Follow-up instrument desk support testing fixture

Abstract

The utility model discloses a follow-up instrument desk support testing fixture, which relates to the technical field of automotive upholstery, and is characterized in that the follow-up instrument desk support testing fixture comprises a base module, a positioning module and a testing tool module, the positioning module and the testing tool module are installed on the base module, and the base module comprises a bottom plate; the positioning module comprises a contour fixing groove seat mounted on the bottom plate; the inspection tool module comprises a plurality of hole site inspection pins and a gap inspection go-no go gauge; the device has the advantages that reliability of detection results is guaranteed, detection errors are effectively reduced, meanwhile, the whole process is few and stable in operation step, labor intensity is greatly relieved, workers operate according to specified steps, actions are standard and unified, and the detection efficiency is improved. And the problem that the product is easily damaged in the detection process is effectively avoided.

Description

Technical Field

[0001] This utility model relates to the field of automotive interior parts technology, and more specifically, it relates to a follow-up instrument panel bracket inspection tool. Background Technology

[0002] Currently, the product inspection process for bus instrument panel brackets generally involves manual inspection using manual testing equipment. The specific procedure involves the inspector placing the instrument panel bracket face up on a flat workbench, and then using traditional inspection tools such as calipers and feeler gauges to meticulously inspect each part of the product in a specific order.

[0003] However, this traditional inspection method has several problems that cannot be ignored. First, the inspection error is relatively large: manual inspection is affected by various factors such as the operator's skill level and visual errors, making it difficult to guarantee the accuracy and consistency of the inspection results, resulting in a large inspection error. Second, the labor intensity is high: traditional manual inspection requires workers to use multiple tools to measure and compare various parts of the product in sequence, which is a complex and meticulous operation with high labor intensity and can easily lead to fatigue. Third, it affects the product yield. In the inspection process, the operator's operation varies from person to person in traditional manual inspection, and it is difficult to precisely control the force and angle, which can easily damage the product during the inspection process. Once the product surface is damaged, it may fail to meet the qualification standard, thus affecting the product yield, increasing production costs, and reducing the company's economic benefits.

[0004] Therefore, in order to solve the above-mentioned technical problems, this application proposes a follow-up instrument panel bracket inspection tool. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a follow-up instrument panel support inspection tool.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a follow-up instrument panel support fixture, comprising a base module, a positioning module, and an inspection tool module, wherein the positioning module and the inspection tool module are mounted on the base module.

[0007] The base module includes a base plate;

[0008] The positioning module includes a contour fixing groove seat mounted on the base plate;

[0009] The inspection tool module includes multiple hole detection pins and gap inspection go / no-go gauges;

[0010] The contour fixing slot is equipped with a test simulation block corresponding to the part of the product to be tested. In use, the follow-up instrument panel is installed into the contour fixing slot from the top for positioning. Then, the hole detection pin is quickly inserted into the detection hole and can be locked and passed. Then, the gap inspection check is used to plan the gap between the test simulation block and the product.

[0011] Preferably, the base module further includes triangular support plates fixed to both sides of the top of the base plate, and the positioning module includes a connecting plate installed at the bottom of the contour fixing slot, and the connecting plate is fixed on the inclined surface of the triangular support plate, so that the positioning module is inclinedly set on the base module. The inclined positioning module can optimize the operator's operating space and viewing angle.

[0012] Preferably, the base module further includes handles fixed to the top of the base plate near the four corners, which facilitates the operator to carry and move the inspection tool.

[0013] Preferably, the base module includes two calipers, which are installed on both sides of the top of the base plate and are located between the base plate and the connecting plate.

[0014] Preferably, the positioning module further includes a hole fixing protrusion and a snap-clamping assembly whose working state is controlled by a locking screw, wherein the hole fixing protrusion and the snap-clamping assembly are located in the contour fixing groove, which further reduces the detection error caused by position deviation.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. This utility model uses a contour-fixed slot to position the product, greatly reducing the detection error caused by positional deviation. Compared with the difficulty in achieving complete uniformity in product placement during manual inspection, this fixture fundamentally improves the accuracy and consistency of inspection. Secondly, the standardized inspection method using hole position detection pins and clearance inspection go / no-go gauges avoids the differences caused by varying levels of operator proficiency and visual errors during manual inspection, ensuring the reliability of the inspection results and effectively reducing detection errors. Furthermore, since the inspection operation of this fixture is based on standardized procedures and tools, workers operate according to prescribed steps, resulting in standardized and uniform actions, effectively avoiding the problem of product damage during inspection. Additionally, traditional manual inspection requires workers to use multiple tools to measure and compare various parts of the product sequentially, which is a complex and meticulous operation. In contrast, the operation process of this fixture is simple and clear. Workers only need to load the product into the fixture and then insert the hole position detection pins and use the clearance inspection go / no-go gauges. The entire process involves fewer and more stable steps, greatly reducing labor intensity and solving the problems of large detection errors, high labor intensity, and reduced product yield in the background technology.

[0017] 2. This utility model uses a multi-coordinated positioning and fixing method, including contour fixing groove, hole fixing protrusion, and buckle clamping assembly, to ensure that the product is placed in a highly consistent position each time, further reducing the detection error caused by positional deviation.

[0018] 3. This utility model tilts the positioning module onto the base module. This tilted positioning module optimizes the operator's working space and viewing angle. When the positioning module is tilted relative to the base module, the operator has a more suitable operating angle when loading, fixing, and inspecting products, avoiding inconvenience caused by narrow working space or poor viewing angle. This helps improve the operator's work efficiency and reduces errors that may occur due to operational difficulties, such as bumps or scratches on the product. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0021] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the specific structure of this utility model.

[0023] In the diagram: 1. Base module; 1.1. Base plate; 1.2. Triangular support plate; 1.3. Caliper; 1.4. Handle; 2. Positioning module; 2.1. Connecting plate; 2.2. Contour fixing slot; 2.3. Hole fixing protrusion; 2.4. Buckle clamping assembly; 3. Inspection tool module; 3.1. Hole inspection pin; 3.2. Clearance inspection go / no-go gauge. Detailed Implementation

[0024] like Figure 1-3 As shown, this utility model provides a follow-up instrument panel bracket inspection tool, including a base module 1, a positioning module 2, and an inspection tool module 3, wherein the positioning module 2 and the inspection tool module 3 are mounted on the base module 1;

[0025] The base module 1 includes a base plate 1.1;

[0026] The positioning module 2 includes a contour fixing slot 2.2 mounted on the base plate 1.1;

[0027] The inspection tool module 3 includes multiple hole position detection pins 3.1 and clearance inspection go / no-go gauges 3.2;

[0028] The contour fixing slot 2.2 has a test simulation block installed at the corresponding part of the product to be tested.

[0029] During use, insert the bus-following instrument panel bracket product into the upper end of the contour fixing slot 2.2 (the contour fixing slot 2.2 is designed according to the contour shape of the bus-following instrument panel bracket product, and when the product is inserted from the top, the contour fixing slot 2.2 fits tightly with the contour of the product) to achieve positioning. Then, quickly insert the hole detection pin 3.1 into the detection hole (the detection hole on the bus-following instrument panel bracket) and check whether each hole detection pin 3.1 can be smoothly inserted into the detection hole and locked. If all hole position inspection pins 3.1 meet the requirements, it indicates that the hole size and position accuracy of the product conform to the standard. If any hole position inspection pin 3.1 cannot be inserted smoothly or cannot be locked, it indicates that there is a problem with that hole position, and the product needs to be further inspected and adjusted. Then, use the gap inspection go / no-go gauge 3.2 to check the gap between the simulation block and the product. By observing the passage of the gap inspection go / no-go gauge 3.2, if the gap inspection go / no-go gauge 3.2 can pass through the gap smoothly and meet the corresponding standard requirements, it indicates that the gap between the product and the simulation block is qualified. If the gap inspection go / no-go gauge 3.2 cannot pass smoothly or the passage does not meet the standard, it indicates that there is a problem with the dimensional accuracy or assembly accuracy of the relevant parts of the product, and the product needs to be adjusted or judged as a non-conforming product.

[0030] In summary, this utility model uses the contour fixing slot 2.2 to position the product, greatly reducing detection errors caused by positional deviations. Compared with manual inspection, where the product placement is difficult to be completely uniform, this fixture fundamentally improves the accuracy and consistency of inspection. Secondly, the standardized inspection method using the hole position detection pin 3.1 and the gap inspection go / no-go gauge 3.2 avoids differences caused by varying operator skill levels and visual errors in manual inspection, ensuring the reliability of the inspection results and effectively reducing detection errors. Furthermore, because the inspection operation of this fixture is based on standardized processes and tools, workers follow the prescribed steps. The standardized and uniform operation effectively avoids the problem of product damage during the inspection process (damage such as bumps and scratches; in traditional manual inspection, workers' operating actions vary from person to person, and it is difficult to accurately control the force and angle, which can easily damage the product during the inspection process). Secondly, traditional manual inspection requires workers to use multiple tools to measure and compare various parts of the product in sequence, which is a complex and meticulous operation. However, the operation process of this inspection fixture is simple and clear. Workers only need to put the product into the inspection fixture and then perform the operation of inserting the hole position detection pin 3.1 and using the clearance inspection go / no-go gauge 3.2. The whole process has fewer and more stable operation steps, which greatly reduces the labor intensity.

[0031] Furthermore, the positioning module 2 also includes a hole fixing protrusion 2.3 and a snap-clamping assembly 2.4 whose working state is controlled by a locking screw. The hole fixing protrusion 2.3 and the snap-clamping assembly 2.4 are located within the contour fixing slot 2.2. Thus, during positioning, the locking screw on the snap-clamping assembly 2.4 is first loosened, and then the bus follow-up instrument panel bracket product is inserted into the contour fixing slot 2.2 from the top. The product first fits against the contour fixing slot 2.2, achieving preliminary contour positioning. At the same time, the hole fixing protrusion 2.3 is also inserted into the hole of the product to further refine the product position. Finally, the screw is tightened, and the snap-clamping assembly 2.4 firmly fixes the product on the positioning module 2, completing the product positioning and fixing. This multi-coordinated positioning and fixing method ensures that the product is placed in a highly consistent position each time, further reducing the detection error caused by positional deviation.

[0032] The base module 1 also includes triangular support plates 1.2 fixed to both sides of the top of the base plate 1.1. The positioning module 2 includes a connecting plate 2.1 installed at the bottom of the contour fixing slot 2.2, and the connecting plate 2.1 is fixed to the inclined surface of the triangular support plate 1.2. This allows the positioning module 2 to be tilted on the base module 1. The tilted positioning module 2 optimizes the operator's operating space and viewing angle. When the positioning module 2 is tilted relative to the base module 1, the operator has a more suitable operating angle when performing product loading, fixing, and inspection operations, avoiding inconvenience caused by narrow operating space or poor viewing angle. This helps improve the operator's work efficiency and reduces errors that may occur due to operational difficulties, such as bumps or scratches on the product.

[0033] The base module 1 includes two calipers 1.3, which are installed on the top two sides of the base plate 1.1. The calipers 1.3 are located between the base plate 1.1 and the connecting plate 2.1. After the bus follow-up instrument panel bracket product is installed into the positioning module 2, the calipers 1.3 can further position and fix the product that has been initially positioned from below. The base module 1 also includes handles 1.4 fixed to the top of the base plate 1.1 near the four corners, which facilitates the operator to carry and move the inspection tool, and improves the operability and flexibility of the inspection tool.

[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A follow-up instrument panel support gauge, characterized in that: It includes a base module (1), a positioning module (2), and an inspection tool module (3), wherein the positioning module (2) and the inspection tool module (3) are mounted on the base module (1); The base module (1) includes a base plate (1.1). The positioning module (2) includes a contour fixing slot (2.2) mounted on the base plate (1.1). The inspection tool module (3) includes multiple hole position detection pins (3.1) and gap inspection go / no-go gauges (3.2). The contour fixing slot (2.2) is equipped with a test simulation block at the corresponding part of the product to be tested. When in use, the follow-up instrument panel is installed into the contour fixing slot (2.2) from the top for positioning. Then, the hole detection pin (3.1) is quickly inserted into the detection hole and can be locked and passed. Then, the gap inspection go / no-go gauge (3.2) is used to swipe across the gap between the test simulation block and the product.

2. The follow-up instrument panel support fixture according to claim 1, characterized in that: The base module (1) also includes triangular support plates (1.2) fixed on both sides of the top of the base plate (1.1). The positioning module (2) includes a connecting plate (2.1) installed at the bottom of the contour fixing slot (2.2), and the connecting plate (2.1) is fixed on the inclined surface of the triangular support plate (1.2), so that the positioning module (2) is inclinedly set on the base module (1).

3. The follow-up instrument panel support fixture according to claim 1, characterized in that: The base module (1) also includes handles (1.4) fixed to the top of the base plate (1.1) near the four corners.

4. The follow-up instrument panel support fixture according to claim 2, characterized in that: The base module (1) includes two calipers (1.3), which are installed on the top two sides of the base plate (1.1) and are located between the base plate (1.1) and the connecting plate (2.1).

5. The follow-up instrument panel support fixture according to claim 1, characterized in that: The positioning module (2) further includes a hole fixing protrusion (2.3) and a buckle clamping assembly (2.4) whose working state is controlled by a locking screw, wherein the hole fixing protrusion (2.3) and the buckle clamping assembly (2.4) are located in the contour fixing groove (2.2).

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