Roll pasting equipment for outer glass texture explosion-proof film of mobile phone tablet camera
By combining the feeding mechanism, roller bonding mechanism, and vision control system, the high-efficiency and automated bonding of the textured explosion-proof film on the outer glass of mobile phone and tablet camera lenses is achieved, solving the problems of low efficiency and high defect rate of existing equipment, improving production yield and reducing costs.
Patent Information
- Application Number
- CN202423054155.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In existing technologies, the lamination equipment for glass texture films in mobile phone and tablet cameras is inefficient and has a high defect rate, making it difficult to control production costs.
The equipment for applying explosion-proof film with textured outer glass of mobile phone and tablet cameras is a roller laminating machine, which includes a feeding mechanism, a roller laminating mechanism and a film feeding mechanism. Combined with a vision control system, it realizes automated film lamination processing and adopts an alternating processing method to improve lamination accuracy and efficiency.
It improved the yield of bonding processes such as bubble bonding by 20%, reduced production costs, and increased production efficiency and equipment utilization.
Smart Images

Figure CN223507681U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to high -speed laminating machine technical field relates to the cell -phone tablet camera outer glass texture explosion -proof film roll pasting laminating equipment. BACKGROUND
[0002] At present, the camera glass texture film pasting work in the cell -phone tablet industry mainly is the traditional cooperation half -automatic suction pasting equipment completes the operation, not only the processing efficiency is low, and the traditional equipment process defective rate reaches 20% or more, leads to the production defective rate of processing to be extremely high, and the processing cost cannot be effectively controlled.
[0003] Therefore, the cell -phone tablet camera outer glass texture explosion -proof film roll pasting laminating equipment can realize the effect of high efficiency and high precision production, and can improve the yield of laminating process such as bubble by 20% under normal production conditions, thereby improving the production yield and reducing the cost of enterprises. UTILITY MODEL CONTENTS
[0004] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0005] The cell -phone tablet camera outer glass texture explosion -proof film roll pasting laminating equipment comprises a processing machine table, two groups of feeding mechanisms and two groups of roll pasting mechanisms are arranged on the processing machine table.
[0006] The feeding mechanism comprises a group of X-axis material transfer modules and a feeding table mounted on the X-axis material transfer module.
[0007] The roll pasting mechanism comprises a group of Y-axis patch modules arranged perpendicularly to the X-axis material transfer module, and a patch device for realizing roll pasting work is mounted on the Y-axis patch module.
[0008] The patch device comprises a device rack mounted on the Y-axis patch module, a Z-axis patch module is arranged on the device rack, and a roll pasting material taking head is mounted on the Z-axis patch module.
[0009] A patch feeding mechanism for feeding the glass texture explosion -proof film is arranged at the lower side of one end of the Y-axis patch module.
[0010] As a further scheme of the utility model, the roll pasting material taking head comprises a vacuum suction head, a roll pasting cylinder and a film roll shaft mounted on the roll pasting cylinder, and the roll pasting cylinder is arranged at the side end position of the vacuum suction head.
[0011] As a further scheme of the utility model, a group of patch visual modules is arranged on the device rack of the patch device.
[0012] As a further scheme of the present application: the patch feeding mechanism comprises: a feeding rack, a feeding device and a stripping device; the feeding rack and the stripping device are arranged in parallel; the feeding device is a mechanical hand structure, comprising: a feeding moving module, a feeding lifting module and a feeding suction cup.
[0013] As a further scheme of the present application: the stripping device comprises: a feeding rack, a feeding rack, and a feeding rack.
[0014] The center of the feeding plate is provided with a clamping slot extending to the direction of the roller pasting mechanism, and a group of tail end clamping air cylinders are arranged in the clamping slot.
[0015] A group of pushing modules moving to the direction of the roller pasting mechanism are further arranged on the feeding rack, and the tail end clamping air cylinder is connected with the pushing module through the rack.
[0016] The stripping device further comprises: a group of stripping modules, one end of the stripping module extends to the front end position of the feeding plate, the other end is arranged inclined to the rear lower end direction, and a group of front end clamping air cylinders are arranged on the stripping module.
[0017] As a further scheme of the present application: the upper end of the feeding plate in the stripping device is provided with a group of material taking visual modules.
[0018] As a further scheme of the present application: a group of adjusting visual modules are further arranged between the feeding end of the patch feeding mechanism and the X-axis material transferring module.
[0019] The patch device further comprises: a group of R-axis rotating modules installed on the Z-axis patch module, and the roller pasting material taking head is installed on the R-axis rotating module.
[0020] The present application has the advantages that: the feeding mechanism, the roller pasting mechanism and the patch feeding mechanism realize the automatic film pasting processing effect of the camera outer glass texture explosion-proof film, can improve the overall processing efficiency, and cooperate with the visual control system and the patching mode of the roller pasting processing, improve the adhesion of the texture explosion-proof film and the product, and can improve the yield of 20% of the bonding process such as bubble bonding, improve the production yield of enterprises, and reduce the cost; and the double-module patch processing equipment is adopted, the processing mode of alternating patching is realized, the effect of non-stop efficient processing is realized; the production efficiency of enterprises is improved, and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 It is a structural schematic view of the present application.
[0022] Fig. 2 It is a structural schematic view of the roller pasting mechanism in the present application.
[0023] Fig. 3 is a structural schematic view of the patch device in the utility model.
[0024] Fig. 4 is a structural schematic view of the patch feeding mechanism in the utility model.
[0025] Fig. 5 is a structural schematic view of the stripping device in the utility model.
[0026] Fig. 6 is another structural schematic view of the stripping device in the utility model. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments of the present application. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0028] In the description of the utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0029] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0030] Please refer to Figs. 1-6 In the embodiment of the utility model, the mobile phone tablet camera outer glass texture explosion-proof film roller pasting and laminating equipment comprises a processing machine table 1, two groups of feeding mechanisms 4 and two groups of roller pasting mechanisms 2 are arranged on the processing machine table 1.
[0031] The feeding mechanism 4 includes: a set of X-axis material transfer modules 42 and a feeding platform 41 installed on the X-axis material transfer modules 42. The feeding platform 41 can achieve stable placement of the product by vacuum adsorption or by placing a silicone anti-slip pad. One end of the X-axis material transfer module 42 is the loading end, which is set at the manual loading position of the processing machine 1; the other end is the feeding end, which extends into the processing area of the roller bonding mechanism 2.
[0032] During processing, the staff places the product to be coated onto the feeding table 41 at the manual feeding position of the processing machine 1. The product is then driven into the feeding end position by the X-axis material transfer module 42. The glass texture explosion-proof film A1 is then rolled onto the machine by the roller coating mechanism 2. The X-axis material transfer modules 42 of the two feeding mechanisms 4 are arranged in parallel. During processing, the alternating feeding method achieves efficient processing without stopping the machine.
[0033] The roller bonding mechanism 2 includes: a set of Y-axis bonding modules 21 arranged perpendicularly to the X-axis material transfer module 42; the Y-axis bonding modules 21 are set at the upper end of the feed end of the X-axis material transfer module 42 via a gantry frame; and a bonding device 22 for realizing roller bonding is installed on the Y-axis bonding module 21.
[0034] The patch assembly 22 includes: a device frame 221 mounted on the Y-axis patch module 21, the device frame 221 being provided with a Z-axis patch module 223 and a roller patching head 228 mounted on the Z-axis patch module 223;
[0035] A patch feeding mechanism 3 for feeding glass textured explosion-proof film A1 is provided on the lower side of one end of the Y-axis patch module 21. The Y-axis patch module 21 can drive the roller patching head 228 to move to the feeding position of the patch feeding mechanism 3 to realize the material picking and processing action.
[0036] When the camera outer glass texture explosion-proof film A1 is being rolled, the X-axis material transfer module 42 of the feeding mechanism 4 and the Y-axis patching module 21 and Z-axis patching module 223 of the rolling mechanism 2 drive the rolling head 228 to perform X, Y, and Z three-axis control, which drives the rolling head 228 to take out the texture explosion-proof film A1 from the patch feeding mechanism 3 and roll it precisely onto the corresponding product position on the feeding table 41;
[0037] During the roll-coating process, the two roll-coating mechanisms 2 can also perform alternating processing actions. In conjunction with the feeding mechanism 4, which also performs alternating processing, the continuous roll-coating effect of the camera outer glass texture explosion-proof film A1 can be achieved.
[0038] Furthermore, the roller-applying head 228 includes: a vacuum suction head 227, a roller-applying cylinder 225, and a film-applying roller 226 mounted on the roller-applying cylinder 225. The roller-applying cylinder 225 is located at the side end of the vacuum suction head 227. During the roller-applying process, the vacuum suction head 227 picks up the film, and the roller-applying cylinder 225 drives the film-applying roller 226 to move downward and contact one side edge of the film. Then, the Y-axis applicator module 21 drives the film-applying roller 226 to move along the direction of the film to achieve roller-applying. The textured explosion-proof film A1 is applied to the product through the roller-applying process. This roller-applying method can remove internal air during the applicating process, improve the adhesion between the textured explosion-proof film and the product, and effectively improve the processing quality.
[0039] Furthermore, in order to achieve precise material picking and precise film application, a set of film application vision modules 222 is installed on the frame 221 of the application device 22. When the roller application head 228 moves, the application vision module 222 moves along with it. Before the film application work, the application vision module 222 will visually position the product to be processed on the feeding table 41 in advance, so that the roller application head 228 can achieve the effect of precise film application.
[0040] Furthermore, the chip loading mechanism 3 includes: a feeding rack 32, a loading device 31, and a stripping device 33;
[0041] The feeding rack 32 can stack a plurality of raw material film A loaded with textured explosion-proof film A1 (the raw material film A includes: strip release film A2, on which a plurality of textured explosion-proof films A1 are loaded along its length direction);
[0042] The feeding rack 32 and the peeling device 33 are arranged in parallel. The raw material film A in the feeding rack 32 is picked up and placed into the processing position of the peeling device 33. The peeling device 33, in conjunction with the patching device 22, peels the textured explosion-proof film A1 out of the release film A2.
[0043] The feeding device 31 is a robotic arm structure, including: a feeding moving module 311, a feeding lifting module 312, and a feeding suction cup 313. The feeding moving module 311 and the feeding lifting module 312 cooperate to realize the feeding suction cup 313 to pick up and put on the raw material film A.
[0044] Furthermore, the peeling device 33 includes: a feeding frame 336, on the upper end surface of which is provided a set of feeding plates 333 extending toward the roller bonding mechanism 2 for placing the raw material film A; and a set of peeling blades 332 provided at the front end of the feeding plate 333.
[0045] A clamping groove 334 extending toward the roller bonding mechanism 2 is provided at the center of the feeding plate 333, and a set of tail-end clamping cylinders 335 are provided in the clamping groove 334.
[0046] The feeding frame 336 is also equipped with a set of pushing modules 337 that move toward the roller bonding mechanism 2. The tail end clamping cylinder 335 is connected to the pushing module 337 through the frame. The pushing module 337 drives the tail end clamping cylinder 335 to move along the clamping groove 334.
[0047] The stripping device 33 also includes: a set of stripping modules 338, one end of which extends to the front end of the loading plate 333, and the other end is arranged at an angle to the rear and lower end. A set of front clamping cylinders 339 are provided on the stripping module 338.
[0048] When the feeding device 31 places the raw material film A on the feeding plate 333, the pushing module 337 drives the tail clamping cylinder 335 to move forward and clamp the rear end of the release film A2. Then, the pushing module 337 drives it to move forward until the front end of the release film A2 exceeds the range of the peeling knife 332. At the same time, the peeling module 338 drives the front clamping cylinder 339 to rise and clamp the front end of the release film A2.
[0049] When peeling the textured explosion-proof film A1, the vacuum suction head 227 picks up the corresponding textured explosion-proof film A1, while the peeling module 338 drives the front clamping cylinder 339 to move to the rear and lower side (at the same time, the pushing module 337 drives the tail clamping cylinder 335 to move forward), and together with the peeling knife, the textured explosion-proof film A1 is separated from the release film A2, and the peeling process is completed.
[0050] After all the textured explosion-proof film A1 on the release film A2 has been peeled off, the tail end clamping cylinder 335 releases the release film A2, and the release film A2 follows the tail end clamping cylinder 335 downward. A waste box 24 is set at the lower end of the peeling device 33 to collect the release film A2.
[0051] Furthermore, a set of material picking vision modules 331 is provided at the upper end of the feeding plate 333 in the stripping device 33. Before the patching device 22 picks up the material, the material picking vision module 331 visually positions the textured explosion-proof film A1 in the feeding plate 333 to achieve the effect of accurate material picking.
[0052] Furthermore, an adjustment vision module 23 is also provided between the feeding end of the patch feeding mechanism 3 and the X-axis transfer module 42. When the patch device 22 completes the picking up work and moves towards the feeding end, it will pass over the top of the adjustment vision module 23 to achieve the effect of flying shooting.
[0053] The patching device 22 also includes: an R-axis rotary module 224 mounted on the Z-axis patching module 223; a roller patching head 228 mounted on the R-axis rotary module 224; after the vision module 23 completes the flying-shooting operation of the film, the suction position of the roller patching head 228 is determined; the X-axis transfer module 42 and the Y-axis patching module 21 perform corresponding position compensation work, and the R-axis rotary module 224 adjusts the angle of the film according to the angle deviation of the film to achieve a precise film application effect; and a waste box 24 can also be set between the patching feeding mechanism 3 and the X-axis transfer module 42 to collect damaged or uncorrectable textured explosion-proof film A1.
[0054] In the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0055] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0056] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A roller-applying equipment for applying explosion-proof textured film to the outer glass of mobile phone and tablet camera lenses, characterized in that: include: The processing machine is equipped with two sets of feeding mechanisms and two sets of roller bonding mechanisms; The feeding mechanism includes: a set of X-axis material transfer modules and a feeding platform installed on the X-axis material transfer modules; one end of the X-axis material transfer module is the loading end; the other end is the feeding end; and the X-axis material transfer modules of the two feeding mechanisms are arranged in parallel. The roller bonding mechanism includes: a set of Y-axis bonding modules arranged perpendicular to the X-axis material transfer module; and a bonding device for realizing roller bonding is installed on the Y-axis bonding module; The placement device includes: a device frame mounted on a Y-axis placement module, the device frame having a Z-axis placement module and a roller placement head mounted on the Z-axis placement module; A patch feeding mechanism for feeding glass-textured explosion-proof film is provided on the lower side of one end of the Y-axis patch module.
2. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 1, characterized in that, The roller coating feeding head includes: a vacuum suction head, a roller coating cylinder, and a film-coating roller shaft mounted on the roller coating cylinder; the roller coating cylinder is located at the side end of the vacuum suction head.
3. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 1, characterized in that, A set of patch vision modules is installed on the frame of the patch assembly.
4. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 1, characterized in that, The chip mounting feeding mechanism includes: a feeding rack, a feeding device, and a stripping device; the feeding rack and the stripping device are arranged in parallel; the feeding device is a robotic arm structure, including: a feeding moving module, a feeding lifting module, and a feeding suction cup.
5. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 4, characterized in that, The material peeling device includes: a feeding frame, on the upper end face of which is provided a set of feeding plates extending toward the roller bonding mechanism; and a set of film peeling blades provided at the front end of the feeding plates. A clamping groove extending toward the roller bonding mechanism is provided at the center of the feeding plate, and a set of tail-end clamping cylinders are provided in the clamping groove. The feeding frame is also equipped with a set of pushing modules that move toward the roller bonding mechanism, and the tail clamping cylinder is connected to the pushing module through the frame; The stripping device also includes: a stripping module, one end of which extends to the front end of the loading plate, and the other end is arranged at an angle to the rear and lower end. A set of front clamping cylinders are provided on the stripping module.
6. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 1, characterized in that, A set of material picking vision modules is installed at the upper end of the feeding plate in the stripping device.
7. The mobile phone / tablet camera outer glass texture explosion-proof film roller bonding equipment according to claim 1, characterized in that, An adjustment vision module is also provided between the chip feeding mechanism and the feeding end of the X-axis transfer module; The patch assembly also includes: an R-axis rotary module mounted on the Z-axis patch module, and a roller-mounted pick-up head mounted on the R-axis rotary module.