Building block forming machine
By interlocking the bottom and upper mold chambers and rotating the base, combined with the use of flexible pipes and ground pumps, the problem of material settling in block molding machines was solved, achieving uniform material distribution and reducing damage, thus improving product quality.
Patent Information
- Application Number
- CN202422181029.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-09-06
AI Technical Summary
Existing block molding machines are prone to material settling during the molding process, resulting in uneven material distribution in the product and affecting product quality.
The bottom mold chamber and the upper mold chamber, along with the fixed inserts, are connected by interlocking. The rotation of the drive wheel assembly, rotating base, and mounting plate ensures that the material is evenly distributed during the molding process. Flexible pipes and ground pumps are used for raw material injection, and shock absorption components are combined to reduce product damage.
It effectively prevents product settling during the molding process, ensures uniform distribution of product materials, improves product quality, and reduces product damage.
Smart Images

Figure CN223545424U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building block technology, and in particular to a building block forming machine. Background Technology
[0002] A block molding machine is a machine that uses fly ash, river sand, gravel, stone powder, fly ash, waste ceramsite slag, smelting slag, and other materials with a small amount of cement to produce new wall material blocks. These new wall materials are mainly blocks and cement bricks, mostly using hydraulic molding, though some use vibration molding. The block molding machine operates in a quiet, static pressure mode, producing no noise, high output, and high density. No pallet curing is required, and the curing cycle is short. It requires few personnel, has no requirements for the working surface, and produces a wide variety of products.
[0003] Existing block forming machines, such as the one disclosed in application number CN201210157797.7, are block forming machines with movable side plates that allow materials to enter from the side. This is a block forming machine mold box (1) where one or more side plates (2) are movable. The forming machine traction mechanism (4) pulls the side plates to detach them completely or partially from the main body of the mold box, or they can be combined with the main body of the mold box to form a whole. However, in the above technology, the material is mainly filled horizontally inside the machine box, which easily leads to material settling during forming. Therefore, this utility model proposes a block forming machine to solve the problems existing in the prior art. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes a building block molding machine. This building block molding machine mainly utilizes the bottom mold chamber, the upper mold chamber, and the fixed inserts for mating and insertion. During the mating and insertion process, the product, after being poured, rotates through the drive wheel assembly, the rotating base, and the mounting plate to prevent settling during the molding process. This ensures uniform material distribution throughout the product, thereby guaranteeing product quality.
[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a building block molding machine, including a shock-absorbing component and a casting component, wherein bolt-assembled molding and demolding mechanisms are provided above both ends of the shock-absorbing component, and bolt-assembled casting components are provided on the top side of the molding and demolding mechanism;
[0006] The casting component includes an upper frame, a top plate, a raw material cylinder, a ground pump, a flexible tube, and an inlet. The upper frame is located on the top side of the molding and demolding mechanism. The top of the upper frame is provided with a top plate. The top side of the top plate is provided with a raw material cylinder. The output end of the raw material cylinder is provided with a ground pump. The output end of the ground pump is provided with a flexible tube. The output end of the flexible tube is provided with an inlet.
[0007] In a preferred embodiment of this utility model, the flexible tube has a flexible tube-like structure.
[0008] In a preferred embodiment of the present invention, the shock absorption assembly includes a pad, a base pad, a shock absorber, and a load-bearing plate. The base pad is provided on the top side of the pad, and the shock absorber is provided above the middle of the base pad. The load-bearing plate is provided on the top side of the shock absorber.
[0009] In a preferred embodiment of this utility model, the molding and demolding mechanism includes a bolt base plate, a drive wheel assembly, a rotating base, a mounting plate, a bottom mold chamber, a limiting block, a first connecting rod, a pneumatic telescopic rod, a demolding template, a hydraulic cylinder, a second connecting rod, an upper mold chamber, a fixing insert, a feed pipe, a ring plate, a plug cover, a telescopic spring rod, and a bottom ring seat. The bolt base plate is bolted to the upper ends of the base pad. A rotating base connected to the output end of the drive wheel assembly is provided on the upper inner side of the bolt base plate. A mounting plate is provided on the inner side of the rotating base.
[0010] In a preferred embodiment of this utility model, a bottom mold chamber is provided on the inner side of the mounting plate, and a limit block is provided on the inner side of the bottom mold chamber. A first connecting rod is provided at one end of the rotating base, and a pneumatic telescopic rod is provided at the output end of the first connecting rod. A template is provided at the output end of the pneumatic telescopic rod.
[0011] In a preferred embodiment of this utility model, a hydraulic cylinder is provided at the other end of the rotating base, and a second connecting rod for installing the upper mold chamber is provided at the output end of the hydraulic cylinder. A fixing strip is provided below the side of the upper mold chamber, a feed pipe is provided on the inner side of the upper mold chamber, a ring plate is provided on the inner side of the feed pipe, a plug is provided on the inner side of the ring plate, a telescopic spring rod is provided below the plug, and a bottom ring seat is provided below the telescopic spring rod.
[0012] The beneficial effects of this utility model are as follows:
[0013] This utility model mainly utilizes the bottom mold chamber, the upper mold chamber, and the fixed insert to connect and interlock. During the connection and interlocking process, the product is driven by the rotation of the drive wheel assembly, the rotating base, and the plate after casting, so as to prevent the product from settling during the molding process. This ensures that the material is evenly distributed in all positions of the product, thereby guaranteeing the quality of the product. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the molding and demolding mechanism of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the telescopic spring rod and bottom ring seat of this utility model.
[0018] The components include: 1. Vibration damping components; 101. Pad block; 102. Base pad; 103. Shock absorber; 104. Force plate; 2. Molding and demolding mechanism; 201. Bolt base plate; 202. Drive wheel set; 203. Rotating base; 204. Plate; 205. Bottom mold chamber; 206. Limiting block; 207. First connecting rod; 208. Pneumatic telescopic rod; 209. Demolding plate; 2010. Hydraulic cylinder; 2011. Second connecting rod; 2012. Upper mold chamber; 2013. Fixing insert; 2014. Feed pipe; 2015. Ring plate; 2016. Plug cap; 2017. Telescopic spring rod; 2018. Bottom ring seat; 3. Casting components; 301. Upper frame; 302. Top plate; 303. Raw material cylinder; 304. Ground pump; 305. Flexible pipe; 306. Inlet. Detailed Implementation
[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0020] according to Figure 1-4 As shown, this embodiment proposes a building block molding machine, including a shock-absorbing component 1 and a casting component 3. The shock-absorbing component 1 is provided with a bolt-assembled molding and demolding mechanism 2 above both ends, and the molding and demolding mechanism 2 is provided with a bolt-assembled casting component 3 on its top side.
[0021] The casting component 3 includes an upper frame 301, a top plate 302, a raw material cylinder 303, a ground pump 304, a flexible tube 305, and an inlet 306. The upper frame 301 is located on the top side of the molding and demolding mechanism 2. The top plate 302 is located at the top of the upper frame 301. The raw material cylinder 303 is located on the top side of the top plate 302. The ground pump 304 is located at the output end of the raw material cylinder 303. The flexible tube 305 is located at the output end of the ground pump 304. The inlet 306 is located at the output end of the flexible tube 305.
[0022] Flexible tube 305 has a flexible tubular structure.
[0023] In this embodiment, during use, a raw material cylinder 303 is placed above the top plate 302, and a sufficient amount of raw material is placed inside. The feed pipe 2014 is then connected to the inlet 306 at the inner end of the output end of the flexible tube 305. Then, the ground pump 304 outputs power to drive the output end to run, so that the ground pump 304 outputs power to draw the raw material from the raw material cylinder 303 and injects it into the molding and demolding mechanism 2 through the flexible tube 305 and the inlet 306.
[0024] The shock absorption assembly 1 includes a pad 101, a base pad 102, a shock absorber 103, and a load-bearing plate 104. The base pad 102 is provided on the top side of the pad 101, and the shock absorber 103 is provided above the middle part of the base pad 102. The load-bearing plate 104 is provided on the top side of the shock absorber 103.
[0025] In this embodiment, since the base pad 102 and the load-bearing plate 104 are equipped with shock absorbers 103, after the product is discharged, the load-bearing plate 104 can achieve a buffering effect to reduce product damage.
[0026] The molding and demolding mechanism 2 includes a bolt base plate 201, a drive wheel assembly 202, a rotating base 203, a mounting plate 204, a bottom mold chamber 205, a limiting block 206, a first connecting rod 207, a pneumatic telescopic rod 208, a demolding plate 209, a hydraulic cylinder 2010, a second connecting rod 2011, an upper mold chamber 2012, a fixing strip 2013, a feed pipe 2014, a ring plate 2015, a plug 2016, a telescopic spring rod 2017, and a bottom ring seat 2018. The bolt base plate 201 is bolted to the upper ends of the base pad 102. The rotating base 203, which is connected to the output end of the drive wheel assembly 202, is provided on the upper inner side of the bolt base plate 201. The mounting plate 204 is provided on the inner side of the rotating base 203.
[0027] In this embodiment, after the material is injected, the drive wheel group 202 on the outer side of the bolt base plate 201 outputs power to drive the output end to run, so that the rotating base 203 and the plate 204 can achieve the effect of rotating and shaping the material evenly.
[0028] The inner side of the mounting plate 204 is provided with a bottom mold chamber 205, and the inner side of the bottom mold chamber 205 is provided with a limit block 206. One end of the rotating base 203 is provided with a first connecting rod 207, and the output end of the first connecting rod 207 is provided with a pneumatic telescopic rod 208. The output end of the pneumatic telescopic rod 208 is provided with a demolding template 209.
[0029] In this embodiment, after the product is processed, the hydraulic cylinder 2010 outputs power to drive the upper mold chamber 2012 to separate from the bottom mold chamber 205. After separation, the pneumatic telescopic rod 208 outputs power to drive the output end to extend and retract, so that the demolding template 209 can achieve the demolding effect on the product.
[0030] A hydraulic cylinder 2010 is provided at the other end of the rotating base 203, and a second connecting rod 2011 for mounting the upper mold chamber 2012 is provided at the output end of the hydraulic cylinder 2010. A fixing insert 2013 is provided on the lower side of the upper mold chamber 2012. A feed pipe 2014 is provided on the inner side of the upper mold chamber 2012, and a ring plate 2015 is provided on the inner side of the feed pipe 2014. A plug 2016 is provided on the inner side of the ring plate 2015, and a telescopic spring rod 2017 is provided below the plug 2016. A bottom ring seat 2018 is provided below the telescopic spring rod 2017.
[0031] In this embodiment, after the raw material is input into the feed pipe 2014, the hydraulic cylinder 2010 outputs power to drive the output end to extend and retract, so that the second connecting rod 2011, the upper mold chamber 2012, and the fixed insert 2013 cooperate with the lower mold chamber 205 to achieve the effect of engagement. Under the action of pressure, the feed pipe 2014, the ring plate 2015, the plug 2016, the telescopic spring rod 2017, and the bottom ring seat 2018 are deformed by pressure, so as to inject a sufficient amount of material into the lower mold chamber 205.
[0032] The working principle of this building block molding machine is as follows: During use, a raw material cylinder 303 is placed above the top plate 302, and a sufficient amount of raw material is added. The feed pipe 2014 is then aligned with the inlet 306 at the inner end of the flexible tube 305. Next, the ground pump 304 outputs power to drive the output end, drawing the raw material from the raw material cylinder 303 and injecting it into the molding and demolding mechanism 2 through the flexible tube 305 and inlet 306. After the raw material enters the feed pipe 2014, the hydraulic cylinder 2010 outputs power to extend and retract the output end, causing the second connecting rod 2011, the upper mold chamber 2012, and the fixed insert 2013 to align with the lower mold chamber 205. Under pressure, the feed pipe 2014, ring plate 2015, plug 2016, and telescopic spring... The spring rod 2017 and the bottom ring seat 2018 are deformed under pressure to inject sufficient material into the bottom mold chamber 205. After the material is injected, the drive wheel set 202 on the outer side of the bolt base plate 201 outputs power to drive the output end to run, so that the rotating base 203 and the plate 204 can achieve a balanced rotational molding effect on the material. After the product is processed, the hydraulic cylinder 2010 outputs power to drive the upper mold chamber 2012 to separate from the bottom mold chamber 205. After separation, the pneumatic telescopic rod 208 outputs power to drive the output end to extend and retract, so that the demolding plate 209 can demold the product. Since the base pad 102 and the force plate 104 have shock absorbers 103, the force plate 104 can be cushioned after the product is discharged, so as to reduce the damage to the product.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A building block molding machine, comprising a shock-absorbing component (1) and a casting component (3), characterized in that: The shock absorption assembly (1) is provided with a bolt-assembled molding demolding mechanism (2) above both ends, and a bolt-assembled casting component (3) is provided on the top side of the molding demolding mechanism (2). The molding and demolding mechanism (2) includes a bolt base plate (201), a drive wheel assembly (202), a rotating base (203), a mounting plate (204), a bottom mold chamber (205), a limiting block (206), a first connecting rod (207), a pneumatic telescopic rod (208), a demolding plate (209), a hydraulic cylinder (2010), a second connecting rod (2011), an upper mold chamber (2012), a fixing insert (2013), a feed pipe (2014), a ring plate (2015), and a plug (2016). 6) Telescopic spring rod (2017) and bottom ring seat (2018), the bolt base plate (201) is bolted to the upper ends of the base pad (102), the upper inner side of the bolt base plate (201) is provided with a rotating base (203) that connects to the output end of the drive wheel assembly (202), the inner side of the rotating base (203) is provided with a plate (204), the inner side of the plate (204) is provided with a bottom mold chamber (205), and the inner side of the bottom mold chamber (205) is provided with A limit block (206) is provided. One end of the rotating base (203) is provided with a first connecting rod (207), and the output end of the first connecting rod (207) is provided with a pneumatic telescopic rod (208). The output end of the pneumatic telescopic rod (208) is provided with a template release (209). The other end of the rotating base (203) is provided with a hydraulic cylinder (2010), and the output end of the hydraulic cylinder (2010) is provided with a second connecting rod (2011) for installing the upper mold chamber (2012). A fixing strip (2013) is provided on the lower side of the upper mold chamber (2012). A feed pipe (2014) is provided on the inner side of the upper mold chamber (2012), and a ring plate (2015) is provided on the inner side of the feed pipe (2014). A plug (2016) is provided on the inner side of the ring plate (2015), and a telescopic spring rod (2017) is provided below the plug (2016). A bottom ring seat (2018) is provided below the telescopic spring rod (2017). The casting component (3) includes an upper frame (301), a top plate (302), a raw material cylinder (303), a ground pump (304), a flexible tube (305), and an inlet (306). The upper frame (301) is located on the top side of the molding and demolding mechanism (2). The top plate (302) is located at the top of the upper frame (301). The raw material cylinder (303) is located on the top side of the top plate (302). The ground pump (304) is located at the output end of the raw material cylinder (303). The flexible tube (305) is located at the output end of the ground pump (304). The inlet (306) is located at the output end of the flexible tube (305).
2. The building block forming machine according to claim 1, characterized in that: The flexible tube (305) has a flexible tubular structure.
3. The building block forming machine according to claim 1, characterized in that: The shock absorption assembly (1) includes a pad (101), a base pad (102), a shock absorber (103), and a load-bearing plate (104). The base pad (102) is provided on the top side of the pad (101), and the shock absorber (103) is provided above the middle part of the base pad (102). The load-bearing plate (104) is provided on the top side of the shock absorber (103).
Citation Information
Patent Citations
Molding box of building block molding machine
CN102672812A