Warp knitting machine frame cross beam reinforcing mechanism

Abstract

The utility model relates to the technical field of warp knitting machine frame cross beam strengthening, in particular to a warp knitting machine frame cross beam strengthening mechanism which comprises a main supporting frame, a front supporting frame is fixedly installed at the front end of the main supporting frame, two rear supporting legs are fixedly installed at the rear end of the main supporting frame, and the front supporting frame and the rear supporting legs are fixedly installed on the main supporting frame. Two top supporting frames are fixedly mounted at the top of the main supporting frame, and mounting assemblies are fixedly mounted on the main supporting frame and the front supporting frame; the mounting assembly comprises mounting boxes, dampers, movable lug plates, springs, connecting blocks, movable double-hole lug plates and annular mounting blocks, the multiple mounting boxes are fixedly mounted on the main supporting frame and the front supporting frame, the two dampers are symmetrically mounted in the mounting boxes, and the movable lug plates are fixedly mounted at the front ends of the dampers. According to the utility model, the stability of the cross beam can be improved, and good installation and damping conditions are provided for warp knitting machine parts.

Description

Technical Field

[0001] This utility model relates to the field of warp knitting machine frame beam reinforcement technology, and in particular to a warp knitting machine frame beam reinforcement mechanism. Background Technology

[0002] With social development, the textile industry is also constantly progressing. As an important piece of equipment in the textile field, the warp knitting machine plays a key role in the production process. The warp knitting machine frame beam is an important component of the warp knitting machine. It undertakes the important task of supporting various parts of the warp knitting machine and plays a vital role in the stable operation of the warp knitting machine. The warp knitting machine frame beam needs to have sufficient strength and rigidity to ensure that it can stably support various parts during the high-speed operation of the warp knitting machine, thus ensuring the accuracy and production efficiency of the warp knitting machine.

[0003] In the current use of warp knitting machines, because the machines generate significant vibration and impact during operation, if the crossbeam lacks sufficient strength and stability, it is prone to deformation and breakage, thus affecting the normal operation of the warp knitting machine. In addition, the vibration generated by the warp knitting machine at high speed can be transmitted to other components, leading to a decrease in the overall precision of the warp knitting machine and affecting product quality. Furthermore, the instability of the crossbeam may also increase equipment maintenance costs and downtime, reducing production efficiency. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a crossbeam reinforcement mechanism for the frame of a warp knitting machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a warp knitting machine frame beam reinforcement mechanism, including a main support frame, a front support frame fixedly installed at the front end of the main support frame, a rear support leg fixedly installed at the rear end of the main support frame, the number of the rear support legs being two, a top support frame fixedly installed at the top of the main support frame, the number of the top support frames being two, and mounting components fixedly installed on the main support frame and the front support frame;

[0006] The mounting assembly includes a mounting box, a damper, a movable lug, a spring, a connecting block, a movable double-hole lug, and an annular mounting block. Multiple mounting boxes are fixedly mounted on the main support frame and the front support frame. Two dampers are symmetrically mounted inside the mounting box. The movable lug is fixedly mounted on the front end of the damper. The spring is sleeved on the outer wall of the damper and connected to the movable lug. The connecting block is movably mounted inside the movable lug. The movable double-hole lug is movably mounted on the top of the two connecting blocks. Two annular mounting blocks are symmetrically distributed vertically, with the bottom spring fixedly connected to the top of the movable double-hole lug.

[0007] Furthermore, the mounting assembly also includes hinges and rollers, the hinges being movably mounted between two annular mounting blocks, and the rollers having multiple movably mounted inside the annular mounting blocks.

[0008] Further: The main support frame includes vertical support rods, a first crossbeam, a first mounting block, and a first inclined support rod. There are three vertical support rods. Two of the first crossbeams are fixedly connected between the three vertical support rods. Three of the first mounting blocks are sequentially fixedly connected to the front ends of the three vertical support rods. The first inclined support rod is fixedly connected between the vertical support rods and the first mounting block. The mounting box is fixedly installed on the top of the first mounting block.

[0009] Further: The front support frame includes a front support leg, a second crossbeam, a second mounting block, a first fixing block, and a second fixing block. There are two front support legs. The second crossbeam is fixedly connected between the two front support legs. Three second mounting blocks are fixedly connected to the rear end of the second crossbeam. The first fixing block is fixedly connected to the rear end of the two second mounting blocks on both sides. The second fixing block is fixedly connected to the rear end of the middle second mounting block. Both the first fixing block and the second fixing block are fixedly installed to the vertical support rod by bolts. The mounting box is fixedly installed on the top of the second mounting block.

[0010] Furthermore: There are two rear support legs, and a first insert is fixedly connected to the front end of each rear support leg. A first slot is provided inside the vertical support rod, and the first insert is located inside the first slot. A bolt is threaded between the first insert and the first slot.

[0011] Further: There are two top support frames. A second inclined support rod is fixedly connected to the bottom of the top support frame. A rubber support pad is fixedly installed on the top of the top support frame. A second insert block is fixedly connected to the front end of both the top support frame and the second inclined support rod. Two second slots are opened inside the vertical support rod. The second insert block is located inside the second slot. A bolt is threaded between the second insert block and the second slot.

[0012] This utility model has the following beneficial effects:

[0013] 1. Compared with existing technologies, this invention, by setting up a main support frame, a front support frame, a rear support leg, and a top support frame, uses the main support frame as the primary support structure. The front support frame is then installed at the front end of the main support frame, forming a unified whole that shares the weight of the warp knitting machine and the forces generated during operation. The rear support leg is installed at the rear end of the main support frame to provide rear support for the warp knitting machine, ensuring it does not tilt or sway backward during operation. Finally, the top support frame is installed on top of the main support frame to support the crossbeam of the warp knitting machine. This invention can stably support the crossbeam of the warp knitting machine frame, enhance the strength and rigidity of the crossbeam, ensure the stability of the warp knitting machine during operation, and improve production efficiency and product quality.

[0014] 2. Compared with existing technologies, this invention, by incorporating a damper, movable ear plate, spring, connecting block, movable double-hole ear plate, and annular mounting block, allows the warp knitting machine's roller shaft to be installed inside the annular mounting block during operation. The vibration generated by the roller shaft's rotation is transmitted to the annular mounting block, which then transmits force to the movable ear plate via the movable double-hole ear plate and connecting block. The movable ear plate compresses the damper and spring. The damper and spring absorb and reduce vibration energy through their elasticity and damping effect, thereby reducing the impact of vibration on other components of the warp knitting machine. This invention can install roller shafts in warp knitting machines and simultaneously dampen the roller shafts, reducing the impact of vibration generated during roller shaft operation on other components of the warp knitting machine, and improving the overall stability and service life of the warp knitting machine. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0017] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0018] Figure 4 for Figure 2 Enlarged structural diagram at point B;

[0019] Figure 5 for Figure 2 Enlarged structural diagram at point C;

[0020] Figure 6 This is an exploded structural diagram of the mounting components in this utility model.

[0021] Legend:

[0022] 1. Main support frame; 101. Vertical support rod; 102. First crossbeam; 103. First mounting block; 104. First diagonal support rod; 2. Front support frame; 201. Front support leg; 202. Second crossbeam; 203. Second mounting block; 204. First fixing block; 205. Second fixing block; 3. Rear support leg; 301. First insert block; 302. First slot; 4. Top support frame; 401. Second diagonal support rod; 402. Rubber support pad; 403. Second insert block; 404. Second slot; 5. Mounting assembly; 501. Mounting box; 502. Damper; 503. Movable ear plate; 504. Spring; 505. Connecting block; 506. Movable double-hole ear plate; 507. Annular mounting block; 508. Hinge; 509. Roller. Detailed Implementation

[0023] Reference Figure 1-6 This utility model provides a crossbeam reinforcement mechanism for a warp knitting machine frame: It includes a main support frame 1, a front support frame 2 fixedly installed at the front end of the main support frame 1, and two rear support legs 3 fixedly installed at the rear end of the main support frame 1. Two top support frames 4 are fixedly installed on the top of the main support frame 1. Mounting components 5 are fixedly installed on the main support frame 1 and the front support frame 2. Mounting components 5 include a mounting box 501, a damper 502, a movable ear plate 503, a spring 504, a connecting block 505, a movable double-hole ear plate 506, and an annular mounting block 507. 7. The mounting box 501 has multiple fixed installations on the main support frame 1 and the front support frame 2. The damper 502 has two symmetrical installations inside the mounting box 501. The movable ear plate 503 is fixedly installed at the front end of the damper 502. The spring 504 is sleeved on the outer wall of the damper 502 and connected to the movable ear plate 503. The connecting block 505 is movably installed inside the movable ear plate 503. The movable double-hole ear plate 506 is movably installed on the top of the two connecting blocks 505. The annular mounting block 507 has two symmetrically distributed vertically. The bottom spring 504 is fixedly connected to the top of the movable double-hole ear plate 506.

[0024] The main support frame 1 serves as the primary support structure. The front support frame 2 is then installed at the front end of the main support frame 1, forming a unified structure that shares the weight of the warp knitting machine and the forces generated during operation. The rear support leg 3 is installed at the rear end of the main support frame 1 to provide rear support for the warp knitting machine, ensuring it does not tilt or sway during operation. Next, the top support frame 4 is installed on top of the main support frame 1 to support the crossbeam of the warp knitting machine. Finally, during use, the rollers of the warp knitting machine are installed on both sides... After the annular mounting block 507 is inserted, the vibration generated by the roller shaft operation will be transmitted to the annular mounting block 507. The annular mounting block 507 transmits the force to the movable ear plate 503 through the movable double-hole ear plate 506 and the connecting block 505. The movable ear plate 503 compresses the damper 502 and the spring 504. The damper 502 and the spring 504 absorb and reduce the vibration energy through their own elasticity and damping effect, which can effectively reduce the impact of the vibration generated by the roller shaft operation on other parts of the warp knitting machine, and improve the overall stability and service life of the warp knitting machine.

[0025] Mounting assembly 5 also includes hinges 508 and rollers 509, with hinges 508 movably mounted between two annular mounting blocks 507 and rollers 509 having multiple movably mounted inside the annular mounting blocks 507.

[0026] The hinge 508 connects the two annular mounting blocks 507, allowing them to open and close, facilitating the installation and removal of the roller 509, and ensuring the stability of the annular mounting block 507 after the roller 509 is installed.

[0027] The main support frame 1 includes vertical support rods 101, a first crossbeam 102, a first mounting block 103, and a first inclined support rod 104. There are three vertical support rods 101. Two first crossbeams 102 are fixedly connected between the three vertical support rods 101. Three first mounting blocks 103 are fixedly connected to the front ends of the three vertical support rods 101 in sequence. The first inclined support rod 104 is fixedly connected between the vertical support rods 101 and the first mounting blocks 103. The mounting box 501 is fixedly installed on the top of the first mounting block 103.

[0028] Three vertical support rods 101 are connected together by two first crossbeams 102, which enhances the overall stability of the main support frame 1; the first diagonal support rod 104 further improves the strength of the main support frame 1; the mounting box 501 is fixedly installed on the top of the first mounting block 103, providing an installation position for the mounting assembly 5.

[0029] The front support frame 2 includes a front support leg 201, a second crossbeam 202, a second mounting block 203, a first fixing block 204, and a second fixing block 205. There are two front support legs 201. The second crossbeam 202 is fixedly connected between the two front support legs 201. There are three second mounting blocks 203 fixedly connected to the rear end of the second crossbeam 202. The first fixing block 204 is fixedly connected to the rear end of the two second mounting blocks 203 on both sides. The second fixing block 205 is fixedly connected to the rear end of the middle second mounting block 203. The first fixing block 204 and the second fixing block 205 are both fixedly installed to the vertical support rod 101 by bolts. The mounting box 501 is fixedly installed on the top of the second mounting block 203.

[0030] In use, the two front support legs 201 are connected by the second crossbeam 202, and the three second mounting blocks 203 are fixedly connected to the rear end of the second crossbeam 202. The first fixing block 204 and the second fixing block 205 are respectively fixed to the rear end of the second mounting blocks 203 on both sides and in the middle, and are fixedly installed to the vertical support rod 101 by bolts. The mounting box 501 is fixedly installed on the top of the second mounting blocks 203 to provide support for the mounting assembly 5.

[0031] There are two rear support legs 3. The front end of the rear support leg 3 is fixedly connected to a first insert 301. The interior of the vertical support rod 101 is provided with a first slot 302. The first insert 301 is located inside the first slot 302. A bolt is threaded between the first insert 301 and the first slot 302.

[0032] In use, the first insert 301 is located inside the first slot 302. The first insert 301 is fixed to the first slot 302 by bolts, which improves the assembly efficiency of the warp knitting machine and ensures the stability of the connection between the rear support leg 3 and the main support frame 1.

[0033] There are two top support frames 4. The bottom of the top support frame 4 is fixedly connected to a second inclined support rod 401, and the top of the top support frame 4 is fixedly installed with a rubber support pad 402. The front ends of the top support frame 4 and the second inclined support rod 401 are both fixedly connected with second insert blocks 403. The vertical support rod 101 has two second slots 404 inside. The second insert blocks 403 are located inside the second slots 404. Bolts are threaded between the second insert blocks 403 and the second slots 404.

[0034] In use, the second insert 403 is located inside the second slot 404. The second insert 403 and the second slot 404 are fixed together by bolts to provide top support for the warp knitting machine. The rubber support pad 402 can play a buffering role and reduce the transmission of vibration at the top. The second inclined support rod 401 enhances the stability of the top support frame 4. The cooperation between the insert and the slot and the fixing of the bolts ensure the firmness of the connection between the top support frame 4 and the main support frame 1.

[0035] Working principle: First, the vertical support rod 101, the first crossbeam 102 and the first diagonal support rod 104 of the main support frame 1 are assembled to provide the main support structure for the warp knitting machine.

[0036] Then, the front support leg 201, the second crossbeam 202, the second mounting block 203, the first fixing block 204 and the second fixing block 205 of the front support frame 2 are assembled, and the first fixing block 204 and the second fixing block 205 are fixedly connected to the vertical support rod 101 by bolts to provide support for the front of the warp knitting machine.

[0037] Next, the first insert 301 of the rear support leg 3 is inserted into the first slot 302 of the vertical support rod 101 and fixed with bolts to provide support for the rear of the warp knitting machine.

[0038] Then, the second insert 403 of the top support frame 4 is inserted into the second slot 404 of the vertical support rod 101 and fixed with bolts to provide top support for the warp knitting machine.

[0039] During the operation of the warp knitting machine, after the rollers are installed inside the annular mounting block 507, the vibration generated by the roller rotation is transmitted to the annular mounting block 507. The annular mounting block 507 transmits the force to the movable ear plate 503 through the movable double-hole ear plate 506 and the connecting block 505. The movable ear plate 503 compresses the damper 502 and the spring 504. The damper 502 and the spring 504 absorb and reduce the vibration energy through their own elasticity and damping effect, thereby reducing the impact of vibration on other components of the warp knitting machine.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crossbeam reinforcement mechanism for a warp knitting machine frame, comprising a main support frame (1), characterized in that: The front end of the main support frame (1) is fixedly installed with a front support frame (2), the rear end of the main support frame (1) is fixedly installed with a rear support leg (3), there are two rear support legs (3), the top of the main support frame (1) is fixedly installed with a top support frame (4), there are two top support frames (4), and installation components (5) are fixedly installed on the main support frame (1) and the front support frame (2). The mounting assembly (5) includes a mounting box (501), a damper (502), a movable ear plate (503), a spring (504), a connecting block (505), a movable double-hole ear plate (506), and an annular mounting block (507). The mounting box (501) has multiple fixed installations on the main support frame (1) and the front support frame (2). Two dampers (502) are symmetrically installed inside the mounting box (501). The movable ear plate (503) is fixedly installed at the front end of the damper (502). The spring (504) is sleeved on the outer wall of the damper (502) and connected to the movable ear plate (503). The connecting block (505) is movably installed inside the movable ear plate (503). The movable double-hole ear plate (506) is movably installed on the top of the two connecting blocks (505). The annular mounting block (507) has two symmetrically distributed vertically. The bottom spring (504) is fixedly connected to the top of the movable double-hole ear plate (506).

2. The warp knitting machine frame beam reinforcement mechanism according to claim 1, characterized in that: The mounting assembly (5) also includes a hinge (508) and rollers (509), the hinge (508) being movably mounted between two annular mounting blocks (507), and the rollers (509) being movably mounted in multiples inside the annular mounting blocks (507).

3. The warp knitting machine frame beam reinforcement mechanism according to claim 1, characterized in that: The main support frame (1) includes vertical support rods (101), a first crossbeam (102), a first mounting block (103), and a first inclined support rod (104). There are three vertical support rods (101). Two of the first crossbeams (102) are fixedly connected between the three vertical support rods (101). Three of the first mounting blocks (103) are fixedly connected to the front ends of the three vertical support rods (101) in sequence. The first inclined support rod (104) is fixedly connected between the vertical support rods (101) and the first mounting block (103). The mounting box (501) is fixedly installed on the top of the first mounting block (103).

4. The warp knitting machine frame beam reinforcement mechanism according to claim 1, characterized in that: The front support frame (2) includes a front support leg (201), a second crossbeam (202), a second mounting block (203), a first fixing block (204), and a second fixing block (205). There are two front support legs (201). The second crossbeam (202) is fixedly connected between the two front support legs (201). There are three second mounting blocks (203) fixedly connected to the rear end of the second crossbeam (202). The first fixing block (204) is fixedly connected to the rear end of the two second mounting blocks (203). The second fixing block (205) is fixedly connected to the rear end of the middle second mounting block (203). The first fixing block (204) and the second fixing block (205) are both fixedly installed to the vertical support rod (101) by bolts. The mounting box (501) is fixedly installed on the top of the second mounting block (203).

5. The warp knitting machine frame beam reinforcement mechanism according to claim 3, characterized in that: There are two rear support legs (3). The front end of the rear support leg (3) is fixedly connected to a first insert (301). The interior of the vertical support rod (101) is provided with a first slot (302). The first insert (301) is located inside the first slot (302). A bolt is threaded between the first insert (301) and the first slot (302).

6. The warp knitting machine frame beam reinforcement mechanism according to claim 3, characterized in that: There are two top support frames (4). The bottom of the top support frame (4) is fixedly connected to a second inclined support rod (401). The top of the top support frame (4) is fixedly installed with a rubber support pad (402). The front ends of the top support frame (4) and the second inclined support rod (401) are both fixedly connected with second inserts (403). The vertical support rod (101) has two second slots (404) inside. The second inserts (403) are located inside the second slots (404). A bolt is threaded between the second inserts (403) and the second slots (404).

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