Full-automatic folding type upper and lower frame profile machining equipment

Abstract

The utility model discloses full-automatic folding type upper and lower frame profile machining equipment which comprises a rack, and a frame profile clamping mechanism used for positioning a profile, a vertical cutting grooving mechanism used for grooving and a transverse cutting mechanism used for cutting off an aluminum material at the grooving position are installed on the rack. A belt conveying mechanism used for collecting cutting waste is arranged below the frame profile clamping mechanism in a butt joint mode, the vertical cutting grooving mechanism cuts an opening of a frame profile into multiple sections of grooves, and the transverse cutting mechanism conducts transverse cutting from top to bottom and sequentially cuts off the multiple sections of grooves from the middle to the two sides. By means of the mode, grooving and transverse cutting can be achieved on one machine at a time, openings can be rapidly cut, the cutting precision is high, the machining speed is high, efficiency is high, and cutting waste is a whole block, discharged through the belt conveying mechanism and convenient to collect.

Description

Technical Field

[0001] This utility model relates to the field of automatic cutting technology, and in particular to a fully automatic folding upper and lower frame profile processing equipment. Background Technology

[0002] The foldable photovoltaic frame has a tubular section on its side, which needs to be cut with intermittent openings, such as... Figure 1 As shown, the two foldable photovoltaic frames are then installed together in a staggered manner. Currently, most processing equipment for foldable photovoltaic frames on the market uses CNC machining centers, employing milling methods. The milling cutter path is as follows: Figure 2 As shown, it takes 15 to 20 minutes to process an opening. The milling process is slow and inefficient. The scrap aluminum material cut off is destroyed by milling and cannot be recycled, resulting in a waste of aluminum resources. In addition, the wastewater generated by the milling process coolant will also pollute the environment.

[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a fully automatic folding upper and lower frame profile processing equipment. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a fully automatic folding upper and lower frame profile processing equipment, which can perform grooving and cross-cutting on one machine at a time, can quickly cut openings, has high cutting accuracy, fast processing speed, high efficiency, and the cutting waste is in whole pieces and is discharged by belt conveyor mechanism for easy collection.

[0005] To solve the above-mentioned technical problems, the present invention provides a technical solution: a fully automatic folding upper and lower frame profile processing equipment, comprising:

[0006] frame;

[0007] The frame profile clamping mechanism is installed on the frame and is used to clamp and position the frame profile.

[0008] The vertical cutting and grooving mechanism is driven by a linear module mounted on the frame to move parallel to the direction of the frame profile placement. It includes at least four sets of saw blades to cut the opening of the frame profile into multi-segment grooves.

[0009] The cross-cutting mechanism is driven by a linear module mounted on the frame to move parallel to the direction of the frame profile. It includes several cross-cutting saw blades at various stations, which cut from top to bottom, cutting the multi-segment grooves sequentially from the middle to both sides.

[0010] Preferably, the vertical cutting and grooving mechanism further includes a grooving mounting frame, a servo motor mounted on the grooving mounting frame, a lifting frame driven to move up and down by a servo linear module, and a spindle motor mounted on the lifting frame. The spindle motor drives several sets of saw blades to rotate synchronously, cutting the grooving into three or more sections, with the distance between the two outer saw blades set according to the opening distance.

[0011] Preferably, the vertical cutting and grooving mechanism further includes a lubrication device and a dust extraction pipe. A lubrication device for lubricating the saw blade is connected to the top of the saw blade, and a dust extraction pipe is connected to the side of the saw blade.

[0012] Preferably, the cross-cutting mechanism includes a cross-cutting frame, a linear drive module mounted on the cross-cutting frame, a transfer frame driven by the linear drive module to move up and down, and several sets of cross-cutting spindle motors mounted on the transfer frame. The cross-cutting spindle motors drive the cross-cutting saw blade to rotate, and the diameter of the cross-cutting saw blade is consistent with the opening length.

[0013] Preferably, the grooving mounting frame of the vertical cutting and grooving mechanism and the top cross-cutting frame of the cross-cutting mechanism are equipped with protective covers that can be manually opened and closed, and the saw blade is located inside the protective covers.

[0014] Preferably, the frame profile clamping mechanism includes an L-shaped positioning block, a rotary clamping cylinder, a clamping block, a push-pull cylinder, and a push block. Several sets of L-shaped positioning blocks for positioning the frame profile are equidistantly installed on the frame. The distance between two adjacent L-shaped positioning blocks is greater than the opening length. A rotary clamping cylinder is installed on the frame at the side end of the L-shaped positioning block. The rotary clamping cylinder drives the clamping block to rotate and press down to clamp the frame profile. A push-pull cylinder is also installed on the frame at the side end of the L-shaped positioning block. The push-pull cylinder drives the push block to horizontally clamp the frame profile.

[0015] Preferably, the horizontal plate of the L-shaped positioning block is provided with a waist-shaped hole for adjusting its installation position.

[0016] Preferably, a belt conveyor mechanism for collecting cutting waste is installed on the frame below the frame profile clamping mechanism.

[0017] Preferably, a control cabinet is provided on the side of the frame, and the front of the frame is the loading position, where a safety light curtain is installed on the frame.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] The vertical cutting and grooving mechanism uses multiple saw blades to groove the tubular part to be cut into three or more sections with a fixed grooving spacing; the horizontal cutting mechanism moves the horizontal cutting saw blade down to cut the grooving plane, and the middle section grooves fall off first, followed by the side grooves.

[0020] The vertical cutting and grooving mechanism and the horizontal cutting mechanism work together to quickly cut openings with high cutting accuracy, fast processing speed and high efficiency;

[0021] The cutting waste is in whole pieces and is discharged by a belt conveyor, which makes it easy to collect and improves the waste collection and utilization rate. Attached Figure Description

[0022] Figure 1 This is a structural diagram of the frame profile of the product to be processed.

[0023] Figure 2 This is the path for milling the opening of the frame profile.

[0024] Figure 3 This is a top view of a fully automated folding top and bottom frame profile processing equipment.

[0025] Figure 4 This is a structural diagram of a fully automated folding top and bottom frame profile processing equipment.

[0026] Figure 5 This is a schematic diagram of the frame profile clamping mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0027] Figure 6 This is a side view of the frame profile clamping mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0028] Figure 7 This is the front view of the vertical cutting and grooving mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0029] Figure 8 This is a schematic diagram of the internal structure of the vertical cutting and grooving mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0030] Figure 9 This is a schematic diagram of the cross-cutting mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0031] Figure 10 This is a schematic diagram of the cross-cutting mechanism of a fully automatic folding top and bottom frame profile processing equipment.

[0032] The components include: 1. Frame; 2. Frame profile clamping mechanism; 21. L-shaped positioning block; 22. Rotary clamping cylinder; 23. Clamping block; 24. Push-pull cylinder; 25. Push block; 3. Vertical cutting and grooving mechanism; 31. Grooving mounting frame; 32. Servo linear module; 33. Lifting frame; 34. Spindle motor; 35. Saw blade; 36. Lubrication device; 361. Lubricating oil nozzle; 362. Support; 37. Dust extraction pipe; 4. Cross-cutting mechanism; 41. Cross-cutting frame; 42. Linear drive module; 43. Transfer frame; 44. Cross-cutting spindle motor; 45. Cross-cutting saw blade; 5. Belt conveyor mechanism; 6. Control cabinet; 7. Safety light curtain; 8. Linear slide rail; 9. Linear module; 10. Protective cover. Detailed Implementation

[0033] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0034] Please see Figures 1 to 10 The embodiments of this utility model include:

[0035] A fully automatic folding upper and lower frame profile processing equipment includes a frame 1, a frame profile clamping mechanism 2, a vertical cutting and grooving mechanism 3, a horizontal cutting mechanism 4, a belt conveyor mechanism 5, a control cabinet 6, and a safety light curtain 7.

[0036] The frame 1 is equipped with a frame profile clamping mechanism 2 for positioning profiles, a vertical cutting and grooving mechanism 3 for grooving, and a horizontal cutting mechanism 4 for cutting the aluminum material at the grooving location. The vertical cutting and grooving mechanism 3 and the horizontal cutting mechanism 4 are slidably mounted on the frame 1 via linear slide rails 8. The vertical cutting and grooving mechanism 3 and the horizontal cutting mechanism 4 are driven by linear modules 9 to move along the direction of the frame profile placement. A belt conveyor mechanism 5 for collecting cutting waste is connected below the frame profile clamping mechanism 2. A control cabinet 6 is provided on the side of the frame 1. The front of the frame 1 is the loading position, and a safety light curtain 7 is installed on the frame 1 at the loading position.

[0037] The frame profile clamping mechanism 2 includes an L-shaped positioning block 21, a rotary clamping cylinder 22, a clamping block 23, a push-pull cylinder 24, and a push block 25. Several sets of L-shaped positioning blocks 21 are equidistantly installed on the frame 1. The distance between two adjacent L-shaped positioning blocks 21 is greater than the opening length. The horizontal plate of the L-shaped positioning block 21 is used to position the rectangular body part of the frame profile. The top of the vertical plate of the L-shaped positioning block 21 is used to position the tubular part of the frame profile. A rotary clamping cylinder 22 is installed on the frame 1 at the side end of the L-shaped positioning block 21. The rotary clamping cylinder 22 drives the clamping block 23 to rotate and press down to clamp the frame profile. A push-pull cylinder 24 is also installed on the frame 1 at the side end of the L-shaped positioning block 21. The push-pull cylinder 24 drives the push block 25 to horizontally clamp the frame profile. The horizontal plate of the L-shaped positioning block 21 is provided with a waist-shaped hole for adjusting its installation position.

[0038] The vertical cutting and grooving mechanism 3 includes a grooving mounting frame 31, a servo motor 32 mounted on the grooving mounting frame 31, a lifting frame 33 driven to move up and down by the servo linear module 32, a spindle motor 34 mounted on the lifting frame 33, and four sets of saw blades 35 driven to rotate synchronously by the spindle motor 34. The distance between the two outer saw blades 35 is set according to the opening distance. The four sets of saw blades 35 grooving divides the tubular part to be cut into three sections. The spindle motor 34 is mounted on the horizontal plate of the lifting frame 33 via a manual slide. A lubrication device 36 is connected above the saw blades 35. The lubrication device 36 uses lubricating oil nozzles 361. Several lubricating oil nozzles 361 are installed at intervals on a bracket 362. The bracket 362 is mounted on the lifting frame 33. The bracket 362 is provided with a waist-shaped hole for adjusting the installation position of the lubricating oil nozzles 361. A dust extraction pipe 37 aligned with the saw blades 35 is also installed on the lifting frame 33.

[0039] The cross-cutting mechanism 4 includes a cross-cutting frame 41, a linear drive module 42 mounted on the cross-cutting frame 41, a transfer frame 43 driven by the linear drive module 42 to move up and down, two sets of cross-cutting spindle motors 44 mounted on the transfer frame 43, and cross-cutting saw blades 45 driven by the cross-cutting spindle motors 44 to rotate. The diameter of the cross-cutting saw blades 45 is the same as the opening length, and the distance between the two inner saw blades 35 is greater than the outer diameter of the motor shaft 441 of the spindle motor 44.

[0040] The grooving mounting frame 31 and the top cross-cutting frame 41 are equipped with a manually openable protective cover 10. The saw blade is located inside the protective cover 10 to block grooving and cross-cutting waste chips and prevent them from splashing out.

[0041] The belt conveyor mechanism 5 is a belt conveyor line.

[0042] This utility model discloses a fully automatic folding top and bottom frame profile processing equipment. During operation, the frame profile is placed on the L-shaped positioning block 21 of the frame profile clamping mechanism 2. A rotary clamping cylinder 22 drives the clamping block 23 to rotate and press down to clamp the frame profile. A push-pull cylinder 24 drives the push block 25 to horizontally clamp the frame profile. After the frame profile is clamped and positioned, the servo linear module 32 drives the spindle motor 34 to move downwards. The spindle motor 34 drives the saw blade 35 to rotate, and the saw blade 35 moves downwards to open the groove. The four sets of saw blades 35 cut the required sections. The tubular part is slotted into three or more sections. The vertical cutting and grooving mechanism 3 moves to the next station to slot, and the cross-cutting mechanism 4 moves to the slotting position. The linear drive module 42 drives the cross-cutting spindle motor 44 to move down. The cross-cutting spindle motor 44 drives the cross-cutting saw blade 45 to rotate the cross-cutting plane. The middle section of the slot is first cut by the cross-cutting saw blade 45 and falls onto the belt conveyor mechanism 5. The middle section of the slot avoids the motor shaft 441 of the cross-cutting spindle motor 44. The cross-cutting saw blade 45 continues to move down to cut the slots on both sides. The previous actions are repeated until the workpiece is processed.

[0043] This utility model discloses a fully automatic folding top and bottom frame profile processing equipment, which can perform grooving and cross-cutting on one machine at a time. It can quickly cut openings with high cutting precision, fast processing speed, and high efficiency. The cutting waste is in whole pieces and is discharged by a belt conveyor mechanism for easy collection.

[0044] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fully automatic folding top and bottom frame profile processing equipment, characterized in that: include: frame; The frame profile clamping mechanism is installed on the frame and is used to clamp and position the frame profile. The vertical cutting and grooving mechanism is driven by a linear module mounted on the frame to move parallel to the direction of the frame profile placement. It includes at least four sets of saw blades to cut the opening of the frame profile into multi-segment grooves. The cross-cutting mechanism is driven by a linear module mounted on the frame to move parallel to the direction of the frame profile. It includes several cross-cutting saw blades at various stations, which cut from top to bottom, cutting the multi-segment grooves sequentially from the middle to both sides.

2. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: The vertical cutting and grooving mechanism also includes a grooving mounting frame, a servo motor mounted on the grooving mounting frame, a lifting frame driven to move up and down by a servo linear module, and a spindle motor mounted on the lifting frame. The spindle motor drives several sets of saw blades to rotate synchronously, cutting the grooving into three or more sections. The distance between the two outer saw blades is set according to the opening distance.

3. The fully automatic folding upper and lower frame profile processing equipment according to claim 2, characterized in that: The vertical cutting and grooving mechanism also includes a lubrication device and a dust extraction pipe. A lubrication device for lubricating the saw blade is connected to the top of the saw blade, and a dust extraction pipe is connected to the side of the saw blade.

4. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: The cross-cutting mechanism includes a cross-cutting frame, a linear drive module mounted on the cross-cutting frame, a transfer frame driven by the linear drive module to move up and down, and several sets of cross-cutting spindle motors mounted on the transfer frame. The cross-cutting spindle motors drive the cross-cutting saw blade to rotate, and the diameter of the cross-cutting saw blade is consistent with the opening length.

5. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: The grooving mounting frame of the vertical cutting and grooving mechanism and the top cross-cutting frame of the cross-cutting mechanism are equipped with protective covers that can be opened and closed manually, and the saw blade is located inside the protective cover.

6. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: The frame profile clamping mechanism includes an L-shaped positioning block, a rotary clamping cylinder, a clamping block, a push-pull cylinder, and a push block. Several sets of L-shaped positioning blocks for positioning the frame profile are equidistantly installed on the frame. The distance between two adjacent L-shaped positioning blocks is greater than the opening length. A rotary clamping cylinder is installed on the frame at the side end of the L-shaped positioning block. The rotary clamping cylinder drives the clamping block to rotate and press down to clamp the frame profile. A push-pull cylinder is also installed on the frame at the side end of the L-shaped positioning block. The push-pull cylinder drives the push block to horizontally clamp the frame profile.

7. The fully automatic folding upper and lower frame profile processing equipment according to claim 6, characterized in that: The horizontal plate of the L-shaped positioning block is provided with a waist-shaped hole for adjusting its installation position.

8. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: A belt conveyor mechanism for collecting cutting waste is installed on the frame below the frame profile clamping mechanism.

9. The fully automatic folding upper and lower frame profile processing equipment according to claim 1, characterized in that: A control cabinet is installed on the side of the frame, and the front of the frame is the loading position, where a safety light curtain is installed on the frame.

Images