Detachable flexible photovoltaic system tension monitoring device

By integrating tensile and environmental monitoring functions, the detachable flexible photovoltaic system device solves the problem of the lack of climate and environmental monitoring in traditional devices, thereby improving the safety and stability of the flexible photovoltaic system and extending its service life.

CN223500545UActive Publication Date: 2025-10-31HUNAN CHANGCABLE INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422959742.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-31
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Traditional flexible photovoltaic monitoring devices lack climate and environmental monitoring capabilities, which prevents maintenance personnel from obtaining accurate information in a timely manner and making preparations in advance, thus affecting system stability and security.

Method used

A detachable flexible photovoltaic system tensile monitoring device is designed, which integrates tensile monitoring components, a weather instrument, and a controller. It can monitor the tensile force of the flexible component and the surrounding environmental parameters in real time, and send the data to a cloud platform through the controller to achieve remote monitoring and alarm.

Benefits of technology

It improves the safety and stability of the system, reduces safety hazards caused by human factors, enhances the overall stability and reliability of the system, ensures stable operation under various climatic conditions, and extends the service life of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223500545U_ABST
    Figure CN223500545U_ABST
Patent Text Reader

Abstract

The utility model discloses a detachable flexible photovoltaic system tension monitoring device, which belongs to the field of photovoltaic power generation, and comprises a tension monitoring assembly, a weather instrument and a controller, the tension monitoring assembly is detachably connected to a flexible part of a flexible photovoltaic system, the tension monitoring assembly is used for monitoring the tension of the flexible part of the flexible photovoltaic system, and the weather instrument is used for monitoring the tension of the flexible part of the flexible photovoltaic system. The meteorological instrument is installed on a supporting end column of the flexible photovoltaic system and used for monitoring meteorological parameters around the flexible photovoltaic system, the controller is installed on the supporting end column of the flexible photovoltaic system, and the controller is in communication connection with the tension monitoring assembly and the meteorological instrument. The controller is used for receiving monitoring data of the tension monitoring assembly and the meteorological instrument and sending the monitoring data to the cloud platform. According to the utility model, the tension monitoring assembly can be conveniently installed on the existing flexible photovoltaic power generation system, is convenient to disassemble and assemble, has strong applicability, can detect the change of the surrounding environment in real time, and ensures that the flexible photovoltaic power generation system can stably operate under various weather conditions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic power generation technology, and in particular to a detachable flexible photovoltaic system tensile monitoring device. Background Technology

[0002] With the development of photovoltaic technology, flexible photovoltaic systems have attracted widespread attention due to their unique thinness and flexibility, especially when facing complex terrain and diverse application scenarios, where their advantages are even more obvious. Traditional flexible photovoltaic prestress (tension) monitoring devices mainly focus on force monitoring, neglecting the impact of surrounding environmental changes on system operational stability. In actual operation, severe and extreme weather conditions are one of the important factors leading to photovoltaic system accidents. However, traditional monitoring devices usually lack climate monitoring capabilities, which is a significant drawback for flexible photovoltaic power generation systems built in remote areas such as deserts and Gobi. Because these areas are far from urban centers, traditional weather forecasts may not accurately reflect the actual climate conditions on site due to geographical differences, resulting in maintenance personnel being unable to obtain accurate information in a timely manner and thus unable to prepare in advance. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a detachable flexible photovoltaic system tensile monitoring device, which solves the problem that traditional monitoring devices typically lack the function of monitoring climate and environmental conditions.

[0004] A detachable flexible photovoltaic system tensile monitoring device according to an embodiment of the present invention includes:

[0005] A tensile force monitoring component is detachably connected to the flexible component of a flexible photovoltaic system, and the tensile force monitoring component is used to monitor the tensile force of the flexible component of the flexible photovoltaic system.

[0006] A weather instrument is installed on the support column of the flexible photovoltaic system. The weather instrument is used to monitor meteorological parameters around the flexible photovoltaic system.

[0007] The controller is installed on the support column of the flexible photovoltaic system. The controller is communicatively connected to the tensile monitoring component and the weather instrument. The controller is used to receive the monitoring data of the tensile monitoring component and the weather instrument and send it to the cloud platform.

[0008] A detachable flexible photovoltaic system tensile monitoring device according to an embodiment of the present invention has at least the following beneficial effects:

[0009] The tension monitoring component can monitor the tension of flexible components in real time and transmit the data to a cloud platform via a controller for remote monitoring. It can visually display the status of the flexible components in data form, allowing maintenance personnel to assess their operational condition based on specific data indicators. When an abnormality is detected in the flexible components, the device can promptly issue a remote alarm, thus achieving the effect of preventing and monitoring the condition of the flexible components. This method not only improves the safety of the system but also provides a scientific basis for the operation and maintenance of flexible photovoltaic systems, reduces safety hazards caused by human factors, and enhances the overall stability and reliability of the system.

[0010] The tensile monitoring component is detachably connected to the flexible components of the flexible photovoltaic system. It can be easily added to existing flexible photovoltaic power generation systems without requiring any modifications to the original system structure, greatly improving the applicability and ease of installation. Furthermore, its detachable nature not only facilitates installation but also greatly enhances subsequent maintenance, ensuring rapid replacement or repair even in the event of equipment failure. This guarantees the stability and reliability of the flexible photovoltaic power generation system and extends its service life.

[0011] Building upon traditional prestressing (tension) monitoring, this device integrates on-site environmental monitoring capabilities. It not only monitors the prestressing (tension) of flexible components but also detects real-time changes in the surrounding environment, including meteorological parameters such as wind speed, temperature, and humidity. When severe weather conditions are detected, the device can promptly issue an alarm, alerting maintenance personnel to take appropriate protective measures to prevent system failures or damage caused by weather. This comprehensive monitoring solution not only improves the safety and stability of the power generation system but also enhances its resilience, ensuring stable operation under various climatic conditions, thereby improving the overall operating efficiency and economic benefits of the photovoltaic system.

[0012] According to some embodiments of the present invention, the tensile monitoring component includes a tensile sensor and a tensile monitoring box. The tensile sensor is detachably connected to the flexible component of the flexible photovoltaic system, and the tensile monitoring box is detachably connected to the flexible component of the flexible photovoltaic system. The tensile sensor is electrically connected to the tensile monitoring box, and the tensile monitoring box is communicatively connected to the controller.

[0013] According to some embodiments of the present invention, the tension sensor includes a sensor body and a mounting component. The sensor body has force-receiving ends at both ends along the length direction of the sensor body. The two force-receiving ends protrude along the width direction of the sensor body and are located on the same side of the sensor body. The mounting component is connected to the middle part of the sensor body along the length direction of the sensor body. The two force-receiving ends and the mounting component respectively abut against the opposite sides of the flexible component of the flexible photovoltaic system.

[0014] According to some embodiments of this utility model, the mounting component includes a pressure plate, a baffle, two screws, and two nuts. The pressure plate is provided with a limiting groove for the flexible component of the flexible photovoltaic system to extend into. One end of each of the two screws is connected to the pressure plate. The baffle is provided with two connecting holes, and the other ends of the two screws are respectively inserted into the two connecting holes. The sensor body is located between the two screws. The baffle abuts against the side of the sensor body away from the pressure plate. The nuts are threadedly connected to the screws and abut against the side of the baffle away from the pressure plate.

[0015] According to some embodiments of the present invention, the tensile monitoring box includes a base plate, a monitoring shell, and a U-shaped clamp. The monitoring shell is mounted on the base plate, and the base plate is connected to the flexible component of the flexible photovoltaic system through the U-shaped clamp. The monitoring shell is provided with a signal interface for electrical connection with the tensile sensor, and a monitoring antenna for communication connection with the controller is provided on the monitoring shell.

[0016] According to some embodiments of the present invention, the controller includes a control housing, and an antenna assembly is disposed on the control housing. The antenna assembly includes a data receiving antenna, a data remote transmission antenna, and a GPS positioning antenna.

[0017] According to some embodiments of the present invention, the control housing is provided with a display screen for displaying tensile data.

[0018] According to some embodiments of the present invention, the control housing is provided with a waterproof cover for protecting the display screen.

[0019] According to some embodiments of this utility model, the control housing is provided with a switch for controlling the display screen to display and turn off.

[0020] According to some embodiments of the present invention, the control housing contains a storage battery, and the control housing is provided with a power interface, which is electrically connected to the storage battery.

[0021] Additional aspects and advantages of this invention will be set forth in part in the description which follows. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0023] Figure 1 This is a schematic diagram of the structure of the detachable flexible photovoltaic system tensile monitoring device according to an embodiment of the present invention;

[0024] Figure 2 for Figure 1 Enlarged view of A in the middle;

[0025] Figure 3 This is a front view of the controller of the detachable flexible photovoltaic system tensile monitoring device according to an embodiment of the present invention;

[0026] Figure 4 This is a bottom view of the controller of the detachable flexible photovoltaic system tensile monitoring device according to an embodiment of the present invention.

[0027] Icon labels:

[0028] 100. Tensile monitoring component; 110. Tensile sensor; 111. Sensor body; 1111. Force-bearing end; 112. Mounting component; 1121. Pressure plate; 1122. Baffle; 1123. Screw; 1124. Nut; 120. Tensile monitoring box; 121. Base plate; 122. Monitoring shell; 1221. Signal interface; 1222. Monitoring antenna; 123. U-shaped clamp;

[0029] 200. Weather instrument;

[0030] 300. Controller; 310. Control housing; 311. Antenna assembly; 312. Display screen; 313. Waterproof cover; 314. Switch; 315. Power interface;

[0031] 400, Solar cell unit; 500, Flexible component; 510, Photovoltaic anchor; 600, Support end column. Detailed Implementation

[0032] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0033] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] See Figure 1 In the flexible photovoltaic system, the flexible component 500 is installed on the support end column 600 through the photovoltaic anchor 510, and the solar unit 400 (photovoltaic panel) is installed on the flexible component 500.

[0036] Please see Figure 1 and Figure 2 This utility model discloses a detachable tensile monitoring device for a flexible photovoltaic system, comprising a tensile monitoring component 100, a meteorological instrument 200, and a controller 300. The tensile monitoring component 100 is detachably connected to the flexible component 500 of the flexible photovoltaic system and is used to monitor the tensile force of the flexible component 500. The meteorological instrument 200 is mounted on the support column 600 of the flexible photovoltaic system and is used to monitor meteorological parameters around the flexible photovoltaic system. The controller 300 is mounted on the support column 600 of the flexible photovoltaic system and is communicatively connected to the tensile monitoring component 100 and the meteorological instrument 200. The controller 300 is used to receive monitoring data from the tensile monitoring component 100 and the meteorological instrument 200 and transmit it to a cloud platform.

[0037] The tension monitoring component 100 can monitor the tension of the flexible component 500 in real time and transmit the data to the cloud platform via the controller 300 for remote monitoring. It can visually display the status of the flexible component 500 in data form, allowing maintenance personnel to assess its operational status based on specific data indicators. When an abnormality is detected in the flexible component 500, the device can promptly issue a remote alarm, thus achieving the effect of preventing and monitoring the status of the flexible component 500. This method not only improves system safety but also provides a scientific basis for the operation and maintenance of flexible photovoltaic systems, reduces safety hazards caused by human factors, and enhances the overall stability and reliability of the system.

[0038] The tensile monitoring component 100 is detachably connected to the flexible component 500 of the flexible photovoltaic system. The tensile monitoring component 100 can be easily added to existing flexible photovoltaic power generation systems without requiring any modifications to the original system structure, greatly improving the applicability and ease of installation. Furthermore, due to its detachable nature, the device not only facilitates installation but also greatly enhances subsequent maintenance, ensuring rapid replacement or repair even in the event of equipment failure. This guarantees the stability and reliability of the flexible photovoltaic power generation system and extends its service life.

[0039] Building upon traditional prestressing (tension) monitoring, this device integrates on-site environmental monitoring capabilities. It not only monitors the prestressing (tension) of the flexible component 500 but also detects real-time changes in the surrounding environment, including meteorological parameters such as wind speed, temperature, and humidity. When severe weather conditions are detected, the device can promptly issue an alarm, alerting maintenance personnel to take appropriate protective measures to prevent system failures or damage caused by weather. This comprehensive monitoring solution not only improves the safety and stability of the power generation system but also enhances its resilience, ensuring stable operation under various climatic conditions, thereby improving the overall operating efficiency and economic benefits of the photovoltaic system.

[0040] In some embodiments, see Figure 1 and Figure 2 The tensile monitoring component 100 includes a tensile sensor 110 and a tensile monitoring box 120. The tensile sensor 110 is detachably connected to the flexible component 500 of the flexible photovoltaic system, and the tensile monitoring box 120 is detachably connected to the flexible component 500 of the flexible photovoltaic system. The tensile sensor 110 and the tensile monitoring box 120 are electrically connected, and the tensile monitoring box 120 is communicatively connected to the controller 300. The tensile sensor 110 monitors changes in tensile force on the flexible component 500, and the tensile monitoring box 120 sends the monitoring data from the tensile sensor 110 to the controller 300. Both the tensile sensor 110 and the tensile monitoring box 120 can be detachably connected to the flexible component 500 of the flexible photovoltaic system, making assembly and disassembly convenient.

[0041] In some embodiments, see Figure 1 and Figure 2 The tension sensor 110 includes a sensor body 111 and a mounting member 112. The sensor body 111 has two force-receiving ends 1111 at both ends along its length. These two force-receiving ends 1111 protrude along the width of the sensor body 111 and are located on the same side of the sensor body 111. The mounting member 112 is connected to the middle of the sensor body 111 along its length. The two force-receiving ends 1111 and the mounting member 112 respectively abut against opposite sides of the flexible component 500 of the flexible photovoltaic system. The sensor body 111 is mounted on the flexible component 500 via the mounting member 112. The mounting member 112 and the force-receiving ends 1111 abut against opposite sides of the flexible component 500, ensuring stable contact between the flexible component 500 and the force-receiving ends 1111, and ensuring that the tension sensor 110 monitors the tension of the flexible component 500.

[0042] In some embodiments, see Figure 1 and Figure 2 The mounting component 112 includes a pressure plate 1121, a baffle 1122, two screws 1123, and two nuts 1124. The pressure plate 1121 has a limiting groove for the flexible component 500 of the flexible photovoltaic system to extend into. The limiting groove is located in the middle of the pressure plate 1121, ensuring that the force-bearing point of the flexible component 500 on the pressure plate 1121 is fixed and that the two force-bearing ends 1111 are subjected to balanced force. One end of each screw 1123 is connected to the pressure plate 1121. The baffle 1122 has two connecting holes, and the other ends of each screw 1123 pass through these holes. The sensor body 111 is located between the two screws 1123. The baffle 1122 abuts against the side of the sensor body 111 away from the pressure plate 1121. The nuts 1124 are threadedly connected to the screws 1123 and abut against the side of the baffle 1122 away from the pressure plate 1121. During installation, the flexible component 500 abuts against the two force-bearing ends 1111, and then a pressure plate 1121 is placed on the upper end of the flexible component 500. A baffle 1122 is placed below the sensor body 111. The lower ends of the two screws 1123 pass through the two connecting holes and are then connected to the nuts 1124 to install the sensor body 111 on the flexible component 500.

[0043] In some embodiments, see Figure 1 and Figure 2The tensile monitoring box 120 includes a base plate 121, a monitoring shell 122, and a U-shaped clamp 123. The monitoring shell 122 is mounted on the base plate 121, and the base plate 121 is connected to the flexible component 500 of the flexible photovoltaic system via the U-shaped clamp 123. A signal interface 1221 is provided on the monitoring shell 122, which is electrically connected to the tensile sensor 110 via a signal line. A monitoring antenna 1222 is provided on the monitoring shell 122, and the monitoring antenna 1222 is communicatively connected to the controller 300. The U-shaped clamp 123 is mounted on the flexible component 500 via a nut 1124, allowing for easy assembly and disassembly.

[0044] In some embodiments, see Figure 1 , Figure 3 and Figure 4 The controller 300 includes a control housing 310, on which an antenna assembly 311 is mounted. The antenna assembly 311 includes a data receiving antenna, a data remote transmission antenna, and a GPS positioning antenna. The data receiving antenna receives tensile monitoring data from the tensile monitoring component 100 and meteorological data from the meteorological instrument 200. The data remote transmission antenna transmits data to a cloud platform, and the GPS positioning antenna locates the position of the controller 300. In cases of prestress anomalies, due to the complex on-site environment and the large number of installed flexible photovoltaic modules, it is difficult to locate the fault point accurately and promptly. A high-precision GPS positioning system has been added to the existing prestress monitoring and alarm functions. This allows maintenance personnel to quickly locate the abnormal flexible photovoltaic module based on the precise location information provided by the alarm equipment, thereby achieving efficient fault diagnosis and handling.

[0045] The control box can simultaneously receive data from several tensile monitoring components 100, achieving one-to-many communication. This allows one control box to simultaneously monitor the prestress of multiple flexible photovoltaic power generation modules 500, improving equipment utilization and reducing data monitoring costs.

[0046] In some embodiments, see Figure 1 , Figure 3 and Figure 4 The control housing 310 is equipped with a display screen 312, which is used to display tensile data and meteorological data. Data uploaded by the tensile monitoring component 100 can be displayed on the display screen 312 in real time, making it convenient for maintenance personnel to view the data locally and grasp the status of the flexible photovoltaic power generation system.

[0047] In some embodiments, see Figure 1 , Figure 3 and Figure 4 The control housing 310 is equipped with a waterproof cover 313, which protects the display screen 312. The waterproof cover 313 provides protection for the display screen 312, preventing foreign objects or rainwater from damaging the display screen 312.

[0048] In some embodiments, see Figure 1 , Figure 3 and Figure 4 The control housing 310 is equipped with a switch 314 for controlling the display screen 312 to be on and off. When local data needs to be viewed, the switch 314 can be manually turned on, and the display screen 312 will light up. After maintenance is completed, the switch 314 can be turned off, and the display screen 312 will turn off, thereby reducing the power consumption of the device and increasing the device's battery life.

[0049] In some embodiments, see Figure 1 , Figure 3 and Figure 4 The control housing 310 contains a battery and has a power interface 315 that is electrically connected to the battery. An external power supply is used to enhance device protection, preventing the internal battery from running out of power and causing the device to disconnect.

[0050] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0051] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A detachable flexible photovoltaic system tensile monitoring device, characterized in that, include: A tensile force monitoring component is detachably connected to the flexible component of a flexible photovoltaic system, and the tensile force monitoring component is used to monitor the tensile force of the flexible component of the flexible photovoltaic system. A weather instrument is installed on the support column of the flexible photovoltaic system. The weather instrument is used to monitor meteorological parameters around the flexible photovoltaic system. The controller is installed on the support column of the flexible photovoltaic system. The controller is communicatively connected to the tensile monitoring component and the weather instrument. The controller is used to receive the monitoring data of the tensile monitoring component and the weather instrument and send it to the cloud platform.

2. The detachable flexible photovoltaic system tensile monitoring device according to claim 1, characterized in that, The tensile monitoring component includes a tensile sensor and a tensile monitoring box. The tensile sensor is detachably connected to the flexible component of the flexible photovoltaic system, and the tensile monitoring box is detachably connected to the flexible component of the flexible photovoltaic system. The tensile sensor is electrically connected to the tensile monitoring box, and the tensile monitoring box is communicatively connected to the controller.

3. The detachable flexible photovoltaic system tensile monitoring device according to claim 2, characterized in that, The tension sensor includes a sensor body and a mounting component. The sensor body has force-receiving ends at both ends along its length direction. The two force-receiving ends protrude along the width direction of the sensor body and are located on the same side of the sensor body. The mounting component is connected to the middle part of the sensor body along its length direction. The two force-receiving ends and the mounting component respectively abut against the opposite sides of the flexible component of the flexible photovoltaic system.

4. The detachable flexible photovoltaic system tensile monitoring device according to claim 3, characterized in that, The mounting component includes a pressure plate, a baffle, two screws, and two nuts. The pressure plate is provided with a limiting groove for the flexible components of the flexible photovoltaic system to extend into. One end of each of the two screws is connected to the pressure plate. The baffle is provided with two connecting holes, and the other ends of the two screws are respectively inserted into the two connecting holes. The sensor body is located between the two screws. The baffle abuts against the side of the sensor body away from the pressure plate. The nuts are threadedly connected to the screws and abut against the side of the baffle away from the pressure plate.

5. The detachable flexible photovoltaic system tensile monitoring device according to claim 2, characterized in that, The tensile monitoring box includes a base plate, a monitoring shell, and a U-shaped clamp. The monitoring shell is mounted on the base plate, and the base plate is connected to the flexible component of the flexible photovoltaic system through the U-shaped clamp. The monitoring shell is provided with a signal interface for electrical connection with the tensile sensor, and a monitoring antenna for communication connection with the controller.

6. The detachable flexible photovoltaic system tensile monitoring device according to claim 1, characterized in that, The controller includes a control housing, on which an antenna assembly is disposed. The antenna assembly includes a data receiving antenna, a data remote transmission antenna, and a GPS positioning antenna.

7. A detachable flexible photovoltaic system tensile monitoring device according to claim 6, characterized in that, The control housing is equipped with a display screen for displaying tensile data.

8. The detachable flexible photovoltaic system tensile monitoring device according to claim 7, characterized in that, The control housing is equipped with a waterproof cover to protect the display screen.

9. A detachable flexible photovoltaic system tensile monitoring device according to claim 7, characterized in that, The control housing is equipped with a switch for controlling the display screen to be displayed and turned off.

10. A detachable flexible photovoltaic system tensile monitoring device according to claim 6, characterized in that, The control housing contains a storage battery, and a power interface is provided on the control housing, which is electrically connected to the storage battery.