Detection device
By designing an automated detection device, using metal sensors and a control system to perform multi-position detection of materials, the problem of cumbersome traditional manual detection is solved, and efficient and low-cost material detection is achieved.
Patent Information
- Application Number
- CN202422632133.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional material inspection in factories relies on manual operation, which makes the inspection cumbersome and time-consuming, affecting production efficiency and costs.
Design a testing device comprising a base, a testing component, an indicator, and a control component. The device uses a metal sensor to detect multiple positions of a product, and the control component collects signals and drives the indicator to indicate the quality of the product. It is compatible with products of different sizes and has both independence and linkage capabilities.
It enables automated and rapid material inspection, reduces manual intervention, improves production efficiency, and lowers inspection time and costs.
Smart Images

Figure CN223551720U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection technology, and in particular to a detection device. Background Technology
[0002] Currently, in the process of material processing in factories, the detection of whether there is material being conveyed from upstream to the next workstation is an important basis for judging whether the system is working properly. It is an important parameter for controlling whether the system is working, achieving high efficiency and energy saving, and providing early warning. Therefore, effective and accurate detection is particularly important.
[0003] In order to save costs, traditional material inspection is generally carried out by workers directly inspecting the materials, which is not only cumbersome but also greatly increases the inspection time.
[0004] In view of this, it is necessary to propose further improvements to the current structure. Utility Model Content
[0005] Therefore, the purpose of this utility model is to at least partially address the shortcomings of the prior art, thereby proposing a detection device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] This utility model provides a detection device, comprising:
[0008] A base, on which multiple detection components corresponding to the detection positions of the product are provided;
[0009] Indicator, at least two of the indicator are provided on the base;
[0010] A control element is disposed within the base and connected to a plurality of the detection elements and the indicator elements.
[0011] Furthermore, the base has multiple through holes, and each through hole is connected to a detection element. One end of the detection element is used to detect the detection position of the product, and the other end is connected to the control element.
[0012] Furthermore, the base is provided with at least two fasteners for connecting the product.
[0013] Furthermore, the base has at least two slots, at least two of the indicators are embedded in the slots, and one end of the indicator is exposed on the base, while the other end is connected to the control element.
[0014] Furthermore, an alarm is also connected to the indicator.
[0015] Furthermore, the base is also provided with a first limiting groove for placing the product.
[0016] Furthermore, the base is provided with at least two second limiting grooves on the side near the product.
[0017] Furthermore, the detection element is a metal sensor.
[0018] Furthermore, the control component is a sensor control box.
[0019] Furthermore, the indicator is an indicator light; the alarm is a buzzer.
[0020] This utility model provides a detection device, comprising: a base on which multiple detection elements corresponding to the detection positions of a product are disposed; at least two indicator elements are disposed on the base; and a control element disposed within the base and connected to the multiple detection elements and the indicator elements. Through the detection device provided by this utility model, multiple detection elements are disposed on the base, each corresponding to a different detection position on the product, thereby enabling product detection. The control element collects signals detected by the multiple detection elements and determines whether the product is good or bad, then drives the indicator elements to indicate the quality of the product, providing signals for the next process. This detection device is compatible with products of different sizes and possesses both independence and linkage capabilities. It can be used as a standalone device or linked with an automated production line as a specific functional tooling. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0022] Figure 1 A schematic diagram of the overall structure of the detection device of this utility model equipped with the product;
[0023] Figure 2 This is a schematic diagram showing the separation of the detection device and the product in this utility model;
[0024] Figure 3 This is a schematic diagram showing the disassembled structure of the detection device of this utility model.
[0025] The reference numerals in the figure are as follows: 1. Base; 11. Detection component; 12. Fixing component; 13. Indicator component; 14. First limiting groove; 15. Second limiting groove; 2. Product; 3. Control component; 4. Through hole; 5. Slot. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] It should be noted that the descriptions involving "first," "second," etc., in this utility model are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0028] Please refer to Figures 1 to 3 This utility model provides a detection device, comprising:
[0029] Base 1, on which multiple detection elements 11 are provided, corresponding to the detection positions of product 2;
[0030] Indicator 13, at least two indicators 13 are provided on the base 1;
[0031] The control element 3 is located inside the base 1 and is connected to multiple detection elements 11 and indicator elements 13.
[0032] In this embodiment, the detection device includes a base 1, on which multiple detection elements 11 are disposed. The positions of the detection elements 11 correspond to the positions on the product 2 that need to be detected. That is, when the product 2 is placed on the base 1 and the presence or absence of a nut sleeve on the product 2 is detected, the detection elements 11 on the base 1 correspond to the nut sleeves on the product 2 that need to be detected, and each detection element 11 corresponds to the position of the nut sleeve on the product 2 that needs to be detected, thereby clearly detecting whether a nut sleeve is missing at a certain position on the product 2. The size of the base 1 and the number of detection elements 11 on the base 1 are not limited here, but are set according to actual production needs, so that the base 1 can be compatible with the use of products of different sizes.
[0033] In this embodiment, the detection device also includes a control component 3, which is disposed in the base 1. The control component 3 is electrically connected to a plurality of detection components 11 disposed on the base 1, so that the signal detected by the detection component 11 can be transmitted to the control component 3. The control component 3 then determines whether there is a nut sleeve at the detection position of the product 2, and then provides a signal to the next process.
[0034] In this embodiment, the detection element 11 on the base 1 specifically detects whether there is a nut sleeve on the product 2. The detection element 11 in this embodiment is specifically a metal sensor, which can detect multiple metals at multiple locations on the product 2. The specific model of the metal sensor is not limited here; any commonly available type is acceptable. The control element 3 in this embodiment is specifically a sensor control box, used to control the multiple detection elements 11 on the base 1. The specific type of the sensor control box is not limited here; it is set according to actual production needs.
[0035] In this embodiment, at least two indicators 13 are provided on the base 1, and the at least two indicators 13 are electrically connected to the control unit 3. The indicators 13 are used to indicate the quality of the product 2 being tested.
[0036] Specifically, in this embodiment, the indicator 13 is a good product indicator light and a defective product indicator light. When multiple detection elements 11 send the status of the product 2 they have detected to the control element 3, the control element 3 determines whether the product 2 is a good product based on the received status. If it is a good product, the good product indicator light is driven to illuminate; if it is a defective product, the defective product indicator light is driven to illuminate, thereby providing a signal for the next process and facilitating workers to check the detected product 2.
[0037] The testing device can be used to inspect the assembly and testing processes of product 2. It is also independent and interconnected, and can be used as a single device to test products or as a tooling for specific functions in conjunction with an automated production line.
[0038] Furthermore, the base 1 has multiple through holes 4, and each through hole 4 is connected to a detection element 11. One end of the detection element 11 is used to detect the detection position of the product 2, and the other end is connected to the control element 3.
[0039] In this embodiment, the base 1 has multiple through holes 4, and each through hole 4 is connected to a detection element 11. The number of detection elements 11 is the same as the number of through holes 4. One end of the detection element 11 passes through the through hole 4 and is inserted into the interior of the base 1 and connected to the control element 3, so that the detection element 11 can transmit the detected information of the product 2 to the control element 3. The other end of the detection element 11 is flush with the surface of the base 1, so that the required detection position on the product 2 placed on the base 1 can be detected, which can make the product 2 better placed on the base 1 and make the appearance of the base 1 more aesthetically pleasing.
[0040] Furthermore, at least two fasteners 12 are provided on the base 1, which are used to connect the product 2.
[0041] In this embodiment, at least two fixing members 12 are provided on the base 1, and at least two openings that are adapted to the fixing members 12 are provided on the product 2, so that the fixing members 12 can fix the product 2, thereby enabling better testing of the product 2.
[0042] Furthermore, the base 1 has at least two slots 5, and at least two indicators 13 are embedded in the slots 5. One end of the indicator 13 is exposed on the base 1 to facilitate prompting, and the other end is connected to the control unit 3 so that the control unit 3 can drive the indicator 13.
[0043] Furthermore, an alarm is also connected to the indicator 13.
[0044] In this embodiment, the alarm serves as a prompt. Specifically, the alarm is a buzzer. When the worker does not see the color indicated by the indicator 13, the buzzer can provide a better prompt.
[0045] Furthermore, the base 1 is also provided with a first limiting groove 14 for placing the product 2. Placing the product 2 in the first limiting groove 14 can better limit the position of the product 2.
[0046] Furthermore, at least two second limiting grooves 15 are provided on the side of the base 1 closest to the product 2.
[0047] In this embodiment, at least two second limiting grooves 15 are also provided on the base 1, and the second limiting grooves 15 are provided on the side of the base 1 used to place the product 2, so that workers can take out or put down the product 2 more quickly and conveniently through the second limiting grooves 15.
[0048] Furthermore, the specific implementation steps of this application embodiment are as follows:
[0049] Product 2 is placed on base 1 and fixed by fastener 12 on base 1. Multiple metal sensors on base 1 will detect the positions on product 2 that need to be detected and transmit the detected information to control unit 3. Control unit 3 determines whether product 2 is good or defective based on the received information and drives indicator 13 and alarm to provide a prompt.
[0050] This utility model provides a detection device, comprising: a base on which multiple detection elements corresponding to the detection positions of a product are disposed; at least two indicator elements are disposed on the base; and a control element disposed within the base and connected to the multiple detection elements and the indicator elements. Through the detection device provided by this utility model, multiple detection elements are disposed on the base, each corresponding to a different detection position on the product, thereby enabling product detection. The control element collects signals detected by the multiple detection elements and determines whether the product is good or bad, then drives the indicator elements to indicate the quality of the product, providing signals for the next process. This detection device is compatible with products of different sizes and possesses both independence and linkage capabilities. It can be used as a standalone device or linked with an automated production line as a specific functional tooling.
[0051] It should be noted that the various embodiments in this utility model are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0052] It should also be noted that, in the present invention, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0053] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined in the present invention may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A detection device, characterized in that, include: A base, on which multiple detection components corresponding to the detection positions of the product are provided; Indicator, at least two of the indicator are provided on the base; A control element is disposed within the base and connected to a plurality of the detection elements and the indicator elements.
2. The detection device according to claim 1, characterized in that, The base has multiple through holes, and each through hole is connected to a detection element. One end of the detection element is used to detect the detection position of the product, and the other end is connected to the control element.
3. The detection device according to claim 1, characterized in that, The base is provided with at least two fasteners, which are used to connect the product.
4. The detection device according to claim 1, characterized in that, The base has at least two slots, at least two of the indicators are embedded in the slots, and one end of the indicator is exposed on the base, while the other end is connected to the control element.
5. The detection device according to claim 1, characterized in that, An alarm is also connected to the indicator.
6. The detection device according to claim 1, characterized in that, The base is also provided with a first limiting groove for placing the product.
7. The detection device according to claim 1, characterized in that, The base is also provided with at least two second limiting grooves on the side near the product.
8. The detection device according to claim 1, characterized in that, The detection device is a metal sensor.
9. The detection device according to claim 1, characterized in that, The control component is a sensor control box.
10. The detection device according to claim 5, characterized in that, The indicator is an indicator light; the alarm is a buzzer.