Spiral spring rolling mechanism

By adjusting the height of the driven roller and the position of the upright, the spiral spring winding mechanism solves the problem that the existing equipment cannot adapt to the conveying of steel wires of different thicknesses, and realizes efficient and precise spiral spring winding, thereby improving production efficiency and product quality.

CN223506144UActive Publication Date: 2025-11-04盐城市张弛弹簧制造有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422052465.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-11-04
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing spiral spring winding device cannot adjust the distance between the upper and lower drive rollers, which makes it unable to adapt to the conveying of steel wires of different thicknesses, affecting the subsequent winding effect.

Method used

A spiral spring winding mechanism was designed. The height of the driven roller is changed by the adjustment mechanism, the distance between the driven roller and the driving roller is adjusted, and the position of the stand is adjusted by the auxiliary mechanism, so as to realize the conveying and winding of steel wires of different thicknesses.

Benefits of technology

It enables efficient conveying and winding of steel wires of different thicknesses, improves production efficiency and winding accuracy, reduces manual intervention, and enhances material utilization and product quality uniformity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223506144U_ABST
    Figure CN223506144U_ABST
Patent Text Reader

Abstract

The utility model relates to a spiral spring rolling mechanism which comprises a workbench, the top of the workbench is provided with a fixing plate and a vertical frame, the front side of the fixing plate is provided with a conveying assembly, the conveying assembly comprises three driving rollers and three driven rollers, the vertical frame is provided with a rolling assembly, and the rolling assembly is connected with the driving rollers and the driven rollers. A power assembly is arranged among the three driving rollers; an adjusting mechanism is arranged among the three driven rollers and comprises a connecting plate, the connecting plate is movably installed on the front side of the fixing plate, a screw rod is fixedly installed on the rear side of the connecting plate, and a sliding opening located in the outer surface of the screw rod is formed in the fixing plate; the outer surface of the screw is in threaded connection with a nut located on the rear side of the fixing plate. According to the spiral spring rolling mechanism, by arranging the adjusting mechanism, the heights of the three driven rollers can be changed, the distances between the three driven rollers and the three driving rollers can be adjusted, and therefore steel wires with different thicknesses can be conveyed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of helical spring processing technology, specifically a helical spring coiling mechanism. Background Technology

[0002] A helical spring is an elastic element, usually made of metal wire. It is characterized by its ability to withstand compressive or tensile forces and to store energy, releasing it when needed. It has advantages such as simple structure, low manufacturing cost, and long service life, and is therefore widely used in industry and daily life. Helical springs are manufactured by a coiling machine, which winds metal wire into a helical shape to form a helical spring.

[0003] A search revealed, for example, that Chinese Patent Publication No. CN219703351U discloses a coiling device for automotive suspension springs, including a worktable. Support legs are fixedly connected to the lower end face of the worktable. A traction mechanism is located on the left side of the upper end face of the worktable, and a winding mechanism is located on the right side of the upper end face. This utility model relates to the field of automotive suspension spring manufacturing equipment, solving the problems of traditional spring manufacturing requiring significant labor, low productivity, low material utilization, and inconsistent quality, making fully automated processing inconvenient. It reduces manual labor, improves efficiency, and offers higher precision than manual labor.

[0004] However, the distance between the upper and lower drive rollers in the above device cannot be adjusted, making it inconvenient to transport steel wires of different thicknesses, which in turn affects subsequent winding. Therefore, a helical spring winding mechanism is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a spiral spring winding mechanism that has the advantages of conveying steel wires of different thicknesses. It solves the problem that the distance between the upper and lower drive rollers in the above-mentioned devices cannot be adjusted, making it inconvenient to convey steel wires of different thicknesses and thus affecting subsequent winding.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a spiral spring winding mechanism, including a worktable, a fixed plate and a vertical frame are provided on the top of the worktable, a conveying assembly is provided on the front side of the fixed plate, the conveying assembly includes three active rollers and three driven rollers, a winding assembly is provided on the vertical frame, and a power assembly is provided between the three active rollers;

[0007] An adjustment mechanism is provided between the three driven rollers. The adjustment mechanism includes a connecting plate. The connecting plate is movably installed on the front side of the fixed plate. A screw is fixedly installed on the rear side of the connecting plate. A sliding opening is provided inside the fixed plate on the outer surface of the screw. A nut located on the rear side of the fixed plate is threadedly connected to the outer surface of the screw.

[0008] Furthermore, the power assembly includes rotating rods, and rotating rods that penetrate a fixed plate are fixedly installed on the rear side of each of the three drive rollers. A motor connected to one of the rotating rods is fixedly installed on the rear side of the fixed plate. Pulleys are fixedly installed on the outer surfaces of the three rotating rods, and a connecting belt is installed between each pair of adjacent pulleys.

[0009] Furthermore, the winding assembly includes an electric push rod, which is fixedly installed on the top of the upright frame. A lifting seat is fixedly installed on the bottom of the electric push rod, and a motor is fixedly installed on the rear side of the lifting seat. A winding rod that passes through the lifting seat is fixedly installed at the output shaft of the motor.

[0010] Furthermore, an auxiliary mechanism is provided on the workbench. The auxiliary mechanism includes a slide groove. The top right end of the workbench has a slide groove. A slider that is fixedly installed to the bottom of the stand is slidably connected inside the slide groove. An electric push rod two that is fixedly connected to the slider is fixedly installed on the front right end of the workbench.

[0011] Furthermore, the sliding opening is adapted to the screw, two slide rails are provided on the front side wall of the fixing plate, and a pulley that is slidably connected to the two slide rails is fixedly installed on the rear side of the connecting plate.

[0012] Furthermore, the three driving rollers correspond one-to-one with the three driven rollers, and the three driven rollers are all rotatably mounted on the front side of the connecting plate.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. This spiral spring winding mechanism, by setting an adjustment mechanism, can change the height of the three driven rollers and adjust the distance between the three driven rollers and the three driving rollers, thereby realizing the conveying of steel wires of different thicknesses.

[0015] 2. This spiral spring winding mechanism, by setting an auxiliary mechanism, can adjust the position of the stand on the workbench so that the transmitted steel wire can be wound around different positions on the surface of the winding rod. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2This is a rear view of the fixing plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model.

[0019] In the diagram: 1. Workbench; 2. Fixed plate; 3. Conveying assembly; 301. Driven roller; 302. Driven roller; 4. Power assembly; 401. Rotating rod; 402. Motor 1; 403. Pulley; 404. Connecting belt; 5. Adjusting mechanism; 501. Connecting plate; 502. Screw; 503. Slide; 504. Nut; 6. Stand; 601. Electric push rod 1; 602. Lifting seat; 603. Motor 2; 604. Winding rod; 7. Auxiliary mechanism; 701. Slide groove; 702. Slider; 703. Electric push rod 2. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 A spiral spring winding mechanism in this embodiment includes a worktable 1, a fixed plate 2 and a stand 6 on the top of the worktable 1, a conveying assembly 3 on the front side of the fixed plate 2, the conveying assembly 3 including three active rollers 301 and three driven rollers 302, a winding assembly on the stand 6, and a power assembly 4 between the three active rollers 301.

[0022] An adjustment mechanism 5 is provided between the three driven rollers 302. The adjustment mechanism 5 includes a connecting plate 501. The connecting plate 501 is movably installed on the front side of the fixed plate 2. A screw 502 is fixedly installed on the rear side of the connecting plate 501. A sliding opening 503 is provided inside the fixed plate 2 on the outer surface of the screw 502. A nut 504 located on the rear side of the fixed plate 2 is threadedly connected to the outer surface of the screw 502.

[0023] The sliding chute 503 is adapted to the screw 502. The screw 502 can move up and down within the sliding chute 503, thereby changing the height of the connecting plate 501 and thus changing the distance between the three driven rollers 302 and the three driving rollers 301. This enables the conveying of steel wires of different thicknesses and meets the requirements for winding different types of steel wires.

[0024] The height of the screw 502 can be fixed by the nut 504, which means the height of the three driven rollers 302 can be fixed.

[0025] Two slide rails are provided on the front side wall of the fixed plate 2, and a pulley that is slidably connected to the two slide rails is fixedly installed on the rear side of the connecting plate 501. By setting the slide rails and pulleys, the stability of the connecting plate 501 when moving up and down is improved.

[0026] The power assembly 4 includes a rotating rod 401. The rear sides of the three drive rollers 301 are all fixedly installed with rotating rods 401 that pass through the fixed plate 2. The rear side of the fixed plate 2 is fixedly installed with a motor 402 connected to one of the rotating rods 401. The outer surfaces of the three rotating rods 401 are all fixedly installed with pulleys 403. A connecting belt 404 is installed between every two adjacent pulleys 403.

[0027] Under the action of the power component 4, the three active rollers 301 can be driven to rotate, providing power for the conveying of the steel wire, so that the steel wire is located between the three active rollers 301 and the three driven rollers 302, and the steel wire is conveyed to the coiling component.

[0028] The winding assembly includes an electric push rod 601. The electric push rod 601 is fixedly installed on the top of the stand 6. The lifting seat 602 is fixedly installed on the bottom of the electric push rod 601. The motor 603 is fixedly installed on the rear side of the lifting seat 602. The winding rod 604 that passes through the lifting seat 602 is fixedly installed at the output shaft of the motor 603.

[0029] The electric push rod 601 can drive the winding rod 604 to move up and down, thus facilitating the winding of the delivered steel wire.

[0030] An auxiliary mechanism 7 is provided on the workbench 1. The auxiliary mechanism 7 includes a slide groove 701. The slide groove 701 is opened at the top right end of the workbench 1. The slide groove 701 is slidably connected to a slider 702 that is fixedly installed at the bottom of the stand 6. An electric push rod 703 that is fixedly connected to the slider 702 is fixedly installed at the front right end of the workbench 1.

[0031] With the cooperation of electric push rod 703 and slider 702, when electric push rod 703 extends and retracts at a constant speed, the steel wire can be evenly wound onto the winding rod 604.

[0032] When implementing this procedure, please follow these steps:

[0033] 1) First, adjust the distance between the three active rollers 301 and the three driven rollers 302 according to the thickness of the steel wire. First, the screw 502 moves up and down in the sliding mouth 503, which drives the connecting plate 501 to move up and down. The connecting plate 501 drives the three driven rollers 302 to move up and down. After adjusting the three driven rollers 302 and the three active rollers 301 to a suitable thickness for the steel wire.

[0034] 2) Then, the motor 402 drives the rotating rod 401 connected to it to rotate. With the cooperation of three pulleys 403 and two connecting belts 404, the three rotating rods 401 rotate simultaneously, thereby driving the three active rollers 301 to rotate. At that time, the steel wire is transported to the winding assembly between the three active rollers 301 and the three driven rollers 302.

[0035] 3) Adjust the position of the winding rod 604 according to the height transmitted from the steel wire. Drive the lifting seat 602 up and down through the electric push rod 601. The lifting seat 602 drives the winding rod 604 up and down. After adjusting the winding rod 604 to a suitable height, drive the winding rod 604 to rotate and wind the steel wire through the motor 603.

[0036] 4) Finally, when adjusting the position of the steel wire wound on the winding rod 604, the electric push rod 703 drives the slider 702 to move back and forth in the slide groove 701, thereby driving the upright frame 6 to move back and forth.

[0037] In summary, this spiral spring winding mechanism, by setting the adjustment mechanism 5, can change the height of the three driven rollers 302 and adjust the distance between the three driven rollers 302 and the three driving rollers 301, thereby realizing the conveying of steel wires of different thicknesses.

[0038] Furthermore, by setting up the auxiliary mechanism 7, the position of the upright 6 on the workbench 1 can be adjusted so that the transmitted steel wire can be wound around different positions on the surface of the winding rod 604.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A helical spring winding mechanism, comprising a worktable (1), characterized in that: The top of the workbench (1) is provided with a fixed plate (2) and a stand (6). A conveying assembly (3) is provided on the front side of the fixed plate (2). The conveying assembly (3) includes three active rollers (301) and three driven rollers (302). A winding assembly is provided on the stand (6). A power assembly (4) is provided between the three active rollers (301). An adjustment mechanism (5) is provided between the three driven rollers (302). The adjustment mechanism (5) includes a connecting plate (501). The connecting plate (501) is movably installed on the front side of the fixed plate (2). A screw (502) is fixedly installed on the rear side of the connecting plate (501). A sliding groove (503) located on the outer surface of the screw (502) is opened inside the fixed plate (2). A nut (504) located on the rear side of the fixed plate (2) is threadedly connected to the outer surface of the screw (502).

2. The helical spring winding mechanism according to claim 1, characterized in that: The power assembly (4) includes a rotating rod (401). The rear sides of the three driving rollers (301) are all fixedly installed with rotating rods (401) that pass through the fixed plate (2). The rear side of the fixed plate (2) is fixedly installed with a motor (402) connected to one of the rotating rods (401). The outer surfaces of the three rotating rods (401) are all fixedly installed with pulleys (403). A connecting belt (404) is installed between every two adjacent pulleys (403).

3. The helical spring winding mechanism according to claim 1, characterized in that: The winding assembly includes an electric push rod (601), which is fixedly installed on the top of the stand (6). A lifting seat (602) is fixedly installed on the bottom of the electric push rod (601). A motor (603) is fixedly installed on the rear side of the lifting seat (602). A winding rod (604) that passes through the lifting seat (602) is fixedly installed at the output shaft of the motor (603).

4. The helical spring winding mechanism according to claim 1, characterized in that: An auxiliary mechanism (7) is provided on the workbench (1). The auxiliary mechanism (7) includes a slide groove (701). The slide groove (701) is opened at the top right end of the workbench (1). A slider (702) fixedly installed to the bottom of the stand (6) is slidably connected inside the slide groove (701). An electric push rod (703) fixedly connected to the slider (702) is fixedly installed at the front right end of the workbench (1).

5. A helical spring winding mechanism according to claim 1, characterized in that: The sliding opening (503) is adapted to the screw (502), and two slide rails are provided on the front side wall of the fixing plate (2). The rear side of the connecting plate (501) is fixedly installed with a pulley that is slidably connected to the two slide rails.

6. The helical spring winding mechanism according to claim 1, characterized in that: The three driving rollers (301) correspond one-to-one with the three driven rollers (302), and the three driven rollers (302) are rotatably mounted on the front side of the connecting plate (501).

Citation Information

Patent Citations

  • Spiral spring winding device for automotive suspension

    CN219703351U