Excavator post-processing system and excavator

By designing the main pump chamber mounting bracket and the after-treatment protective cover, and utilizing the protective cover bracket and integrated structure, the problem of complex manufacturing process of excavator after-treatment systems was solved, achieving the effect of simplifying the structure and reducing costs.

CN223548641UActive Publication Date: 2025-11-14AIQIDI ENGINEERING MACHINERY (CHINA) CO LTD
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Patent Information

Application Number
CN202423199920.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The manufacturing process of existing excavator after-processing systems is complex and relies on a large number of molding dies.

Method used

The design incorporates a main pump chamber mounting bracket and a post-treatment protective cover. Multiple vertical protective cover supports fix the post-treatment protective cover to the main pump chamber mounting bracket, reducing reliance on molding molds. An integrated design and a three-sided bending and overlapping process are used to connect the load-bearing plate and the mounting frame.

Benefits of technology

The structure of the excavator's after-processing system has been simplified, reducing manufacturing costs, improving manufacturing convenience and structural strength, and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an excavator post-processing system and an excavator, and relates to the technical field of excavators. The after-treatment system of the excavator comprises a main pump chamber mounting frame and an after-treatment protective cover, the main pump chamber mounting frame comprises a bearing table, a plurality of vertical protective cover supports are arranged on the bearing table, and the after-treatment protective cover is fixed to the main pump chamber mounting frame through the protective cover supports. According to the scheme, the structure is simple, the manufacturing convenience is enhanced, and the cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of excavator technology, and in particular to an excavator after-processing system and an excavator. Background Technology

[0002] In the structure of construction machinery such as excavators, after-treatment devices are generally installed to treat exhaust gases. Current excavator after-treatment systems include after-treatment protective covers, which protect the after-treatment devices. However, most existing after-treatment protective covers are complex in structure and require separate protective cover brackets, which are also complex in structure. Therefore, the manufacturing process of existing excavator after-treatment systems is complex and relies on a large number of molding molds. Utility Model Content

[0003] The present invention provides an excavator after-processing system and an excavator, which solves the problem that the manufacturing process of the excavator after-processing system in the prior art is complicated and requires a large number of molding molds.

[0004] To solve the above-mentioned technical problems, the embodiments of this utility model provide the following technical solutions:

[0005] An excavator after-processing system, comprising:

[0006] The main pump chamber mounting frame and the post-treatment protective cover are provided. The main pump chamber mounting frame includes a support platform, and multiple vertical protective cover brackets are provided on the support platform. The post-treatment protective cover is fixed to the main pump chamber mounting frame through the multiple protective cover brackets.

[0007] Optionally, in the excavator after-processing system, the load-bearing platform includes:

[0008] A load-bearing plate and a mounting frame are provided, wherein the load-bearing plate is disposed on the mounting frame, the load-bearing plate is used to support the post-treatment device, and the load-bearing plate and the mounting frame form a space for accommodating the main pump.

[0009] Optionally, in the excavator after-processing system, the load-bearing plate includes:

[0010] Three bends, which overlap with the mounting frame.

[0011] Optionally, in the excavator after-processing system, the after-processing protective cover includes:

[0012] A bending plate, a left side plate, and a right side plate are provided. The bending plate is bent to form three protective plates connected in sequence. The left side plate and the right side plate are arranged opposite each other on both sides of the bending plate and are respectively connected to the three protective plates to form a space for accommodating the post-processing device.

[0013] Optionally, in the excavator after-processing system, the bending plate and the left side plate are respectively provided with connectors that are fixedly connected to the protective cover bracket.

[0014] Optionally, in the excavator after-treatment system, the first protective plate is provided with an opening for the exhaust tailpipe to pass through, and the inner side of the first protective plate is provided with an inner lining plate at the opening.

[0015] Optionally, in the excavator after-processing system, at least one of the bending plate, the left side plate, and the right side plate is provided with reinforcing ribs on its inner side.

[0016] Optionally, in the excavator after-processing system, at least one of the bending plate, the left side plate, and the right side plate is provided with heat dissipation holes.

[0017] Optionally, in the excavator after-processing system, the heat dissipation holes are provided with dustproof protective nets.

[0018] An excavator includes an excavator after-processing system as described in any of the preceding claims.

[0019] The beneficial effects of this utility model are:

[0020] The excavator after-processing system described in this embodiment includes a main pump chamber mounting frame and an after-processing protective cover. The main pump chamber mounting frame includes a support platform, and multiple vertical protective cover brackets are mounted on the support platform. The after-processing protective cover is fixed to the main pump chamber mounting frame via these multiple protective cover brackets. Thus, the protective cover brackets and the support platform are integrated into a single design, resulting in a simple structure and reducing reliance on manufacturing fixtures. Furthermore, the after-processing protective cover reduces reliance on molding dies, enhancing manufacturing convenience and lowering costs.

[0021] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of this utility model, nor is it intended to limit the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description

[0022] The accompanying drawings are provided for a better understanding of this solution and do not constitute a limitation on this utility model. Wherein:

[0023] Figure 1 This is one of the structural schematic diagrams of the excavator after-processing system according to an embodiment of the present utility model;

[0024] Figure 2 This is the second schematic diagram of the excavator after-processing system according to an embodiment of the present invention;

[0025] Figure 3 This is one of the structural schematic diagrams of the load-bearing platform described in the embodiments of this utility model;

[0026] Figure 4 This is the second schematic diagram of the structure of the load-bearing platform according to an embodiment of the present utility model;

[0027] Figure 5 This is the third schematic diagram of the structure of the load-bearing platform according to an embodiment of the present utility model;

[0028] Figure 6 This is one of the structural schematic diagrams of the post-processing protective cover described in an embodiment of the present invention;

[0029] Figure 7 This is the second schematic diagram showing the structure of the post-processing protective cover according to an embodiment of the present invention;

[0030] Figure 8 This is the third schematic diagram illustrating the structure of the post-processing protective cover according to an embodiment of the present invention.

[0031] Figure 9 This is a schematic diagram showing the structure of the inner lining plate described in an embodiment of the present invention.

[0032] Explanation of reference numerals in the attached figures:

[0033] 10 - Post-processing protective cover;

[0034] 111-Bending plate;

[0035] 112-Left side panel;

[0036] 113 - Right side panel;

[0037] 114 - Opening;

[0038] 115 - Inner lining plate;

[0039] 116 - Exhaust tailpipe protective cover;

[0040] 117 - Reinforcing rib;

[0041] 118 - Heat dissipation holes;

[0042] 119 - Dustproof protective netting;

[0043] 120 - Connector;

[0044] 20 - Post-processing unit;

[0045] 21-Exhaust tailpipe;

[0046] 31- Mounting frame;

[0047] 32 - Load-bearing plate;

[0048] 321 - Bend edge;

[0049] 322 - Mounting plate;

[0050] 33-Protective cover bracket. Detailed Implementation

[0051] The following description, in conjunction with the accompanying drawings, illustrates exemplary embodiments of the present invention, including various details to aid understanding. These embodiments should be considered merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. Similarly, for clarity and brevity, descriptions of well-known functions and structures are omitted in the following description.

[0052] This utility model provides an excavator after-processing system.

[0053] like Figures 1 to 9 As shown, the excavator after-processing system includes:

[0054] The main pump chamber mounting frame and the post-treatment protective cover 10 are provided. The main pump chamber mounting frame includes a support platform, and multiple vertical protective cover brackets 33 are provided on the support platform. The post-treatment protective cover 10 is fixed to the main pump chamber mounting frame through the multiple protective cover brackets 33.

[0055] In this embodiment of the invention, the post-processing protective cover 10 is used to cover the post-processing device 20. Its simple structure reduces reliance on molding dies, enhances manufacturing convenience, and lowers costs. The load-bearing platform of the main pump chamber mounting bracket can not only support the post-processing device 20 but also be used to install the main pump chamber door. In other words, the load-bearing platform can also be called the main pump chamber door mounting bracket. By integrating the main pump chamber door mounting bracket and multiple protective cover supports 33, the post-processing protective cover 10 can be directly installed through the multiple protective cover supports 33, reducing reliance on manufacturing fixtures and providing high structural strength and extended service life.

[0056] Here, the multiple protective cover brackets 33 are connected to the load-bearing platform by welding.

[0057] As an optional embodiment, the load-bearing platform includes:

[0058] The load-bearing plate 32 and the mounting frame 31 are provided. The load-bearing plate 32 is disposed on the mounting frame 31. The load-bearing plate 32 is used to support the post-treatment device 20, and the load-bearing plate 32 and the mounting frame 31 form a space for accommodating the main pump.

[0059] Optionally, the load-bearing plate 32 includes:

[0060] Three bends 321 overlap with the mounting frame 31.

[0061] It should be noted that, compared with the welding process, the load-bearing plate 32 and the mounting frame 31 are connected by a three-sided bending and overlapping process, which reduces the impact of welding deformation on flatness and further ensures the flatness requirements of the post-processing device 20.

[0062] It should also be noted that the surface of the load-bearing plate 32 is provided with a mounting plate 322, through which the post-processing device 20 is fixedly mounted on the load-bearing plate 32.

[0063] As an optional embodiment, the post-processing protective cover 10 includes:

[0064] The bending plate 111, the left side plate 112, and the right side plate 113 are bent to form three protective plates connected in sequence. The left side plate 112 and the right side plate 113 are arranged opposite to each other on both sides of the bending plate 111 and are respectively connected to the three protective plates to form a space for accommodating the post-processing device 20.

[0065] In this embodiment of the utility model, a bending plate 111 is bent to form three sequentially connected protective plates, which can be referred to as the front protective plate, the top protective plate, and the rear protective plate, respectively.

[0066] In this way, a bending plate 111 is bent to form three sequentially connected front protective plate, top protective plate and rear protective plate. Compared with the existing technology that uses three plates to make the front protective plate, top protective plate and rear protective plate respectively, the edge arc plate between the two plates is eliminated, the dependence on forming mold is reduced, the manufacturing is more convenient and the material cost is reduced.

[0067] As an optional embodiment, the bending plate 111 and the left side plate 112 are respectively provided with connectors 120 that are fixedly connected to the protective cover bracket 33.

[0068] In this embodiment of the invention, the connector 120 can be connected to the protective cover bracket 33 using a screw connection. The connector 120 securely connects the post-processing protective cover 10 to the protective cover bracket 33, ensuring structural stability.

[0069] As an optional embodiment, the first protective plate is provided with an opening 114 for the exhaust tailpipe 21 to pass through, and an inner lining plate 115 is provided on the inner side of the first protective plate at the opening 114.

[0070] In this embodiment of the invention, the exhaust tailpipe 21 is connected to the aftertreatment device 20 and is used to discharge the exhaust gas treated by the aftertreatment device 20. The first protective plate is adapted to the exhaust tailpipe 21. Here, the first protective plate is a protective plate disposed on the top surface of the aftertreatment protective cover 10, i.e., a top protective plate.

[0071] The inner lining plate 115 can improve the structural strength of the opening 114 and prevent cracking, breakage, fracture and other damage that may occur during long-term use of the opening 114.

[0072] It should be noted that an exhaust tailpipe protective cover 116 is also provided at the opening 114. The exhaust tailpipe protective cover 116 can prevent stones, leaves and other debris from entering the after-treatment protective cover 10, thereby ensuring the normal operation of the after-treatment device 20.

[0073] As an optional embodiment, at least one of the bent plate 111, the left side plate 112 and the right side plate 113 is provided with a reinforcing rib 117 on its inner side.

[0074] In this embodiment of the utility model, the bending plate 111 is fixedly connected to the left side plate 112 and the right side plate 113 by spot welding. Moreover, the bending plate 111 is provided with at least three reinforcing ribs 117, and the left side plate 112 and the right side plate 113 are each provided with at least two reinforcing ribs 117.

[0075] As an optional embodiment, at least one of the bending plate 111, the left side plate 112 and the right side plate 113 is provided with heat dissipation holes 118.

[0076] In this embodiment of the utility model, the top protective plate and the front protective plate of the bending plate 111, as well as one of the left side plate 112 and the right side plate 113, are respectively provided with heat dissipation holes 118 to meet the heat dissipation requirements of the post-processing device 20 during operation.

[0077] Optionally, a dustproof mesh 119 is provided on the heat dissipation hole 118.

[0078] In this embodiment of the utility model, a dustproof mesh 119 is installed on the heat dissipation hole 118 using a welding process to prevent stones, leaves and other debris from entering the post-processing chamber, thereby ensuring the normal operation of the post-processing device 20.

[0079] In summary, the excavator after-processing system described in this embodiment of the present invention features an integrated design for the protective cover bracket 33 and the mounting frame 31. The protective cover bracket 33 is directly welded to the mounting frame 31, allowing the after-processing protective cover 10 to be directly installed via the protective cover bracket 33. The after-processing protective cover 10 consists of three plates: the bent plate 111, the left side plate 112, and the right side plate 113. This reduces reliance on molding dies, enhances manufacturing convenience, and lowers material costs. Furthermore, compared to the reinforcing ribs 117 in existing technologies, the load-bearing plate 32 of the after-processing protective cover 10 is connected to the mounting frame 31 using a three-sided bending and overlapping process, which not only ensures flatness but also further improves structural strength and extends service life.

[0080] This utility model embodiment also provides an excavator, including the excavator after-processing system in the above embodiment.

[0081] In this embodiment of the utility model, the excavator after-processing system described above is used. It has a simple structure, reduces the dependence on forming molds, is easy to manufacture, has a low cost, and has high structural strength and long service life.

[0082] The specific embodiments described above do not constitute a limitation on the scope of protection of this utility model. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. An excavator after-processing system, characterized in that, include: The main pump chamber mounting frame and the post-treatment protective cover are provided. The main pump chamber mounting frame includes a support platform, and multiple vertical protective cover brackets are provided on the support platform. The post-treatment protective cover is fixed to the main pump chamber mounting frame through the multiple protective cover brackets.

2. The excavator after-processing system according to claim 1, characterized in that, The load-bearing platform includes: A load-bearing plate and a mounting frame are provided, wherein the load-bearing plate is disposed on the mounting frame, the load-bearing plate is used to support the post-treatment device, and the load-bearing plate and the mounting frame form a space for accommodating the main pump.

3. The excavator after-processing system according to claim 2, characterized in that, The load-bearing plate includes: Three bends, which overlap with the mounting frame.

4. The excavator after-processing system according to claim 1, characterized in that, The post-processing protective cover includes: A bending plate, a left side plate, and a right side plate are provided. The bending plate is bent to form three protective plates connected in sequence. The left side plate and the right side plate are arranged opposite each other on both sides of the bending plate and are respectively connected to the three protective plates to form a space for accommodating the post-processing device.

5. The excavator after-processing system according to claim 4, characterized in that, The bent plate and the left side plate are respectively provided with connectors that are fixedly connected to the protective cover bracket.

6. The excavator after-processing system according to claim 4, characterized in that, The first protective plate is provided with an opening for the exhaust tailpipe to pass through, and an inner lining plate is provided on the inner side of the first protective plate at the opening.

7. The excavator after-processing system according to claim 4, characterized in that, At least one of the bent plate, the left side plate, and the right side plate has a reinforcing rib on its inner side.

8. The excavator after-processing system according to claim 4, characterized in that, At least one of the bent plate, the left side plate, and the right side plate is provided with heat dissipation holes.

9. The excavator after-processing system according to claim 8, characterized in that, The heat dissipation holes are equipped with dustproof protective nets.

10. An excavator, characterized in that, Includes the excavator after-processing system as described in any one of claims 1 to 9.