality of placement frames (102) in a circular structure. The soaking tank (1) is provided with an adjustment component on the top for adjusting the position of the placement frame (102). The adjustment component includes: a top plate (103) on the top of the soaking tank (1), a motor (104) installed on one side of the outer end of the top plate (103), a lead screw (105) rotatably connected to one side of the outer end of the motor (104) through a motor shaft, two driving blocks (106) on the outer side of the lead screw (105), and two mounting plates (107) on one side of the top of the top plate (103). The bottom of the two mounting plates (107) is connected to the two driving blocks (106) respectively.

2. The aluminum rod surface cleaning device according to claim 1, characterized in that, The outer end of the drive block (106) is provided with a screw hole (2) that is threadedly connected to the screw (105). The top of the top plate (103) is provided with a sliding groove (201) on one side. The top of the top plate (103) is provided with a limiting groove (202) on the other side. The bottom of the mounting plate (107) is connected with a limiting block (203) that is slidably connected to the limiting groove (202).

3. The aluminum rod surface cleaning device according to claim 1, characterized in that, A servo motor (3) is installed on the top of the mounting plate (107). A lifting screw (301) is rotatably connected to the bottom of the servo motor (3) through a motor shaft. Lifting holes (302) are provided on both sides of the top of the lifting plate (101). The lifting holes (302) are threadedly engaged with the lifting screw (301).

4. The aluminum rod surface cleaning device according to claim 1, characterized in that, A cleaning assembly is provided on one side of the outer end of the soaking tank (1) for cleaning the alkaline solution on the surface of the aluminum rod. The cleaning assembly includes: a cleaning tank (4) installed on one side of the outer end of the soaking tank (1), a vertical plate (401) installed on one side of the top of the cleaning tank (4), and four through holes (402) opened on one side of the outer end of the vertical plate (401). A fan (403) is installed inside each of the four through holes (402).

5. The aluminum rod surface cleaning device according to claim 4, characterized in that, A vertical plate (5) is installed on one side of the top of the cleaning tank (4), and a support plate (501) is installed on one side of the top of the soaking tank (1). The top of the vertical plate (5), the support plate (501), and the vertical plate (401) are all connected to the top plate (103).

6. The aluminum rod surface cleaning device according to claim 1, characterized in that, The placement frame (102) has multiple openings (6) on its outer side. A fixed plate (601) with a circular structure is installed at the bottom of the placement frame (102). Movable grooves (602) are provided on both sides of the inner wall of the fixed plate (601). Movable blocks (603) are provided inside the movable grooves (602). Multiple round holes (604) are provided on the top of the lifting plate (101).

7. The aluminum rod surface cleaning device according to claim 6, characterized in that, A spring (7) is provided between the outer end of the movable block (603) and the movable groove (602). Slots (701) are provided on both sides of the bottom of the fixed plate (601). A lever (702) is connected to one side of the bottom of the movable block (603).

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