Water spraying device for numerical control machine tool machining
By designing a water spray device for CNC machine tool processing, and using an air pump to clean the cutting fluid in the coolant pipes and protective devices, the problems of bacterial growth in the cutting fluid and blurred observation window were solved, achieving efficient cooling and clear observation.
Patent Information
- Application Number
- CN202423074962.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-12
AI Technical Summary
During the machining process of existing CNC machine tools, bacteria can easily grow in the cutting fluid, liquid accumulation in the pipes affects the cooling effect, and cutting fluid splashing can blur the observation window, affecting the operator's observation.
A water spraying device for CNC machine tool processing was designed, comprising a circulation component and a cleaning component. The device uses an air pump to generate compressed air to clean the cutting fluid in the coolant pipeline and the protective device, cools and lubricates the workpiece and tool through the coolant spray pipe, and cleans the cutting fluid in the protective device through the air blowing pipe.
It effectively prevents bacterial growth, reduces liquid accumulation in pipes, keeps the observation window clear, and improves cooling efficiency and operational safety.
Smart Images

Figure CN223506796U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to numerical control machine tool technical field, specifically is a kind of water spraying device for numerical control machine tool processing. BACKGROUND
[0002] Numerical control machine tool is the abbreviation of digital control machine tool, and it is a kind of automatic machine tool equipped with program control system.Digital machine tool is suitable for complex, precision, small batch, multi-variety workpiece processing.In modern industry, numerical control machine tool has been used widely, and it greatly improves the production efficiency of enterprise.
[0003] During the use of machine tool, the tool will generate a lot of heat by rubbing with workpiece during cutting process, and cutting chips will also be generated.In the prior art, cutting fluid is generally used to flush workpiece and tool, and to cool and lubricate workpiece and tool while taking away cutting chips.Cutting fluid is generally mixed by lubricating oil and a certain proportion of water, and pressure is provided by cooling pump during use, and it is delivered to nozzle through pipeline to flush workpiece.
[0004] When cutting fluid is used, certain impurities will be mixed, and bacteria will easily breed when cutting fluid is stationary for a long time (two days or more).Air pump is generally used to aerate cutting fluid to increase oxygen concentration of cutting fluid and reduce bacterial breeding.However, bacteria breeding problem still exists in cutting fluid in pipeline.In addition, during processing, cutting fluid will splash on observation window due to tool rotation, which affects the observation of workpiece and tool state by operator, and is not conducive to use. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a kind of water spraying device for numerical control machine tool processing.
[0006] The technical scheme of the utility model is:
[0007] A kind of water spraying device for numerical control machine tool processing, comprising:
[0008] Machine tool, the machine tool includes bed frame, the top surface of the bed frame is equipped with protective device, the rear and bottom of the bed frame are equipped with cooling assembly;
[0009] The cooling assembly includes circulating assembly, the circulating assembly is connected with cooling liquid spray pipe, the circulating assembly is used for cutting fluid circulation, the cooling liquid spray pipe is located inside protective device, and is used to spray cooling liquid, the cooling assembly is connected with cleaning assembly;
[0010] The cleaning assembly includes air pump, the air pump is connected with circulating assembly and protective device by control pipeline, and is used to clean cooling liquid spray pipe and protective device.
[0011] Preferably, the knife holder is slidably mounted on the bed frame, a chip removal groove is arranged below the knife holder, and the cooling liquid spray pipe is fixedly mounted on the knife holder and the bed frame.
[0012] Preferably, the protection device comprises a protection cover fixedly mounted on the top surface of the bed frame, and a protection door slidably mounted on the front side of the protection cover and slidably connected to the front side of the bed frame.
[0013] Preferably, the circulating assembly comprises an oil tank, a filter disc is clamped on the front side of the oil tank, the filter disc is located directly below the chip removal groove, a cooling pump is arranged on the top of the oil tank, and the inlet of the cooling pump extends into the oil tank.
[0014] Preferably, the outlet of the cooling pump is connected with a four-way pipe through a first one-way valve, the four-way pipe is connected with a second one-way valve and connected with the cooling liquid spray pipe through a pipeline, and the first one-way valve and the second one-way valve only allow the flow of matter to the four-way pipe.
[0015] Preferably, the control pipeline is connected with the outlet of the air pump through a control valve, the control pipeline comprises a gas filling pipe, a first cleaning pipe and a second cleaning pipe, the gas filling pipe extends into the oil tank, and the first cleaning pipe is connected with the second one-way valve.
[0016] Preferably, the cleaning assembly further comprises a blowing pipe, the blowing pipe is inserted into the interior of the protection door from above, a nozzle is arranged on the side surface of the blowing pipe, the nozzle faces the interior side surface of the protection door, and the blowing pipe is connected with the second cleaning pipe.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] In the utility model, the compressed air is generated by the air pump, the first cleaning pipe is used to deliver the compressed air to the cooling assembly, the residual liquid in the pipeline between the outlet of the cooling pump and the cooling liquid spray pipe is pressed out by the compressed air, and the pipeline of the cooling assembly is cleaned; the second cleaning pipe is used to deliver the compressed air to the blowing pipe, the nozzle is used to spray out the compressed air, the cutting fluid on the interior side of the protection door is blown off by the compressed air, and the operator can conveniently observe the machining condition. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic view of the utility model;
[0020] Figure 2 It is a machine tool structure schematic view in the utility model;
[0021] Figure 3 It is a cooling assembly and cleaning assembly structure schematic view in the utility model;
[0022] Figure 4It is the second schematic view of the cooling assembly and the cleaning assembly structure in the utility model.
[0023] Figure 5 It is the schematic view of the protective door and the blowing pipe structure in the utility model.
[0024] The meanings of various reference numerals in the drawing are as follows:
[0025] 1, machine tool; 11, bed; 12, chip removal groove; 13, tool holder; 14, protective cover; 15, protective door;
[0026] 2, cooling assembly; 21, filter disc; 22, oil tank; 23, cooling pump; 24, first check valve; 25, four-way pipe; 26, second check valve; 27, cooling liquid spray pipe;
[0027] 3, cleaning assembly; 31, air pump; 32, control valve; 33, air supply pipe; 34, first cleaning pipe; 35, second cleaning pipe; 36, blowing pipe; 37, nozzle. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Embodiment 1:
[0030] Please refer to Figures 1-5 The above technical solutions are described in detail through the following embodiments of the utility model.
[0031] A water spraying device for numerical control machine tool machining, comprising:
[0032] Machine tool 1, machine tool 1 includes bed 11, the top surface of bed 11 is provided with a protective device, the rear and bottom of bed 11 are provided with cooling assembly 2.
[0033] The tool holder 13 is slidably installed on the bed 11, and the chip removal groove 12 is arranged below the tool holder 13.
[0034] The chip removal groove 12 is used for receiving the chips generated in the cutting process.
[0035] The protective device includes a protective cover 14, which is fixedly installed on the top surface of the bed 11 by screws, and the protective door 15 is slidably installed on the front side of the protective cover 14, and the bottom of the protective door 15 is slidably connected with the front side of the bed 11.
[0036] The protective door 15 is slidably connected to the protective cover 14 and the bed frame 11 via a known sliding guide rail. The middle part of the protective door 15 is made of transparent glass or resin material, which facilitates observation of the internal processing.
[0037] The cooling assembly 2 includes a circulation assembly connected to a coolant nozzle 27. The circulation assembly is used for circulating the cutting fluid. The coolant nozzle 27 is located inside the protective device and is used to spray out the coolant. The cooling assembly 2 is connected to a cleaning assembly 3.
[0038] The coolant nozzle 27 uses a known universal water spray pipe for lathes with a built-in switch.
[0039] The coolant nozzle 27 is fixedly mounted on the tool holder 13 and the bed frame 11 by a known magnetic spraying method.
[0040] The circulation assembly includes an oil tank 22, a filter disc 21 is snapped onto the front side of the oil tank 22, the filter disc 21 is located directly below the chip removal groove 12, and a cooling pump 23 is provided on the top of the oil tank 22, with the inlet of the cooling pump 23 extending into the oil tank 22.
[0041] The oil tank 22 is inserted into the bottom of the bed frame 11 from the back. The filter plate 21 is used to collect cutting fluid and chips and to filter the cutting fluid. The filtered cutting fluid enters the oil tank 22.
[0042] The bottom of the oil tank 22 can be equipped with casters or other moving devices to facilitate the movement of the oil tank 22 and the cleaning of the filter disc 21.
[0043] The outlet of the cooling pump 23 is connected to a four-way pipe 25 via a first one-way valve 24. The four-way pipe 25 is connected to a second one-way valve 26 and is connected to the coolant spray pipe 27 via a pipeline. The first one-way valve 24 and the second one-way valve 26 only allow substances to flow to the four-way pipe 25.
[0044] When the cooling pump 23 is working, it can pump out the cutting fluid in the oil tank 22, which enters the four-way pipe 25 after passing through the first one-way valve 24, and then is transported to the coolant spray pipe 27 through the pipeline. The coolant is sprayed out by the coolant spray pipe 27 to cool and lubricate the workpiece and the tool.
[0045] The cleaning component 3 includes an air pump 31, which is connected to the circulation component and the protective device via a control line, for cleaning the coolant spray nozzle 27 and the protective device.
[0046] The air pump 31 uses a known air compressor, which can generate compressed air when it is in operation.
[0047] The control pipeline is connected to the air outlet of the air pump 31 via the control valve 32. The control pipeline includes an air filling pipe 33, a first cleaning pipe 34, and a second cleaning pipe 35. The air filling pipe 33 extends into the oil tank 22, and the first cleaning pipe 34 is connected to the second one-way valve 26.
[0048] The control valve 32 is a known electromagnetic valve. There are three control valves 32 in total, one for each of the air supply pipe 33, the first cleaning pipe 34 and the second cleaning pipe 35.
[0049] When the control valve 32 of the air supply pipe 33 is opened, compressed air can enter the oil tank 22, increasing the oxygen content of the cutting fluid.
[0050] When the control valve 32 of the first cleaning pipe 34 is opened, compressed air can enter the four-way pipe 25 from the second one-way valve 26, then press the cutting fluid between the four-way pipe 25 and the cooling fluid spray pipe 27 out of the cooling fluid spray pipe 27, reducing the accumulation of fluid in the pipe. At the same time, the first one-way valve 24 can prevent gas from entering the cooling pump 23. The second one-way valve 26 can prevent the cutting fluid in the four-way pipe 25 from entering the first cleaning pipe 34.
[0051] The cleaning assembly 3 also includes a blowing pipe 36 inserted into the protective door 15 from above, with a nozzle 37 threadedly connected to the side of the blowing pipe 36, facing the inside of the protective door 15, and connected to the second cleaning pipe 35.
[0052] When the control valve 32 of the second cleaning pipe 35 is opened, compressed air enters the blowing pipe 36 and is blown out of the nozzle 37, blowing the cutting fluid or chips splashed on the inside of the protective door 15 away, ensuring a clear view.
[0053] When operating personnel use this device, they close the protective door 15, control the cooling pump 23 to work, and open the cooling fluid spray pipe 27.
[0054] During cutting, the cooling pump 23 pumps the cutting fluid in the oil tank 22 out, through the first one-way valve 24, into the four-way pipe 25, then through the pipe to the cooling fluid spray pipe 27, and is sprayed out of the cooling fluid spray pipe 27 to cool and lubricate the workpiece and tool.
[0055] At the same time, the control valve 32 of the second cleaning pipe 35 is controlled to open, and compressed air is used to blow the cutting fluid or chips splashed on the inside of the protective door 15 away, ensuring a clear view.
[0056] After machining is completed, the control valve 32 of the second cleaning pipe 35 is controlled to close, and then the cooling pump 23 is controlled to stop working.
[0057] Then the control valve 32 of the first cleaning pipe 34 is controlled to open, so that compressed air can enter the four-way pipe 25 from the second one-way valve 26, then press the cutting fluid between the four-way pipe 25 and the cooling fluid spray pipe 27 out of the cooling fluid spray pipe 27, reducing the accumulation of fluid in the pipe.
[0058] When not used for a long time, the control valve 32 of the gas inlet pipe 33 can be controlled to open, so that compressed air can enter the oil tank 22, and the oxygen content of the cutting fluid is improved.
[0059] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A water jet device for use in machining a numerical control machine tool, characterized by, The machine tool (1) comprises a bed frame (11) provided with a protective device on the top surface, and a cooling assembly (2) at the back and bottom of the bed frame (11). The cooling assembly (2) comprises a circulating assembly connected with a cooling liquid spray pipe (27) for cutting fluid circulation, the cooling liquid spray pipe (27) is located inside the protective device for spraying cooling liquid, and the cooling assembly (2) is connected with a cleaning assembly (3). The cleaning assembly (3) comprises an air pump (31) connected with the circulating assembly and the protective device through a control pipeline for cleaning the cooling liquid spray pipe (27) and the protective device. The bed frame (11) is slidably provided with a tool holder (13) below which a chip removal groove (12) is arranged, and the cooling liquid spray pipe (27) is fixedly installed on the tool holder (13) and the bed frame (11).
2. A water jet device for use in a numerically controlled machine tool according to claim 1, characterized in that: The protective device comprises a protective cover (14) fixedly installed on the top surface of the bed frame (11), and a protective door (15) slidably installed on the front side of the protective cover (14) and slidably connected with the front side of the bed frame (11) at the bottom.
3. A water jet device for use in a numerically controlled machine tool according to claim 2, characterized in that: The circulating assembly comprises an oil tank (22) provided with a filter disc (21) on the front side, the filter disc (21) is located directly below the chip removal groove (12), and the oil tank (22) is provided with a cooling pump (23) on the top.
4. A water jet device for use in a numerically controlled machine tool according to claim 3, characterized in that: The outlet of the cooling pump (23) is connected with a four-way pipe (25) through a first one-way valve (24), the four-way pipe (25) is connected with a second one-way valve (26) and connected with the cooling liquid spray pipe (27) through a pipeline, and the first one-way valve (24) and the second one-way valve (26) only allow the material to flow to the four-way pipe (25).
5. A water jet device for use in a numerically controlled machine tool according to claim 4, characterized in that: The control pipeline is connected with the air outlet of the air pump (31) through a control valve (32), and the control pipeline comprises an air supply pipe (33), a first cleaning pipe (34) and a second cleaning pipe (35), the air supply pipe (33) extends into the oil tank (22), and the first cleaning pipe (34) is connected with the second one-way valve (26).
6. A water jet device for use in a numerically controlled machine tool according to claim 5, characterized in that: The cleaning assembly (3) further comprises an air blowing pipe (36) inserted into the inside of the protective door (15) from above, the air blowing pipe (36) is provided with a nozzle (37) on the side, the nozzle (37) faces the inner side of the protective door (15), and the air blowing pipe (36) is connected with the second cleaning pipe (35).
7. A water jet device for use in a numerically controlled machine tool according to claim 6, characterized in that: