Blowout preventer flashboard dismounting device

Abstract

The utility model discloses a blowout preventer flashboard disassembling and assembling device which comprises a hoisting mechanism, a supporting and connecting mechanism, a lifting mechanism, a clamping mechanism and an ejection mechanism. The hoisting mechanism is connected with the supporting and connecting mechanism and can hoist the supporting and connecting mechanism; the lifting mechanism comprises a lifting mechanism and a connecting piece, the lifting mechanism is arranged based on the supporting and connecting mechanism, and the lifting mechanism is connected with the connecting piece and can drive the connecting piece to ascend and descend; the connecting piece can move in a range limited by the supporting and connecting mechanism; the lifting mechanism is connected with the clamping mechanism and can drive the clamping mechanism to ascend and descend. The ejection mechanism is connected with the clamping mechanism and can apply acting force in the set direction to the set position of the clamping mechanism. According to the blowout preventer flashboard dismounting and mounting device, the automation degree of dismounting and mounting of the blowout preventer flashboard can be improved, the working efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of petroleum equipment technology, and relates to a disassembly and assembly device, particularly a blowout preventer gate disassembly and assembly device. Background Technology

[0002] Figure 1 This is a schematic diagram of the blowout preventer. Figure 2 This is a structural diagram of the blowout preventer (BOP) gate. During BOP maintenance, the BOP gate needs to be disassembled and reassembled. The BOP gate disassembly and reassembly device is used in the on-site maintenance of BOPs for removing and installing the gate. Currently, the disassembly and reassembly of the BOP gate is mainly carried out on-site by maintenance workers using tools such as hammers and overhead cranes. This method is inefficient, labor-intensive, and poses safety hazards.

[0003] In view of this, there is an urgent need to design a new blowout preventer gate removal and installation device in order to overcome at least some of the aforementioned defects of existing blowout preventer gate removal and installation devices. Utility Model Content

[0004] This utility model provides a blowout preventer gate disassembly and assembly device, which can improve the automation level of blowout preventer gate disassembly and assembly, improve work efficiency, and reduce labor costs.

[0005] To solve the above-mentioned technical problems, according to one aspect of this utility model, the following technical solution is adopted:

[0006] A blowout preventer gate disassembly and assembly device, the blowout preventer gate disassembly and assembly device includes a hoisting mechanism, a support connection mechanism, a lifting mechanism, a clamping mechanism and an ejection mechanism;

[0007] The hoisting mechanism is connected to the supporting connection mechanism and can lift the supporting connection mechanism;

[0008] The lifting mechanism includes a lifting mechanism and a connecting member. The lifting mechanism is based on the supporting connecting mechanism and is connected to the connecting member, which can drive the lifting of the connecting member. The connecting member can move within the range defined by the supporting connecting mechanism.

[0009] The lifting mechanism is connected to the clamping mechanism and can drive the clamping mechanism to lift and lower; the ejection mechanism is connected to the clamping mechanism and can apply a force in a set direction to a set part of the clamping mechanism.

[0010] In one embodiment of this utility model, the lifting mechanism includes a lifting cylinder.

[0011] As one embodiment of the present invention, the clamping mechanism includes a first clamping unit and a second clamping unit. The first clamping unit includes a first clamping connecting rod and a first clamp, and the second clamping unit includes a second clamping connecting rod and a second clamp.

[0012] The first end of the first clamping connecting rod is movably connected to the connecting member, and the second end of the first clamping connecting rod is movably connected to the first clamp.

[0013] The first end of the second clamping connecting rod is movably connected to the connecting member, and the second end of the second clamping connecting rod is movably connected to the second clamp.

[0014] In one embodiment of this utility model, the first end of the first clamping connecting rod is rotatably connected to the connecting member via a first rotating shaft, and the second end of the first clamping connecting rod is rotatably connected to the first clamp via a second rotating shaft.

[0015] The first end of the second clamping connecting rod is rotatably connected to the connecting member via a third rotating shaft, and the second end of the second clamping connecting rod is rotatably connected to the second chuck via a fourth rotating shaft.

[0016] As one embodiment of the present invention, the first clamping unit further includes a first clamping plate, which is disposed on the inner side of the first clamp.

[0017] The second clamping unit further includes a second clamping plate, which is disposed inside the second clamp.

[0018] As one embodiment of the present invention, the ejection mechanism includes a first ejection unit and a second ejection unit;

[0019] The first ejection unit is connected to the first chuck and can apply a force in a predetermined direction to the first chuck;

[0020] The second ejection unit is connected to the second clamp and can apply a force in a predetermined direction to the second clamp.

[0021] In one embodiment of this utility model, the first ejection unit includes a first push-pull cylinder, a first guide plate, a first sliding plate, and a first cylinder top block; the second ejection unit includes a second push-pull cylinder, a second guide plate, a second sliding plate, and a second cylinder top block.

[0022] The first guide plate and the first cylinder top block are based on the support connection mechanism. The first end of the first push-pull cylinder is disposed on the first cylinder top block. The second end of the first push-pull cylinder is connected to the first sliding plate. The first sliding plate is connected to the first guide plate and can slide under the guidance of the first guide plate by the push of the first push-pull cylinder. The first sliding plate is connected to the first clamp.

[0023] The second guide plate and the second cylinder top block are based on the support connection mechanism. The first end of the second push-pull cylinder is disposed on the second cylinder top block. The second end of the second push-pull cylinder is connected to the second sliding plate. The second sliding plate is connected to the second guide plate and can slide under the guidance of the second guide plate by the push of the second push-pull cylinder. The second sliding plate is connected to the second clamp.

[0024] As one embodiment of this utility model, the blowout preventer gate disassembly and assembly device further includes a hydraulic oil tank, hydraulic pipelines, and a hydraulic control valve; the hydraulic oil tank is connected to a lifting cylinder and a push-pull cylinder respectively through the hydraulic pipelines and the hydraulic control valve.

[0025] In one embodiment of this utility model, both the first ejection unit and the second ejection unit include a telescopic motor.

[0026] As one embodiment of the present invention, the blowout preventer gate disassembly and assembly device further includes a magnetic adsorption mechanism;

[0027] The magnetic adsorption mechanism is set based on the support connection mechanism and can adsorb the blowout preventer gate when the clamping mechanism holds the blowout preventer gate; the magnetic adsorption mechanism is equipped with a controller that can control the formation or disappearance of the magnetic adsorption force.

[0028] The beneficial effects of this utility model are as follows: the blowout preventer gate disassembly and assembly device proposed in this utility model can improve the automation level of blowout preventer gate disassembly and assembly, improve work efficiency, and reduce labor costs. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the blowout preventer.

[0030] Figure 2 This is a schematic diagram of the blowout preventer gate.

[0031] Figure 3 This is a schematic diagram of the structure of the blowout preventer gate assembly and disassembly device in one embodiment of the present invention.

[0032] Figure 4 This is a schematic diagram of the structure of the blowout preventer gate assembly and disassembly device in one embodiment of the present invention.

[0033] Figure 5This is a schematic diagram of the structure of the blowout preventer gate assembly and disassembly device in one embodiment of the present invention.

[0034] Figure 6 This is a schematic diagram illustrating the usage scenario of the blowout preventer gate disassembly and assembly device in one embodiment of the present invention. Detailed Implementation

[0035] The preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0036] To further understand this utility model, preferred embodiments of this utility model are described below in conjunction with examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the scope of the claims of this utility model.

[0037] The description in this section pertains to only a few typical embodiments, and this utility model is not limited to the scope of the embodiments described. Substitution of identical or similar prior art methods with some technical features in the embodiments is also within the scope of this utility model's description and protection.

[0038] The term "connection" in the instruction manual includes both direct and indirect connections.

[0039] This utility model discloses a device for disassembling and assembling a blowout preventer gate. Figures 3 to 6 The structure of the blowout preventer gate disassembly and assembly device in one embodiment of this utility model is disclosed; please refer to Figures 3 to 6 The blowout preventer gate assembly / disassembly device includes a hoisting mechanism 1, a support connection mechanism 2, a lifting mechanism 3, a clamping mechanism 4, and a push-out mechanism 5. The hoisting mechanism 1 is connected to the support connection mechanism 2 and can lift the support connection mechanism 2.

[0040] The lifting mechanism 3 includes a lifting mechanism 31 and a connecting member 32. The lifting mechanism 31 is based on the supporting connecting mechanism 2 and is connected to the connecting member 32, enabling the lifting and lowering of the connecting member 32. The connecting member 32 can move within the range defined by the supporting connecting mechanism 2. In one embodiment, the connecting member 32 is disposed within the supporting connecting mechanism 2. The lifting mechanism 3 is connected to the clamping mechanism 4 and can drive the clamping mechanism 4 to move up and down. The ejection mechanism 5 is connected to the clamping mechanism 4 and can apply a force in a predetermined direction to a predetermined part of the clamping mechanism 4.

[0041] In one embodiment, the lifting mechanism 31 may include a lifting cylinder. Alternatively, the lifting mechanism 31 may also use a cylinder, a telescopic motor, or other structure with an electrically operated telescopic arm to drive the lifting and lowering of the connecting member 32. One end of the lifting cylinder may be threadedly connected and fixed to the connecting member 32.

[0042] In one embodiment of this utility model, the clamping mechanism 4 includes a first clamping unit and a second clamping unit. The first clamping unit includes a first clamping connecting rod 41 and a first clamp 42, and the second clamping unit includes a second clamping connecting rod 44 and a second clamp 45. A first end of the first clamping connecting rod 41 is movably connected to the connecting member 32, and a second end of the first clamping connecting rod 41 is movably connected to the first clamp 42. A first end of the second clamping connecting rod 44 is movably connected to the connecting member 32, and a second end of the second clamping connecting rod 44 is movably connected to the second clamp 45. The first clamping unit may further include a first clamping plate 43, which is disposed inside the first clamp 42. The second clamping unit may further include a second clamping plate 46, which is disposed inside the second clamp 45.

[0043] In one embodiment, the first end of the first clamping connecting rod 41 is rotatably connected to the connecting member 32 via a first rotating shaft, and the second end of the first clamping connecting rod 41 is rotatably connected to the first chuck 42 via a second rotating shaft. The first end of the second clamping connecting rod 44 is rotatably connected to the connecting member 32 via a third rotating shaft, and the second end of the second clamping connecting rod 44 is rotatably connected to the second chuck 45 via a fourth rotating shaft.

[0044] The ejection mechanism 5 includes a first ejection unit and a second ejection unit; the first ejection unit is connected to the first chuck 42 and can apply a force in a predetermined direction to the first chuck 42; the second ejection unit is connected to the second chuck 45 and can apply a force in a predetermined direction to the second chuck 45.

[0045] In one embodiment of the present invention, the first ejection unit includes a first push-pull cylinder 51, a first guide plate 52, a first sliding plate 53, and a first cylinder top block 54; the second ejection unit includes a second push-pull cylinder, a second guide plate, a second sliding plate, and a second cylinder top block.

[0046] The first guide plate 52 and the first cylinder top block 54 are based on the support connection mechanism 2. The first end of the first push-pull cylinder 51 is disposed on the first cylinder top block 54. The second end of the first push-pull cylinder 51 is connected to the first sliding plate 53. The first sliding plate 53 is connected to the first guide plate 52 and can slide under the guidance of the first guide plate 52 when pushed by the first push-pull cylinder 51. The first sliding plate 53 is connected to the first clamp 42.

[0047] The second guide plate and the second cylinder top block are configured based on the supporting connection mechanism. The first end of the second push-pull cylinder is disposed on the second cylinder top block, and the second end of the second push-pull cylinder is connected to the second sliding plate. The second sliding plate is connected to the second guide plate and can slide under the guidance of the second guide plate by the push of the second push-pull cylinder. The second sliding plate is connected to the second clamp. Of course, the first ejection unit and the second ejection unit can also realize the ejection function in other ways, such as by a cylinder, a telescopic motor, or other structures with an electric telescopic arm.

[0048] In one embodiment of the present invention, the blowout preventer gate assembly / disassembly device further includes a magnetic adsorption mechanism 6; the magnetic adsorption mechanism is based on the support connection mechanism 2 and can adsorb the blowout preventer gate 10 when the clamping mechanism 4 clamps the blowout preventer gate; the magnetic adsorption mechanism is provided with a controller 7, which can control the formation or disappearance of the magnetic adsorption force.

[0049] In addition, the blowout preventer gate disassembly device may further include a hydraulic oil tank, hydraulic lines and a hydraulic control valve 8; the hydraulic oil tank is connected to the lifting cylinder and the push-pull cylinder respectively through the hydraulic lines and the hydraulic control valve.

[0050] In one application scenario of this utility model, the blowout preventer gate disassembly and assembly device includes: a hoisting mechanism, a hydraulic mechanism, a clamping mechanism, an ejection mechanism, and a magnetic adsorption mechanism.

[0051] The lifting mechanism is used to connect with the power-assisted manipulator or other movable lifting devices. The lifting mechanism is equipped with lifting fixing holes, which can realize fixed docking with other devices and can move in the horizontal and vertical directions, thereby enabling the removal and installation of the blowout preventer gate 10 from the blowout preventer body 9.

[0052] The hydraulic mechanism includes a lifting hydraulic cylinder and a push-pull cylinder, hydraulic lines, and hydraulic control valves. During gate clamping, the lifting hydraulic cylinder provides hydraulic power to the clamping mechanism, thereby clamping the gate plate. The hydraulic lines and hydraulic control valves switch the gripping and releasing actions of the lifting cylinder when clamping the gate plate; for the ejection mechanism, they switch the ejection and pulling actions of the push-pull cylinder.

[0053] The clamping mechanism includes a connecting rod, a clamping chuck, and a clamping plate. When the lifting cylinder is working, the vertical motion of the lifting cylinder can be converted into the rotational motion of the clamping jaws through the geometric movement of the connecting rod and the clamping plate in space. This allows the clamping jaws to convert the ejection pressure of the lifting cylinder into a clamping and lifting force on the gate.

[0054] The ejection mechanism includes a guide plate, a sliding plate, and a hydraulic cylinder push block. The power for the ejection mechanism is provided by an ejection push-pull hydraulic cylinder. When removing the gate from the blowout preventer, due to prolonged sludge blockage, considerable force is required to remove the gate from the blowout preventer's clips. The push-pull hydraulic cylinder provides power to overcome the sludge and other blockages during disassembly and installation, facilitating the removal and installation of the gate.

[0055] The magnetic adsorption mechanism consists of permanent magnets and a magnetic control mechanism. The specifications of the permanent magnets can be customized to meet different requirements, such as 600kg or 1t. Its main function is to enable the gate plate to be adsorbed after being clamped by the chuck, providing horizontal positioning and lifting assistance, thus achieving a smooth and safe removal and installation of the gate plate from the blowout preventer. The permanent magnet controller uses a motor and belt to control the opening and closing of the permanent magnet's magnetic force.

[0056] In one application scenario of this utility model, the process of disassembling and assembling the blowout preventer gate using the blowout preventer gate disassembly and assembly device of this utility model includes:

[0057] After the blowout preventer's side door is opened, the gate plate is exposed. This gate plate removal and assembly device, using lifting equipment such as a power-assisted manipulator, moves the gate plate to a suitable position above it for alignment. The clamping jaw switch is activated, and the hydraulic valve group controls the lifting cylinder to lift it. Through the linkage mechanism and clamping mechanism, the jaws grip the gate plate. Once the gripping action is in place and complete, the permanent magnet controller switch is activated, and the magnet attracts the gate plate surface. The push-pull cylinder switch is activated, enabling the push-pull cylinder to advance. After the cylinder top block reaches the blowout preventer body, the reaction force causes the clamping mechanism to move in the opposite direction, overcoming the frictional resistance between the gate plate and the blowout preventer, and separating the gate plate from the blowout preventer. The gate plate is then placed in the designated position using the lifting equipment such as the power-assisted manipulator. The magnet controller switch is deactivated, removing the attraction force. The hydraulic valve group switch is switched, and the lifting cylinder pushes down, releasing the clamps. This completes the entire process of removing the gate plate from the blowout preventer.

[0058] Conversely, the installation process for the gate valve is similar. Because both the blowout preventer and the gate valve are cleaned during installation, there is no installation resistance. Simply clamp the gate valve and use lifting tools such as a robotic arm to move it to the appropriate position to complete the installation.

[0059] In summary, the blowout preventer gate disassembly and assembly device proposed in this utility model can improve the automation level of blowout preventer gate disassembly and assembly, increase work efficiency, and reduce labor costs.

[0060] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0061] The description and application of this utility model herein are illustrative and not intended to limit the scope of the utility model to the above embodiments. The effects or advantages involved in the embodiments may not be manifested in the embodiments due to various factors, and the description of effects or advantages is not intended to limit the embodiments. Variations and modifications of the embodiments disclosed herein are possible, and various substitutions and equivalents of the components in the embodiments are well known to those skilled in the art. It should be clear to those skilled in the art that this utility model can be implemented in other forms, structures, arrangements, proportions, and with other components, materials, and parts without departing from the spirit or essential characteristics of this utility model. Other variations and modifications can be made to the embodiments disclosed herein without departing from the scope and spirit of this utility model.

Claims

1. A blowout preventer gate disassembly and assembly device, characterized in that, The blowout preventer gate assembly and disassembly device includes a hoisting mechanism, a support connection mechanism, a lifting mechanism, a clamping mechanism, and an ejection mechanism. The hoisting mechanism is connected to the supporting connection mechanism and can lift the supporting connection mechanism; The lifting mechanism includes a lifting mechanism and a connecting member. The lifting mechanism is based on the supporting connecting mechanism and is connected to the connecting member, which can drive the lifting of the connecting member. The connecting member can move within the range defined by the supporting connecting mechanism. The lifting mechanism is connected to the clamping mechanism and can drive the clamping mechanism to lift and lower; the ejection mechanism is connected to the clamping mechanism and can apply a force in a set direction to a set part of the clamping mechanism.

2. The blowout preventer gate disassembly and assembly device according to claim 1, characterized in that: The lifting mechanism includes a lifting cylinder.

3. The blowout preventer gate disassembly and assembly device according to claim 1, characterized in that: The clamping mechanism includes a first clamping unit and a second clamping unit. The first clamping unit includes a first clamping connecting rod and a first clamp, and the second clamping unit includes a second clamping connecting rod and a second clamp. The first end of the first clamping connecting rod is movably connected to the connecting member, and the second end of the first clamping connecting rod is movably connected to the first clamp. The first end of the second clamping connecting rod is movably connected to the connecting member, and the second end of the second clamping connecting rod is movably connected to the second clamp.

4. The blowout preventer gate disassembly and assembly device according to claim 3, characterized in that: The first end of the first clamping connecting rod is rotatably connected to the connecting member via a first rotating shaft, and the second end of the first clamping connecting rod is rotatably connected to the first chuck via a second rotating shaft; The first end of the second clamping connecting rod is rotatably connected to the connecting member via a third rotating shaft, and the second end of the second clamping connecting rod is rotatably connected to the second chuck via a fourth rotating shaft.

5. The blowout preventer gate disassembly and assembly device according to claim 3, characterized in that: The first clamping unit further includes a first clamping plate, which is disposed inside the first clamp. The second clamping unit further includes a second clamping plate, which is disposed inside the second clamp.

6. The blowout preventer gate disassembly and assembly device according to claim 3, characterized in that: The ejection mechanism includes a first ejection unit and a second ejection unit; The first ejection unit is connected to the first chuck and can apply a force in a predetermined direction to the first chuck; The second ejection unit is connected to the second clamp and can apply a force in a predetermined direction to the second clamp.

7. The blowout preventer gate disassembly and assembly device according to claim 6, characterized in that: The first ejection unit includes a first push-pull cylinder, a first guide plate, a first sliding plate, and a first cylinder top block; the second ejection unit includes a second push-pull cylinder, a second guide plate, a second sliding plate, and a second cylinder top block. The first guide plate and the first cylinder top block are based on the support connection mechanism. The first end of the first push-pull cylinder is disposed on the first cylinder top block. The second end of the first push-pull cylinder is connected to the first sliding plate. The first sliding plate is connected to the first guide plate and can slide under the guidance of the first guide plate by the push of the first push-pull cylinder. The first sliding plate is connected to the first clamp. The second guide plate and the second cylinder top block are based on the support connection mechanism. The first end of the second push-pull cylinder is disposed on the second cylinder top block. The second end of the second push-pull cylinder is connected to the second sliding plate. The second sliding plate is connected to the second guide plate and can slide under the guidance of the second guide plate by the push of the second push-pull cylinder. The second sliding plate is connected to the second clamp.

8. The blowout preventer gate disassembly and assembly device according to claim 7, characterized in that: The blowout preventer gate disassembly and assembly device further includes a hydraulic oil tank, hydraulic lines, and a hydraulic control valve; the lifting mechanism includes a lifting cylinder, and the hydraulic oil tank is connected to the lifting cylinder and the push-pull cylinder respectively through the hydraulic lines and the hydraulic control valve.

9. The blowout preventer gate disassembly and assembly device according to claim 6, characterized in that: Both the first ejection unit and the second ejection unit include a telescopic motor.

10. The blowout preventer gate disassembly and assembly device according to claim 1, characterized in that: The blowout preventer gate disassembly and assembly device further includes a magnetic adsorption mechanism; The magnetic adsorption mechanism is set based on the support connection mechanism and can adsorb the blowout preventer gate when the clamping mechanism holds the blowout preventer gate; the magnetic adsorption mechanism is equipped with a controller that can control the formation or disappearance of the magnetic adsorption force.

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