Integrated power supply controller

By designing a combination of a rotatable flip cover and a groove in the integrated power controller, the problems of limited flip cover opening range and loose structure are solved, resulting in greater operating space and stability, and improving the safety and service life of the equipment.

CN223553581UActive Publication Date: 2025-11-14柯磊
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Patent Information

Application Number
CN202423018074.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-14
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The flip cover of the integrated control box is easily obstructed by the side of the box, limiting the opening range, resulting in a small operating space, loose structure, poor stability, and affecting the safety and service life of the equipment.

Method used

The design incorporates a groove and a flip cover, with the flip cover rotatably connected via a pivot. The upper edge of the groove is embedded in a clearance slot, and the wiring terminals are secured by fastening elements and a rack and pinion, optimizing space utilization and stability.

Benefits of technology

It effectively expands the opening range of the flip cover, reduces the gap, enhances the operating space, improves the structural compactness and stability, and ensures the reliability of power transmission and the safety of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated power supply controller, which comprises a box body, the side surface of the box body is provided with a groove, and the groove is used for accommodating a connector; and the device further comprises a turning cover, the turning cover is rotatably connected to the groove through a rotating shaft, and the turning cover is used for covering the groove. Wherein an avoiding groove is formed in the first face of the turning cover, and a groove opening of the avoiding groove is opposite to the upper edge of the groove; and when the flip cover is opened, the upper edge of the groove is embedded into the notch of the avoiding groove. By the adoption of the technical scheme, the avoiding groove is formed in the groove, the avoiding function is ingeniously achieved, when the turning cover is opened, the turning range of the turning cover is effectively enlarged, meanwhile, the gap between the turning cover and the groove is accurately reduced, space utilization is optimized, the operation space is enlarged, and the compactness and stability of the whole structure are improved.
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Description

Technical Field

[0001] This utility model relates to the field of control box technology, and in particular to an integrated power controller. Background Technology

[0002] An integrated power controller is an integrated power management system, commonly used in various electronic devices. It is responsible for managing and controlling the operation of multiple power modules to ensure a stable, reliable, and efficient power supply to the system. Multiple power management functions are integrated into a single chip.

[0003] Currently, the opening of the flip cover on the output end of the integrated control box controller is easily obstructed by the side of the box, limiting the opening range and making it difficult to achieve the ideal angle. This results in limited operating space and hinders the use and maintenance of the connectors. Furthermore, the gap between the flip cover and the side of the box is difficult to control, leading to a loose structure, poor stability, and a tendency to shake or shift during use. This affects the overall safety and reliability of the equipment, reduces user experience, and shortens the equipment's lifespan. Summary of the Invention

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art by providing an integrated power controller that effectively expands the opening range of the control box cover while precisely reducing the gap between it and other components, thus optimizing space utilization.

[0005] The technical solution of this utility model is as follows: An integrated power controller includes a housing with a groove on the side of the housing for accommodating a connector for wiring; it also includes a flip cover rotatably connected to the groove via a pivot and used to cover the groove; a clearance groove is provided on the first side of the flip cover, with the opening of the clearance groove opposite to the upper edge of the groove; when the flip cover is opened, the upper edge of the groove is embedded in the opening of the clearance groove.

[0006] Furthermore, the groove is provided with a receiving structure, and the flip cover is provided with a fixing through hole with a fastening element. When the flip cover covers the groove, the fastening element passes through the fixing through hole and is inserted into the receiving structure.

[0007] Furthermore, a first toothed rack is provided on the inner side of the flip cover, and a second toothed rack is provided in the groove. When the flip cover covers the groove, the first toothed rack and the second toothed rack cooperate to clamp the terminal block.

[0008] Furthermore, there are multiple connectors within each groove.

[0009] Furthermore, the enclosure is equipped with a display screen, which is used to display the voltage status of each terminal.

[0010] Furthermore, the enclosure is equipped with buttons for switching the display screen to show the status of different wiring terminals.

[0011] Furthermore, the outer side of the flip cover is provided with a receiving hole, through which the wiring terminals of the external device and / or power supply device are electrically connected to the connector.

[0012] Furthermore, there are multiple grooves, and the connectors within the grooves are also used for electrical connection with the wiring terminals of the power supply equipment.

[0013] Furthermore, the first and second sidewalls of the flip cover are stepped, fitting together to cover the groove.

[0014] The technical solution provided in this embodiment of the utility model has an avoidance groove on the groove, which cleverly realizes the avoidance function. When the flip cover is opened, it effectively expands the opening range of the flip cover, while accurately reducing the gap between it and the groove, optimizing space utilization, increasing the operating space, and improving the overall structural compactness and stability. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a specific embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the box body in a specific embodiment of this utility model;

[0017] Figure 3 This is a schematic diagram of the overall structure of the flip cover in a specific embodiment of this utility model;

[0018] Figure 4 This is a schematic diagram of the overall structure of the flip cover from another perspective, representing a specific embodiment of this utility model.

[0019] Reference numerals: 1. Box body; 2. Groove; 21. Upper edge of groove; 22. First groove; 23. Second groove; 4. Flip cover; 41. Rotating shaft; 42. First surface; 43. Clearance groove; 44. First side wall; 45. Second side wall; 46. Second surface; 5. Receiving hole; 6. Receiving structure; 7. Fixing through hole; 8. Display screen; 9. Button; 10. First rack; 11. Second rack. Detailed Implementation

[0020] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] It should be noted that in the description of this utility model, all directional indicators (such as up, down, forward, backward, etc.) are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0022] Currently, the opening of the control box flip cover is easily obstructed by the side of the box, limiting the opening range and making it difficult to achieve the ideal angle. This results in limited operating space and hinders the use and maintenance of connectors. Furthermore, the gap between the flip cover and the side of the box is difficult to control, leading to a loose structure, poor stability, and a tendency to shake or shift during use. This affects the overall safety and reliability of the equipment, reduces user experience, and shortens the equipment's lifespan.

[0023] This utility model embodiment provides an integrated power controller, such as Figure 1-4 As shown, the device includes a housing 1, with a groove 2 on the side of the housing 1 for accommodating a connector, and a flip cover 4, which is rotatably connected to the groove 2 via a pivot 41 and covers the groove 2. The first surface 42 of the flip cover 4 has a relief groove 43, the opening of which is opposite to the upper edge 21 of the groove. When the flip cover 4 is opened, the upper edge 21 of the groove is inserted into the opening of the relief groove 43.

[0024] The groove 2 can be located on the edge of the box 1. The specific location is selected according to the actual situation. The connector in the groove 2 can be electrically connected to the power supply line in the control box. The flip cover 4 and the groove 2 can be connected by a rotating shaft or a pivot. The specific connection method is not limited. The clearance groove 43 is usually an arc groove. The specific shape of the clearance groove 43 is not limited. When it is necessary to operate the groove 2, the flip cover 4 can be flipped open towards the groove 2. When it is flipped open to the maximum extent, the upper edge 21 of the groove is embedded in the groove of the clearance groove 43, forming a clearance position relationship.

[0025] By setting an avoidance groove 43 on the groove 2, the avoidance function is cleverly realized. When the flip cover 4 is opened, the opening range of the flip cover 4 is effectively expanded, while the gap between it and the groove 2 is precisely reduced, optimizing space utilization, increasing the operating space, and improving the overall structural compactness and stability.

[0026] Furthermore, a receiving structure 6 is provided in the groove 2, and a fixing through hole 7 is provided in the flip cover 4 to accommodate fastening elements. When the flip cover 4 covers the groove 2, the fastening elements 7 are inserted into the receiving structure 6.

[0027] In this embodiment, the fastening element 7 can be a screw, and the receiving structure 6 can be a threaded cylinder. The components of the receiving structure 6 and the fastening element are not limited and can be any element that achieves the fixing function. In this embodiment, when the flip cover 4 is in the position covering the groove 2, the screw, as the fastening element, and the threaded cylinder, as the receiving structure 6, form a tight fit. The screw's shank is screwed into the threaded hole. As the screw continues to screw in, the engagement of the threads generates strong friction and fastening force between the screw and the cylinder, firmly fixing the flip cover 4 onto the groove 2.

[0028] This fixing method ensures that the relative position of the flip cover 4 and the groove 2 is kept stable, effectively preventing the flip cover 4 from being accidentally opened or displaced due to external force, ensuring the integrity and stability of the entire control box 100, and providing reliable protection and a stable operating environment for its internal connectors and other components.

[0029] The connector can be electrically connected to the wiring terminals of external devices. The control box is electrically connected to the wiring terminals of external devices through the connector, so as to efficiently realize power transmission to external devices and thus provide stable and continuous power supply to external devices.

[0030] Furthermore, the number of grooves 2 is multiple, preferably two; wherein, the connector in the first groove 22 is electrically connected to the wiring terminal of the external device, and the connector in the second groove 23 is electrically connected to the power supply equipment. The control box obtains the input voltage through the connector in the first groove 22 and controls the change through the motherboard chip in the control box. Finally, the adaptive voltage is transmitted from the connector in the second groove 23 to the external device.

[0031] In this way, it is effectively ensured that external equipment can operate safely and efficiently under suitable voltage conditions, and the control box plays a role in voltage conversion and power distribution.

[0032] Furthermore, each groove 2 contains multiple connectors, which can be used for multi-terminal voltage output.

[0033] In this embodiment, there are 4 connectors in each groove 2. Each connector can be electrically connected to the same external device or to multiple external devices. Correspondingly, each connector can be electrically connected to the same power supply device or to multiple power supply devices.

[0034] Furthermore, such as Figure 3 As shown, a display screen 8 is installed on the housing 2. The display screen 8 is used to display the voltage status of each terminal.

[0035] The display screen 8, serving as a status information interaction window, can present key information for each terminal block in real time and accurately, displaying the voltage status—whether normal, abnormal, or fluctuating—at a glance. It also accurately reflects the electrical connection status, allowing users to immediately know whether the wiring is secure and reliable, whether there is a risk of loose connections or open circuits. Furthermore, it can precisely display voltage values, providing detailed data for power system operation monitoring and fault diagnosis. This design significantly enhances the overall system's safety, reliability, and operability, enabling users to grasp the equipment's power status immediately and take timely countermeasures.

[0036] The enclosure is also equipped with button 9, which is used to view the corresponding status of the switching terminals. By operating the button, the electrical connection status and voltage value of the terminals can be queried, and the results can be displayed on the screen.

[0037] The buttons 9 on the enclosure 2 are easily operable, allowing users to switch between different terminals and accurately query and quickly view the electrical connection status and voltage values ​​of each terminal. Users can freely switch between monitoring multiple terminals without complex additional operations or the use of other tools, making equipment operation and maintenance management more efficient and organized. Simultaneously, the query results are displayed instantly and clearly on the display screen 8, further optimizing the monitoring experience and effectively reducing errors and time losses that may result from manual troubleshooting, thus ensuring the stable and reliable operation of the power system.

[0038] Furthermore, such as Figures 1 to 4 As shown, the second side 46 of the flip cover 4 is provided with a receiving hole 5, through which the wiring terminals of external devices and / or power supply devices are electrically connected to the connector.

[0039] The second side 46 of the flip cover 4 is provided with a matching receiving hole 5. This receiving hole 5 is optimized according to the standard specifications and connection requirements of the wiring terminals of external devices and / or power supply equipment. Its diameter is moderate, its shape is regular, and its edges are smooth and burr-free. When the wiring terminals of external devices and / or power supply equipment are electrically connected to the connector through this receiving hole 5, precise mating can be achieved, effectively avoiding connection problems caused by size deviations or positional offsets. It can be widely used for the connection needs of various types of external devices and power supply equipment.

[0040] Furthermore, the first sidewall 44 and the second sidewall 45 of the flip cover 4 are stepped and fit together to cover the groove 2.

[0041] The first sidewall 44 and the second sidewall 45 of the flip cover 4 are designed with a stepped structure to achieve a perfect fit and coverage with the groove 2. This stepped design allows for precise alignment and connection according to the contour and size of the groove 2, effectively filling the space around the groove 2 and preventing gaps or misalignment caused by shape mismatch. This improves the airtightness between the flip cover 4 and the groove 2, effectively blocking the intrusion of external impurities such as dust and moisture, and providing a more reliable protective environment for key components such as internal connectors. On the other hand, the tight fit reduces the possibility of the flip cover 4 shaking or shifting during daily use or when subjected to external impacts, thereby ensuring the safety and reliability of the equipment during long-term operation and extending the service life of the equipment.

[0042] Furthermore, the inner side of the flip cover 4 is provided with a first toothed rack 11, and the groove 2 is provided with a second toothed rack 10. When the flip cover 4 covers the groove 2, the first toothed rack 11 and the second toothed rack 10 cooperate to clamp the wiring terminal.

[0043] The first toothed rack 11 disposed inside the flip cover 4 and the second toothed rack 10 disposed in the groove 2 constitute a terminal fixing device. When the flip cover 4 covers the groove 2, the first toothed rack 11 and the second toothed rack 10 cooperate to clamp the terminal from both sides. This effectively prevents the terminal from shifting or loosening due to external force, ensuring the reliability of the electrical connection. Furthermore, this clamping and fixing method has good versatility and can adapt to terminal blocks of different sizes without requiring additional complex adaptation adjustments.

[0044] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. In the description of this utility model, "a number" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0045] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

Claims

1. An integrated power controller, characterized in that, The device includes a housing (1), on the side of which a groove (2) is provided, and a connector for wiring is accommodated in the groove (2); it also includes a flip cover (4), which is rotatably connected to the groove (2) via a pivot (41), and the flip cover (4) is used to cover the groove (2); the first surface (42) of the flip cover (4) is provided with a relief groove (43), and the opening of the relief groove (43) is opposite to the upper edge (21) of the groove; when the flip cover (4) is opened, the upper edge of the groove (2) is embedded in the opening of the relief groove (43).

2. The integrated power controller according to claim 1, characterized in that, The groove (2) is provided with a receiving structure (6), and the flip cover (4) is provided with a fixing through hole (7) with a fastening element. When the flip cover (4) covers the groove (2), the fastening element passes through the fixing through hole (7) and is inserted into the receiving structure (6).

3. An integrated power controller according to claim 1, characterized in that, The inner side of the flip cover (4) is provided with a first toothed rack (10), and the groove (2) is provided with a second toothed rack (11). When the flip cover (4) covers the groove (2), the first toothed rack (10) and the second toothed rack (11) cooperate to clamp the wiring terminal.

4. An integrated power controller according to claim 1, 2, or 3, characterized in that, The number of connectors in each groove (2) is multiple.

5. An integrated power controller according to claim 3, characterized in that, The housing (1) is equipped with a display screen (8), which is used to display the voltage status of the terminals.

6. An integrated power controller according to claim 5, characterized in that, The housing (1) is equipped with a button (9) for switching the display screen (8) to display the status of different wiring terminals.

7. An integrated power controller according to claim 1, characterized in that, The second side (46) of the flip cover (4) is provided with a receiving hole (5), through which the wiring terminals of external devices and / or power supply devices are electrically connected to the connector.

8. An integrated power controller according to claim 1, characterized in that, The number of grooves (2) is multiple, and the connectors in the grooves (2) are also used for electrical connection with the wiring terminals of the power supply equipment.

9. An integrated power controller according to claim 1, characterized in that, The first sidewall (44) and the second sidewall (45) of the flip cover (4) are stepped, which fits to cover the groove (2).