Anti-breakage automatic feeding device for cable filling rope production

Abstract

The utility model discloses an anti-breakage automatic feeding device for producing cable filling ropes, and relates to the technical field of automatic feeding. The device comprises a device feeding port, a mounting assembly is arranged at the top of the device feeding port, a plurality of height displacement meters are arranged at the bottom of the mounting assembly and located in an inner cavity of the device feeding port, and a feeding assembly is arranged at one end of the mounting assembly. In the production process, if the feeding assembly is blocked due to the fact that materials are caked due to extrusion and the like, the height displacement meter at the material storage tank can detect that the height of the materials is abnormal, and at the moment, the scattering mechanism works and rotates in the material storage tank to scatter the materials, so that the materials are prevented from being caked; and the rotating shaft rotates to drive the dredging rod to assist in ensuring smooth flowing of the materials, blockage is prevented when the materials are conveyed to the feeding assembly, the displayer can display height information of the materials in the feeding port and the material storage tank and the operation state of the equipment in real time, and workers can conveniently master the feeding condition.

Description

Technical Field

[0001] This utility model belongs to the field of automatic feeding technology, and specifically relates to an automatic feeding device for producing cable filler rope to prevent material breakage. Background Technology

[0002] In the production process of cable filler rope, an efficient and stable feeding method is crucial for improving production efficiency and ensuring product quality. Automatic feeding refers to the process of automatically transporting materials from storage locations to production equipment without direct human intervention using specific equipment and systems.

[0003] The production process of cable filler rope is usually a continuous process with each link working closely together. If the feeding device cannot feed the material in time, production will be forced to stop. Restarting the production line requires time for equipment debugging, preheating and other operations, which greatly reduces production efficiency. If the material is squeezed, stacked too high or left stationary for a long time during storage, it is also easy for it to clump together. If clumping occurs, it will cause the material to block the feeding point, thus making it impossible to feed the material in time.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes an automatic feeding device for preventing material breakage in the production of cable filler rope, so as to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to an automatic feeding device for producing cable filler rope with anti-breakage properties. It includes a feeding inlet, a mounting assembly at the top of the feeding inlet, multiple height displacement gauges at the bottom of the mounting assembly and within the inner cavity of the feeding inlet, a feeding assembly at one end of the mounting assembly, a material storage tank at the top of the feeding assembly, a dispersing mechanism inside the material storage tank, multiple unblocking rods below the dispersing mechanism, displays on the outer wall of the material storage tank, and multiple height displacement gauges also within the inner cavity of the material storage tank.

[0008] Furthermore, the mounting assembly includes a mounting cover that is fitted over the equipment inlet, a discharge port that is rotatably mounted on the top of the mounting cover, and a plurality of height displacement gauges that are fixedly mounted on the bottom of the equipment inlet.

[0009] Furthermore, the feeding assembly includes a feeding pipe, one end of which is fixedly mounted on the mounting cover. The side of the feeding pipe closest to the mounting cover is L-shaped, and a screw conveyor is provided in the inner cavity of the other side of the feeding pipe.

[0010] Furthermore, a drive motor is fixedly installed at one end of the auger screw away from the feeding pipe, and the drive motor is fixedly installed at the other end of the feeding pipe and located on the outer wall of the feeding pipe.

[0011] Furthermore, the bottom of the material storage tank is fixedly equipped with multiple support legs, and the end of the material storage tank near the feeding pipe is tapered.

[0012] Furthermore, the dispersing mechanism includes a power motor, which is fixedly installed on the top of the material storage tank, and an output shaft is fixedly installed at the output end of the power motor.

[0013] Furthermore, the circumferential surface of the output shaft and the inner cavity of the material storage tank are provided with a plurality of dispersing rods, and the plurality of unblocking rods are fixedly installed on the output shaft, and the plurality of unblocking rods are in contact with the inner wall of the conical part of the material storage tank.

[0014] This utility model has the following beneficial effects:

[0015] In the production process of this utility model, if the material clumps due to compression or other reasons, causing blockage of the feeding component, the height displacement gauge at the material storage tank will detect an abnormal material height. At this time, the dispersing mechanism will work, rotating inside the material storage tank to disperse the material and prevent clumping. Its rotation also drives the unblocking rod to help ensure smooth material flow and prevent blockage when feeding the material to the feeding component. The display can show the material height information at the equipment inlet and inside the material storage tank, as well as the equipment operating status in real time, making it convenient for staff to monitor the feeding situation.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the material discharge port of this utility model;

[0020] Figure 3 This is a schematic diagram of the height displacement meter of this utility model;

[0021] Figure 4 This is a cross-sectional view of the material storage tank of this utility model;

[0022] Figure 5 This is a schematic diagram of the drive motor of this utility model;

[0023] Figure 6 This is a schematic diagram of the disintegration lever of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Equipment feed inlet; 2. Mounting components; 201. Mounting cover; 202. Discharge port; 3. Height displacement gauge; 4. Feeding components; 401. Feeding pipe; 402. Screwdriver; 403. Drive motor; 5. Material storage tank; 6. Dispersing mechanism; 601. Power motor; 602. Output shaft; 603. Dispersing rod; 7. Unblocking rod; 9. Display; 10. Support legs. Detailed Implementation

[0026] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0027] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0028] Please see Figures 1-6As shown, this utility model is an automatic feeding device for preventing breakage of materials used in the production of cable filler rope. It includes a feeding inlet 1, an installation component 2 at the top of the feeding inlet 1, a plurality of height displacement gauges 3 at the bottom of the installation component 2 and inside the cavity of the feeding inlet 1, a feeding component 4 at one end of the installation component 2, a material storage tank 5 at the top of the feeding component 4, a dispersing mechanism 6 inside the material storage tank 5, a plurality of unblocking rods 7 below the dispersing mechanism 6, a display 9 on the outer wall of the material storage tank 5, and a plurality of height displacement gauges 3 inside the cavity of the material storage tank 5.

[0029] First, the material storage tank 5 is used to store the materials required for the production of cable filler rope. The equipment inlet 1 is the material entry point for the cable filler rope production equipment. The installation component 2 installs multiple height displacement gauges 3 on the top of the equipment inlet 1 and inside the material storage tank 5. These height displacement gauges 3 monitor the height changes of the material in real time. When the height displacement gauge 3 in the equipment inlet 1 detects that the material height has dropped to a certain level, it indicates that the material may be insufficient and will affect the production of cable filler rope. At this time, the feeding component 4 is started to work and automatically replenishes the material in the material storage tank 5 to the equipment inlet 1 to ensure that the production process will not be interrupted due to material shortage.

[0030] Secondly, if the material is squeezed, stacked too high, or remains stationary for a long time during the production process, causing clumping and blockage of the feeding component 4, the height displacement gauge 3 at the material storage tank 5 will detect that the material height does not change for a long time or changes abnormally slowly. At this time, the dispersing mechanism 6 will work. The dispersing mechanism 6 rotates inside the material storage tank 5 to continuously disperse the material inside the material storage tank 5, thereby preventing the material from clumping. At the same time, the rotation of the dispersing mechanism 6 can also drive the multiple unblocking rods 7 below to further assist in ensuring the smooth flow of the material and prevent the material storage tank 5 from being blocked during the feeding process to the feeding component 4. The display 9 can display the height information of the material at the equipment inlet 1 and the material storage tank 5, as well as the operating status of the equipment, in real time, so that the staff can keep track of the feeding situation at any time.

[0031] Furthermore, this anti-material-breakage automatic feeding device achieves efficient and stable automatic feeding during the cable filler rope production process through real-time monitoring by the height displacement meter 3, automatic material replenishment by the feeding component 4, the dispersing mechanism 6 and the unblocking rod 7 to prevent clumping and blockage, and the prompting function of the display 9. This effectively avoids production interruption caused by material breakage or blockage, and improves production efficiency and product quality.

[0032] Finally, if the material clumps due to compression or other reasons during the production process, causing blockage of the feeding component 4, the height displacement gauge 3 at the material storage tank 5 will detect an abnormal material height. At this time, the dispersing mechanism 6 will work, rotating and dispersing the material in the material storage tank 5 to prevent clumping. Its rotation also drives the unblocking rod 7 to help ensure smooth material flow and prevent blockage when feeding the material to the feeding component 4. The display 9 can display the material height information and equipment operating status at the equipment inlet 1 and the material storage tank 5 in real time, making it convenient for staff to monitor the feeding situation.

[0033] In one embodiment, the mounting assembly 2 includes a mounting cover 201, which is sleeved on the equipment inlet 1. A discharge port 202 is rotatably mounted on the top of the mounting cover 201, and a plurality of height displacement gauges 3 are fixedly mounted on the bottom of the equipment inlet 1.

[0034] The feeding assembly 4 includes a feeding pipe 401. One end of the feeding pipe 401 is fixedly installed on the mounting cover 201. The side of the feeding pipe 401 near the mounting cover 201 is L-shaped, and the other side of the feeding pipe 401 is provided with a screw rod 402.

[0035] A drive motor 403 is fixedly installed at one end of the auger screw 402 away from the feed pipe 401, and the drive motor 403 is fixedly installed at the other end of the feed pipe 401 and located on the outer wall of the feed pipe 401.

[0036] The mounting cover 201 is fitted onto the equipment inlet 1, serving a connecting and fixing function. The discharge port 202 at the top of the mounting cover 201 is rotatable, allowing material to be added to the equipment inlet 1 at any time. Multiple height displacement gauges 3 at the bottom of the equipment inlet 1 monitor the height changes of the material at the inlet in real time, providing data support for the operation of the entire feeding system. When the height displacement gauges 3 detect insufficient material, the drive motor 403 starts, driving the auger screw 402 to rotate within the L-shaped feeding pipe 401. The rotation propels the material upward, and the bend in the L-shaped feeding pipe 401 guides the material into the equipment inlet 1 without obstructing the rotation of the auger screw 402. As the auger screw 402 rotates, the material enters the feeding pipe 401 from the material storage tank 5 due to gravity and is transported to the mounting cover 201 and the equipment inlet 1, realizing automatic feeding. This feeding method utilizes the mechanical transmission of the auger screw 402 to stably and efficiently transport materials, ensuring a continuous supply of materials during the production of cable filler rope.

[0037] In one embodiment, for the material storage tank 5, a plurality of support legs 10 are fixedly installed at the bottom of the material storage tank 5, and the end of the material storage tank 5 near the feeding pipe 401 is tapered.

[0038] The dispersing mechanism 6 includes a power motor 601, which is fixedly installed on the top of the material storage tank 5, and an output shaft 602 is fixedly installed at the output end of the power motor 601.

[0039] The output shaft 602 has a plurality of dispersing rods 603 on its circumferential surface and located in the inner cavity of the material storage tank 5. The plurality of unblocking rods 7 are fixedly installed on the output shaft 602 and are in contact with the inner wall of the conical part of the material storage tank 5.

[0040] Multiple support legs 10 at the bottom of the material storage tank 5 provide stable support. The end of the material storage tank 5 near the feed pipe 401 is tapered. This design facilitates the concentrated flow of materials to the feed pipe 401, ensuring that the materials can be smoothly transported from the material storage tank 5 to the production equipment. When the height displacement gauge 3 inside the material storage tank 5 detects potential clumping, the power motor 601 starts, driving the output shaft 602 to rotate. Multiple dispersing rods 603 on the circumference of the output shaft 602 rotate with the rotation of the output shaft 602, stirring and dispersing the materials in the material storage tank 5 to prevent clumping. At the same time, multiple unblocking rods 7 fixed on the output shaft 602 also rotate. Since the unblocking rods 7 are in contact with the inner wall of the tapered part of the material storage tank 5, during rotation, the unblocking rods 7 can scrape off any materials that may be attached to the wall of the material storage tank 5, further ensuring the smooth flow of materials to the feed pipe 401, avoiding material blockage, and ensuring the continuous and stable operation of the feeding process.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic feeding device for producing cable filler rope to prevent material breakage, comprising a feeding inlet (1), characterized in that: The top of the feed inlet (1) of the equipment is provided with an installation component (2). The bottom of the installation component (2) and the inner cavity of the feed inlet (1) of the equipment are provided with multiple height displacement gauges (3). One end of the installation component (2) is provided with a feeding component (4). The top of the feeding component (4) is not provided with a material storage tank (5). The inside of the material storage tank (5) is provided with a dispersing mechanism (6). Below the dispersing mechanism (6) are multiple unblocking rods (7). The outer wall of the material storage tank (5) is provided with a display (9). The inner cavity of the material storage tank (5) is also provided with multiple height displacement gauges (3).

2. The automatic feeding device for producing cable filler rope with anti-breakage material according to claim 1, characterized in that, The installation assembly (2) includes an installation cover (201), which is fitted onto the equipment inlet (1). A discharge port (202) is rotatably installed on the top of the installation cover (201), and a plurality of height displacement gauges (3) are fixedly installed at the bottom of the equipment inlet (1).

3. The automatic feeding device for preventing material breakage in the production of cable filler rope according to claim 2, characterized in that, The feeding assembly (4) includes a feeding pipe (401), one end of which is fixedly installed on the mounting cover (201). The feeding pipe (401) is L-shaped on the side near the mounting cover (201), and a screw rod (402) is provided in the inner cavity on the other side of the feeding pipe (401).

4. The automatic feeding device for producing cable filler rope with anti-breakage feature according to claim 3, characterized in that, A drive motor (403) is fixedly installed at one end of the auger screw (402) away from the feed pipe (401), and the drive motor (403) is fixedly installed at the other end of the feed pipe (401) and located on the outer wall of the feed pipe (401).

5. The automatic feeding device for producing cable filler rope with anti-breakage feature according to claim 4, characterized in that, The bottom of the material storage tank (5) is fixedly equipped with multiple support legs (10), and the end of the material storage tank (5) near the feeding pipe (401) is tapered.

6. The automatic feeding device for producing cable filler rope with anti-breakage feature according to claim 1, characterized in that, The dispersing mechanism (6) includes a power motor (601), which is fixedly installed on the top of the material storage tank (5), and an output shaft (602) is fixedly installed at the output end of the power motor (601).

7. The automatic feeding device for producing cable filler rope with anti-breakage material according to claim 6, characterized in that, The output shaft (602) has a plurality of dispersing rods (603) on its circumferential surface and located in the inner cavity of the material storage tank (5). A plurality of unblocking rods (7) are fixedly installed on the output shaft (602), and the plurality of unblocking rods (7) are in contact with the inner wall of the conical part of the material storage tank (5).

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