Positioning device for multi-angle welding equipment

By designing a positioning device for multi-angle welding equipment, and utilizing a support base, support frame, docking mechanism, and positioning mechanism, automated docking and multi-angle adjustment of workpieces are achieved. This solves the problem that the welding position of workpieces in existing welding equipment is not convenient for automated docking, and improves welding efficiency and accuracy.

CN223506555UActive Publication Date: 2025-11-04RUGAO JIUTAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202422897869.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-04
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing positioning structure of welding equipment makes it difficult to achieve automated docking of welding positions of two sets of workpieces during welding, resulting in low welding efficiency and low degree of automation.

Method used

A positioning device for multi-angle welding equipment was designed, comprising a support base, a support frame, a docking mechanism, a support mechanism, and a positioning mechanism. Through components such as a drive motor, an adjusting motor, and a telescopic cylinder, the device enables automated docking and multi-angle adjustment of workpieces, reducing manual operation.

Benefits of technology

It achieves automated docking of workpiece welding positions, improves welding efficiency and accuracy, enhances the automation and applicability of the device, and is suitable for positioning workpieces of different specifications and shapes.

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Abstract

The utility model relates to the technical field of welding equipment, and discloses a positioning device for multi-angle welding equipment, which comprises a support base, a support frame is arranged above the support base, a butt joint mechanism is arranged between the support base and the support frame, a support mechanism is arranged above the support frame, and the butt joint mechanism is arranged above the support frame. A positioning mechanism is arranged above the supporting base, the butt joint mechanism comprises a fixing frame, the fixing frame is fixedly installed on one side of the upper surface of the supporting base, and a driving motor is fixedly installed on one side of the interior of the fixing frame. According to the positioning device for the multi-angle welding equipment, by arranging the butt joint mechanism, when the device carries out positioning operation of workpiece welding, a worker can drive the two sets of supporting frames to move oppositely by operating a driving motor, and when the device carries out angle adjustment on a workpiece, the angle of the workpiece can be adjusted conveniently; automatic butt joint of welding positions of two sets of workpieces can be achieved, auxiliary operation of workers is not needed, and the automation and welding precision of the device are improved.
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Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically a positioning device for multi-angle welding equipment. Background Technology

[0002] In the welding and processing of steel structures, positioning devices are required to position and support the workpieces being processed.

[0003] The existing patent document CN219521000U discloses a welding device with a positioning structure. This utility model adopts an adjustable angle structure, which allows for multi-angle docking and fixing of materials. The extrusion-type fixing structure makes operation simple and efficient, while the multi-point positioning structure allows for arbitrary positioning of materials to a designated position for welding.

[0004] However, the positioning structure of existing welding equipment is not conducive to the automatic docking of the welding positions of two sets of workpieces when welding. When the existing welding equipment uses positioning devices to weld workpieces at multiple angles, the position and angle of the workpieces need to be manually adjusted. This operation not only increases the labor intensity of the workers, but also results in low welding efficiency and low degree of automation. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this utility model is to provide a positioning device for multi-angle welding equipment, so as to solve the problem mentioned in the background art that the positioning structure of existing welding equipment is not convenient for the automatic docking of the welding positions of two sets of workpieces when welding workpieces.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a positioning device for a multi-angle welding equipment, comprising a support base, a support frame disposed above the support base, a docking mechanism disposed between the support base and the support frame, a support mechanism disposed above the support frame, and a positioning mechanism disposed above the support base;

[0009] The docking mechanism includes a fixed frame, which is fixedly installed on one side of the upper surface of the support base. A drive motor is fixedly installed on one side inside the fixed frame. A double-sided lead screw is fixedly connected to the transmission end of the drive motor. The end of the double-sided lead screw away from the drive motor is connected to the fixed frame through a bearing. A moving block is threadedly connected to the outer surface of the double-sided lead screw. A support plate is fixedly connected to one side of the moving block. The support frame is located on the upper surface of the support plate.

[0010] Preferably, the support mechanism includes a slider, which is fixedly installed on the side of the support plate away from the moving block, and a sliding rod is fixedly connected to the inner side of the support base, with the slider and the sliding rod being slidably connected.

[0011] Preferably, a support rod is fixedly connected to the bottom end of the support plate, the support rod is slidably connected to the support base, and circular plates are fixedly connected to both sides of the top end of the support frame.

[0012] Preferably, an adjusting motor is fixedly installed on one side of the circular plate, the transmission end of the adjusting motor passes through the circular plate and is fixedly connected to a rectangular frame, and a fixing seat is fixedly connected to the inner side of the circular plate.

[0013] Preferably, the side of the rectangular frame away from the adjusting motor is rotatably connected to the fixed base, and a force-bearing rod is fixedly connected to the outer side of the rectangular frame, and the force-bearing rod is slidably connected to the circular plate.

[0014] Preferably, the positioning mechanism includes a drive motor, which is fixedly installed at the bottom of the inner side of the rectangular frame, and a U-shaped mounting platform is fixedly connected to the transmission end at the top of the drive motor.

[0015] Preferably, a first telescopic cylinder is fixedly installed on both sides of the U-shaped mounting platform, and the transmission end of the first telescopic cylinder is fixedly connected to a first extrusion plate through the rectangular frame. A second telescopic cylinder is fixedly installed in the middle of the upper surface of the rectangular frame.

[0016] Preferably, the transmission end at the bottom of the second telescopic cylinder is fixedly connected to a connecting rod through the rectangular frame, a second extrusion plate is provided below the connecting rod, a connecting disc is fixedly connected to the upper surface of the second extrusion plate, and the connecting rod is rotatably connected to the connecting disc.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. The positioning device of this multi-angle welding equipment, by setting a docking mechanism, enables the operator to drive the two sets of support frames to move in opposite directions by operating the drive motor when the device is performing the positioning operation of the workpiece welding. This allows the device to automatically achieve docking of the welding points of the two sets of workpieces when adjusting the angle of the workpiece, without the need for operator assistance, thus improving the automation and welding accuracy of the device.

[0019] 2. The positioning device for this multi-angle welding equipment, by setting up a support mechanism and a positioning mechanism, enables the operator to position workpieces of different specifications and shapes during use, thereby ensuring the stability of the workpieces during welding operations and improving the practicality and applicability of the device. Attached Figure Description

[0020] Figure 1This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a three-dimensional structural diagram of the docking mechanism of this utility model;

[0022] Figure 3 This is a three-dimensional structural diagram of the support mechanism of this utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the positioning mechanism of this utility model.

[0024] In the diagram: 1. Support base; 2. Support frame; 3. Docking mechanism; 301. Fixed frame; 302. Drive motor; 303. Double-sided lead screw; 304. Moving block; 305. Support plate; 4. Support mechanism; 401. Slider; 402. Sliding rod; 403. Support rod; 404. Circular plate; 405. Adjusting motor; 406. Rectangular frame; 407. Fixed seat; 408. Force-bearing rod; 5. Positioning mechanism; 501. Drive motor; 502. U-shaped mounting platform; 503. First telescopic cylinder; 504. First extrusion plate; 505. Second telescopic cylinder; 506. Connecting rod; 507. Second extrusion plate; 508. Connecting plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a positioning device for a multi-angle welding equipment, including a support base 1, a support frame 2 above the support base 1, a docking mechanism 3 between the support base 1 and the support frame 2, a support mechanism 4 above the support frame 2, and a positioning mechanism 5 above the support base 1.

[0027] The docking mechanism 3 includes a fixed frame 301, which is fixedly installed on one side of the upper surface of the support base 1. A drive motor 302 is fixedly installed on one side inside the fixed frame 301. A double-sided lead screw 303 is fixedly connected to the transmission end of the drive motor 302. The end of the double-sided lead screw 303 away from the drive motor 302 is connected to the fixed frame 301 through a bearing. A moving block 304 is threadedly connected to the outer surface of the double-sided lead screw 303. A support plate 305 is fixedly connected to one side of the moving block 304. The support frame 2 is located on the upper surface of the support plate 305. After the angles of the two sets of workpieces are adjusted, the drive motor 302 drives the moving block 304 to move on the double-sided lead screw 303. The moving block 304 drives the support plate 305 to move, so that the two sets of support frames 2 move towards each other at a uniform speed until the welding points of the two sets of workpieces are fully aligned, and then welding can be performed.

[0028] The support mechanism 4 includes a slider 401, which is fixedly installed on the side of the support plate 305 away from the moving block 304. A sliding rod 402 is fixedly connected to the inner side of the support base 1, and the slider 401 is slidably connected to the sliding rod 402. A support rod 403 is fixedly connected to the bottom end of the support plate 305, and the support rod 403 is slidably connected to the support base 1. Circular plates 404 are fixedly connected to both sides of the top end of the support frame 2. An adjusting motor 405 is fixedly installed on one side of the circular plate 404. A rectangular frame 406 is fixedly connected to the transmission end of the adjusting motor 405 through the circular plate 404. A fixed seat 407 is fixedly connected to the inner side of the circular plate 404. The rectangular frame 406 is rotatably connected to the fixed base 407 on the side away from the adjusting motor 405. A force-bearing rod 408 is fixedly connected to the outer side of the rectangular frame 406, and the force-bearing rod 408 is slidably connected to the circular plate 404. The positioning mechanism 5 includes a drive motor 501, which is fixedly installed at the bottom of the inner side of the rectangular frame 406. A U-shaped mounting platform 502 is fixedly connected to the transmission end of the top of the drive motor 501. First telescopic cylinders 503 are fixedly installed on both sides of the U-shaped mounting platform 502. The transmission end of the first telescopic cylinder 503 passes through the rectangular frame 406 and is fixedly connected to a first pressing plate 504. The upper surface of the rectangular frame 406... A second telescopic cylinder 505 is fixedly installed in the middle of the surface. The transmission end of the second telescopic cylinder 505 passes through the rectangular frame 406 and is fixedly connected to a connecting rod 506. A second extrusion plate 507 is set below the connecting rod 506. A connecting disc 508 is fixedly connected to the upper surface of the second extrusion plate 507. The connecting rod 506 is rotatably connected to the connecting disc 508. When using this device for positioning operations in welding processing, the operator places the two sets of workpieces to be processed into the two sets of rectangular frames 406 respectively, so that the workpieces are positioned above the U-shaped mounting platform 502. The operator pushes the first telescopic cylinder 503 by operating the first telescopic cylinder 503. The extrusion plate 504 makes full contact with the workpiece to achieve initial positioning of the workpiece. The second telescopic cylinder 505 pushes the second extrusion plate 507 to make full contact with the top surface of the workpiece to achieve fixed clamping of the workpiece and ensure the stability of the workpiece assembly. The operator operates the drive motor 501 to drive the U-shaped mounting table 502 to rotate, thereby adjusting the angle of the processed workpiece in the horizontal direction. The operator operates the adjusting motor 405 to drive the rectangular frame 406 to rotate. The rectangular frame 406 drives the force rod 408 to rotate on the circular plate 404, thereby adjusting the angle of the processed workpiece in the vertical direction.

[0029] Working Principle: When using this device for positioning welding operations, the operator places two sets of workpieces into two rectangular frames 406, ensuring the workpieces are positioned above the U-shaped mounting platform 502. The operator operates the first telescopic cylinder 503, pushing the first pressing plate 504 into full contact with the workpiece, achieving initial workpiece positioning. The second telescopic cylinder 505 then pushes the second pressing plate 507 into full contact with the top surface of the workpiece, achieving fixed clamping and ensuring the stability of the workpiece assembly. The operator operates the drive motor 501, rotating the U-shaped mounting platform 502, thereby adjusting the horizontal angle of the workpiece. In this process, the operator operates the adjusting motor 405, which drives the rectangular frame 406 to rotate. The rectangular frame 406 then drives the force-bearing rod 408 to rotate on the circular plate 404, thereby adjusting the vertical angle of the workpiece. After the angles of the two sets of workpieces are adjusted, the drive motor 302 drives the moving block 304 to move on the double-sided lead screw 303. The moving block 304 drives the support plate 305 to move, and the support plate 305 drives the slider 401 to slide on the slide rod 402. At the same time, it drives the support rod 403 to slide on the support base 1, so that the two sets of support frames 2 move towards each other at a uniform speed until the welding points of the two sets of workpieces are fully aligned, and then welding can be performed.

[0030] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A positioning device for a multi-angle welding equipment, comprising a support base (1), characterized in that: A support frame (2) is provided above the support base (1), a docking mechanism (3) is provided between the support base (1) and the support frame (2), a support mechanism (4) is provided above the support frame (2), and a positioning mechanism (5) is provided above the support base (1). The docking mechanism (3) includes a fixed frame (301), which is fixedly installed on one side of the upper surface of the support base (1). A drive motor (302) is fixedly installed on one side inside the fixed frame (301). A double-sided lead screw (303) is fixedly connected to the transmission end of the drive motor (302). The end of the double-sided lead screw (303) away from the drive motor (302) is connected to the fixed frame (301) through a bearing. A moving block (304) is threadedly connected to the outer surface of the double-sided lead screw (303). A support plate (305) is fixedly connected to one side of the moving block (304). The support frame (2) is located on the upper surface of the support plate (305).

2. The positioning device for a multi-angle welding equipment according to claim 1, characterized in that: The support mechanism (4) includes a slider (401), which is fixedly installed on the side of the support plate (305) away from the moving block (304). A sliding rod (402) is fixedly connected to the inner side of the support base (1), and the slider (401) and the sliding rod (402) are slidably connected.

3. The positioning device for a multi-angle welding equipment according to claim 2, characterized in that: The bottom end of the support plate (305) is fixedly connected to a support rod (403), the support rod (403) is slidably connected to the support base (1), and the two sides of the top of the support frame (2) are fixedly connected to circular plates (404).

4. The positioning device for a multi-angle welding equipment according to claim 3, characterized in that: An adjusting motor (405) is fixedly installed on one side of the circular plate (404). The transmission end of the adjusting motor (405) passes through the circular plate (404) and is fixedly connected to a rectangular frame (406). A fixing seat (407) is fixedly connected to the inner side of the circular plate (404).

5. A positioning device for a multi-angle welding equipment according to claim 4, characterized in that: The rectangular frame (406) is rotatably connected to the fixed base (407) on the side away from the adjusting motor (405). A force-bearing rod (408) is fixedly connected to the outside of the rectangular frame (406), and the force-bearing rod (408) is slidably connected to the circular plate (404).

6. A positioning device for a multi-angle welding equipment according to claim 5, characterized in that: The positioning mechanism (5) includes a drive motor (501), which is fixedly installed at the bottom of the inner side of the rectangular frame (406), and a U-shaped mounting platform (502) is fixedly connected to the transmission end of the top of the drive motor (501).

7. A positioning device for a multi-angle welding equipment according to claim 6, characterized in that: The first telescopic cylinder (503) is fixedly installed on both sides of the U-shaped mounting platform (502). The transmission end of the first telescopic cylinder (503) passes through the rectangular frame (406) and is fixedly connected to the first extrusion plate (504). The second telescopic cylinder (505) is fixedly installed in the middle of the upper surface of the rectangular frame (406).

8. A positioning device for a multi-angle welding equipment according to claim 7, characterized in that: The transmission end of the second telescopic cylinder (505) passes through the rectangular frame (406) and is fixedly connected to a connecting rod (506). A second extrusion plate (507) is provided below the connecting rod (506). A connecting disc (508) is fixedly connected to the upper surface of the second extrusion plate (507). The connecting rod (506) and the connecting disc (508) are rotatably connected.

Citation Information

Patent Citations

  • Welding equipment with positioning structure

    CN219521000U