Ferment distillation extraction device

Abstract

The utility model discloses an enzyme distillation extraction device, which relates to the technical field of enzyme production equipment and comprises a distillation mechanism, and the distillation mechanism comprises a distillation tower, a feeding pipe, a discharging pipe, an air outlet pipe, a circulating pipe, a steam generator and an air inlet pipe. A driving wheel, a driven wheel and a threaded rod can be driven to rotate through a motor and a speed reducer, so that an extension plate and a movable tower plate move upwards / downwards along a movable groove and a sliding groove, and the distance between adjacent tower plates is adjusted, so that a steam rising path and the contact time with raw material liquid are optimized according to the characteristics of different enzyme raw material liquid; according to the device, the raw material liquid can be uniformly sprayed on the top-layer movable tower plate through the annular pipe and the plurality of spray heads, so that the raw material liquid is uniformly distributed on the tower plate and is fully contacted with rising steam, the contact efficiency of the steam and the raw material liquid is improved, the distillation extraction efficiency is remarkably improved, and the energy consumption is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to enzyme production equipment technical field especially relates to a kind of enzyme distillation extraction device. BACKGROUND

[0002] Noni complex enzyme is a kind of health-care product with enzyme as raw material, contains rich vitamins, and can supplement the needed vitamins for body by insisting on eating, promotes metabolism, and enzyme has extensive application prospect in medicine, food, cosmetics and many other fields, in the production process of enzyme, distillation extraction is a key step, and its purpose is to separate high-purity enzyme product from the raw material liquid containing enzyme, however, traditional distillation extraction device has many deficiencies when applied to enzyme extraction.

[0003] For example, Chinese patent CN218046505U discloses a kind of enzyme distillation extraction device, including distillation device, distillation device includes retort, stirring shaft and spiral plate are equipped in retort, stirring shaft is rotatably connected in retort, spiral plate is fixed on stirring shaft, motor of stirring shaft positive and negative rotation is equipped above retort, the contour line of spiral plate is plane spiral line, the side wall of spiral plate is equipped with several inclined upward through holes, the upper part of spiral plate is higher than the liquid level of retort, when spiral plate rotates, liquid level is driven to flow upward along through hole.

[0004] The position of distillation tray in the existing distillation device is usually fixed when distilling enzyme, the steam rising path and the contact time with raw material liquid cannot be optimized according to the characteristics of different enzyme raw material liquid, so that the contact efficiency of steam and raw material liquid is low in the distillation process, the distillation efficiency is not high, and the energy consumption is large, in addition, after distillation, the treatment of distillation residue is not convenient and efficient, which is not conducive to subsequent continuous production, in view of the above problems, a kind of enzyme distillation extraction device is proposed. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the problems in prior art, and proposes a kind of enzyme distillation extraction device.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of enzyme distillation extraction device, including distillation mechanism, the distillation mechanism includes distillation column, feeding pipe, discharge pipe, gas outlet pipe, circulation pipe, steam generator and air inlet pipe, the bottom end outer wall of the distillation column is fixedly connected with residue liquid level sensor, one end of the air inlet pipe is fixedly connected with flow control valve, the inside of the distillation column is provided with adjustable tray mechanism, the adjustable tray mechanism includes fixed plate, support plate, speed reducer, driving wheel, belt and driven wheel, the fixed plate and support plate are fixedly connected in the outer wall of distillation column symmetry, the inside of the support plate is symmetrically provided with sliding groove, fixed tray is fixedly connected between the fixed plate and support plate, and the upper and lower sides of the fixed tray are symmetrically provided with movable tray, the both ends of the movable tray are fixedly connected with extension plate symmetry, the inside of the fixed plate is symmetrically provided with two movable slots, and the outside of the fixed plate is fixedly connected with motor symmetry, the motor is connected with driving wheel by speed reducer, the driving wheel is connected with driven wheel by belt, the inside of the movable slot is rotatably connected with threaded rod, one end of the threaded rod is fixedly connected with one end of driven wheel, the inner wall of one of the extension plates is engaged with the outer wall of threaded rod, and the end of another extension plate is slidably installed with the inner wall of sliding groove.

[0007] Preferably, the top end of the circulation pipe is fixedly communicated with one end of the gas outlet pipe, and the bottom end of the circulation pipe is fixedly connected with the top end of the steam generator, one end of the air inlet pipe is fixedly connected with the top end of the steam generator, and the other end of the air inlet pipe extends to the inside of the bottom end of the distillation column, and the bottom end of the gas outlet pipe is fixedly communicated with the top of the distillation column.

[0008] Preferably, one end of the driving wheel is rotatably connected with the outside of the fixed plate, and one end of the driven wheel is rotatably connected with the inside of the fixed plate.

[0009] Preferably, the top of the distillation column is fixedly communicated with the bottom end of the feeding pipe, and the bottom of the distillation column is fixedly communicated with the top of the discharge pipe.

[0010] Preferably, the top end of the feeding pipe is fixedly connected with a flow regulating valve, and the bottom end of the discharge pipe is fixedly connected with a sealing valve.

[0011] Preferably, the top end of the distillation column is fixedly installed with an annular pipe, and the top end of the annular pipe is fixedly communicated with the bottom end of the feeding pipe.

[0012] Preferably, a plurality of spray heads are fixedly connected in annular array on the bottom of the annular pipe.

[0013] Compared with the prior art, the utility model has the advantages and positive effects that:

[0014] 1. The utility model discloses a kind of enzyme distillation extraction devices, including distillation mechanism, adjustable tower plate mechanism, distillation column, annular pipe, feeding pipe, flow regulating valve, exhaust pipe, circulating pipe, steam generator, air inlet pipe, discharge pipe, residue liquid level sensor, sealing valve, spray head and flow control valve, it is characterized in that: adjustable tower plate mechanism is connected to distillation mechanism, and residue liquid level sensor is connected to discharge pipe.

[0015] 2. The utility model discloses a kind of enzyme distillation extraction devices, including distillation mechanism, adjustable tower plate mechanism, distillation column, annular pipe, feeding pipe, flow regulating valve, exhaust pipe, circulating pipe, steam generator, air inlet pipe, discharge pipe, residue liquid level sensor, sealing valve, spray head and flow control valve, it is characterized in that: adjustable tower plate mechanism is connected to distillation mechanism, and residue liquid level sensor is connected to discharge pipe. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a kind of enzyme distillation extraction device's perspective structure schematic diagram that the utility model proposes;

[0017] Figure 2 It is a kind of enzyme distillation extraction device's perspective structure schematic diagram that the utility model proposes;

[0018] Figure 3 It is a kind of enzyme distillation extraction device's perspective structure schematic diagram that the utility model proposes;

[0019] Figure 4 It is a kind of enzyme distillation extraction device's perspective structure schematic diagram that the utility model proposes; Figure 3 Detail enlarged view of place A in the utility model.

[0020] Legend: 1, distillation mechanism;2, adjustable tower plate mechanism;11, distillation column;12, annular pipe;13, feeding pipe;14, flow regulating valve;15, exhaust pipe;16, circulating pipe;17, steam generator;18, air inlet pipe;19, discharge pipe;110, residue liquid level sensor;111, sealing valve;112, spray head;113, flow control valve;21, fixed plate;22, motor;23, support plate;24, sliding groove;25, fixed tower plate;26, movable tower plate;27, extension plate;28, movable groove;29, threaded rod;210, speed reducer;211, driving wheel;212, belt;213, driven wheel. DETAILED DESCRIPTION

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figure 1 - Figure 3 As shown, this utility model provides an enzyme distillation extraction device, including a distillation mechanism 1. The distillation mechanism 1 includes a distillation column 11, a feeding pipe 13, and a discharging pipe 19. The distillation mechanism 1 also includes an exhaust pipe 15, a circulation pipe 16, a steam generator 17, and an intake pipe 18. The top end of the circulation pipe 16 is fixedly connected to one end of the exhaust pipe 15, and the bottom end of the circulation pipe 16 is fixedly connected to the top end of the steam generator 17. One end of the intake pipe 18 is fixedly connected to the top end of the steam generator 17, and the other end of the intake pipe 18 extends into the bottom end of the distillation column 11. A flow control valve 11 is fixedly connected to one end of the intake pipe 18. 3. The bottom end of the gas outlet pipe 15 is fixedly connected to the top of the distillation column 11. The top of the distillation column 11 is fixedly connected to the bottom end of the feed pipe 13, and the bottom of the distillation column 11 is fixedly connected to the top of the discharge pipe 19. A flow regulating valve 14 is fixedly connected to the top of the feed pipe 13, and a sealing valve 111 is fixedly connected to the bottom of the discharge pipe 19. A residue level sensor 110 is fixedly connected to the outer wall of the bottom of the distillation column 11. An annular pipe 12 is fixedly installed at the top of the distillation column 11. The top of the annular pipe 12 is fixedly connected to the bottom end of the feed pipe 13, and multiple nozzles 112 are fixedly connected to the bottom of the annular pipe 12 in an annular array.

[0024] The specific settings and functions of this embodiment are described below: During the distillation process, the uncondensed steam returns to the steam generator 17 for reuse through the outlet pipe 15 and the circulation pipe 16. After distillation, when the residue level sensor 110 in the column detects that the residue has reached a certain amount, the sealing valve 111 of the discharge pipe 19 automatically opens to discharge the residue, so as to carry out the next batch of distillation operation. The convenient residue handling system can clean up the distillation residue in time, reduce the residue and pollution inside the equipment, which is conducive to continuous production operation and improves production efficiency.

[0025] Example 2: Figure 1 - Figure 4As shown, the inside of the distillation column 11 is provided with an adjustable tray mechanism 2, the adjustable tray mechanism 2 includes a fixed plate 21, a support plate 23, a speed reducer 210, a driving wheel 211, a belt 212 and a driven wheel 213, the fixed plate 21 and the support plate 23 are fixedly and symmetrically connected to the outer wall of the distillation column 11, the inner side of the support plate 23 is symmetrically provided with a sliding groove 24, a fixed tray 25 is fixedly connected between the fixed plate 21 and the support plate 23, and the upper and lower sides of the fixed tray 25 are symmetrically provided with movable trays 26, both ends of the movable tray 26 are fixedly and symmetrically connected with extension plates 27, the inner side of the fixed plate 21 is symmetrically provided with two movable grooves 28, and the outer side of the fixed plate 21 is symmetrically fixedly connected with a motor 22, the motor 22 is connected with the driving wheel 211 through the speed reducer 210, the driving wheel 211 is connected with the driven wheel 213 through the belt 212, the inside of the movable groove 28 is rotatably connected with a threaded rod 29, one end of the threaded rod 29 is fixedly connected with one end of the driven wheel 213, the inner wall of one of the extension plates 27 is engaged with the outer wall of the threaded rod 29, and the other end of the other extension plate 27 is slidingly installed with the inner wall of the sliding groove 24, one end of the driving wheel 211 is rotatably connected with the outer side of the fixed plate 21, and one end of the driven wheel 213 is rotatably connected with the inner side of the fixed plate 21.

[0026] The effect of the whole embodiment is that the motor 22 and the speed reducer 210 can drive the driving wheel 211 to rotate, the driving wheel 211 drives the driven wheel 213 and the threaded rod 29 to rotate through the belt 212, the outer wall of the threaded rod 29 is threadedly engaged with the inner wall of the extension plate 27, so that when the threaded rod 29 rotates, the extension plate 27 and the movable tray 26 move upwards / downwards along the movable groove 28 and the sliding groove 24 (according to the different rotation direction of the driving wheel 211 driven by the motor 22, the rotation direction of the threaded rod 29 can be adjusted, so that the movable tray 26 moves upwards / downwards), so as to adjust the distance between the adjacent trays, so as to optimize the steam rising path and the contact time with the raw material liquid according to the characteristics of different enzyme raw material liquids.

[0027] The method for using the device and the working principle: first, according to the characteristics of the to-be-distilled enzyme raw material liquid, set the appropriate distillation temperature range through the intelligent temperature controller, and set the corresponding pressure range on the pressure regulating device, start the steam generator 17, the steam generator 17 generates steam and enters the bottom of the distillation tower 11 through the air inlet pipe 18, at the same time, preheat the bottom of the distillation tower 11, open the flow regulating valve 14, and the raw material liquid continuously added into the feeding pipe 13 is transported to the annular pipe 12 at a set flow rate, and then the raw material liquid is uniformly sprayed on the top layer of the movable tower plate 26 through the plurality of spray heads 112. With the rising of the steam, the raw material liquid is fully contacted with the steam on each layer of the distillation tower plate (movable tower plate 26 and fixed tower plate 25) to carry out distillation and separation, the steam generated by distillation enters the serpentine condenser pipe from the top steam outlet (not marked in the figure), and is condensed into enzyme liquid under the action of the cooling liquid and flows into the collection tank. During the distillation process, the uncondensed steam returns to the steam generator 17 through the air outlet pipe 15 and the circulation pipe 16 for reuse. After the distillation is completed, when the residual liquid level sensor 110 in the tower body detects that the residue reaches a certain amount, the sealing valve 111 of the discharge pipe 19 is automatically opened to discharge the residue for the next batch of distillation operation. The convenient residue treatment system can timely clean the distillation residue, reduce the internal residue and pollution of the equipment, and is beneficial to continuous production operation and improves the production efficiency.

[0028] The tower body is provided with a plurality of distillation tower plates (two movable tower plates 26 and one fixed tower plate 25). By adjusting the tower plate mechanism 2, the motor 22 and the speed reducer 210 can drive the driving wheel 211 to rotate, the driving wheel 211 drives the driven wheel 213 and the threaded rod 29 to rotate through the belt 212, and the outer wall of the threaded rod 29 is threadedly engaged with the inner wall of the extension plate 27. Therefore, when the threaded rod 29 rotates, the extension plate 27 and the movable tower plate 26 move upward / downward along the movable groove 28 and the sliding groove 24 (according to the rotation direction of the driving wheel 211 driven by the motor 22, the rotation direction of the threaded rod 29 can be adjusted, so that the movable tower plate 26 moves upward / downward), thereby adjusting the distance between the adjacent tower plates, so as to optimize the steam rising path and the contact time with the raw material liquid according to the characteristics of different enzyme raw material liquids. The device can uniformly spray the raw material liquid on the top layer of the movable tower plate 26 through the annular pipe 12 and the plurality of spray heads 112, ensure that the raw material liquid is uniformly distributed on the tower plate and fully contacted with the rising steam, improve the contact efficiency of the steam and the raw material liquid, significantly improve the distillation extraction efficiency, and reduce the energy consumption.

[0029] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. An enzyme distillation extraction apparatus, comprising a distillation mechanism (1), said distillation mechanism (1) comprising a distillation column (11), a feeding pipe (13), a discharging pipe (19), a gas outlet pipe (15), a circulation pipe (16), a steam generator (17), and a gas inlet pipe (18), characterized in that: A residue level sensor (110) is fixedly connected to the bottom outer wall of the distillation column (11), and a flow control valve (113) is fixedly connected to one end of the air inlet pipe (18). An adjustable tray mechanism (2) is provided inside the distillation column (11). The adjustable tray mechanism (2) includes a fixed plate (21), a support plate (23), a reducer (210), a drive wheel (211), a belt (212), and a driven wheel (213). The fixed plate (21) and the support plate (23) are symmetrically fixedly connected to the outer wall of the distillation column (11). The inner side of the support plate (23) is symmetrically provided with sliding grooves (24). A fixed tray (25) is fixedly connected between the fixed plate (21) and the support plate (23), and the upper and lower sides of the fixed tray (25) are symmetrically provided with movable... The movable tower plate (26) has extension plates (27) symmetrically fixedly connected to both ends. The fixed plate (21) has two movable slots (28) symmetrically opened on its inner side, and a motor (22) is symmetrically fixedly connected to the outer side of the fixed plate (21). The motor (22) is connected to the drive wheel (211) through a reducer (210). The drive wheel (211) is connected to the driven wheel (213) through a belt (212). A threaded rod (29) is rotatably connected inside the movable slot (28). One end of the threaded rod (29) is fixedly connected to one end of the driven wheel (213). The inner wall of one of the extension plates (27) meshes with the outer wall of the threaded rod (29), and one end of the other extension plate (27) is slidably installed with the inner wall of the sliding slot (24).

2. The enzyme distillation extraction apparatus according to claim 1, characterized in that: The top end of the circulation pipe (16) is fixedly connected to one end of the outlet pipe (15), and the bottom end of the circulation pipe (16) is fixedly connected to the top end of the steam generator (17). One end of the inlet pipe (18) is fixedly connected to the top end of the steam generator (17), and the other end of the inlet pipe (18) extends into the bottom end of the distillation column (11). The bottom end of the outlet pipe (15) is fixedly connected to the top of the distillation column (11).

3. The enzyme distillation extraction apparatus according to claim 1, characterized in that: One end of the driving wheel (211) is rotatably connected to the outer side of the fixed plate (21), and one end of the driven wheel (213) is rotatably connected to the inner side of the fixed plate (21).

4. The enzyme distillation extraction apparatus according to claim 1, characterized in that: The top of the distillation column (11) is fixedly connected to the bottom of the feed pipe (13), and the bottom of the distillation column (11) is fixedly connected to the top of the discharge pipe (19).

5. The enzyme distillation extraction apparatus according to claim 1, characterized in that: The top end of the feeding pipe (13) is fixedly connected to a flow regulating valve (14), and the bottom end of the discharge pipe (19) is fixedly connected to a sealing valve (111).

6. The enzyme distillation extraction apparatus according to claim 1, characterized in that: The top of the distillation column (11) is fixedly installed with an annular pipe (12), and the top of the annular pipe (12) is fixedly connected to the bottom of the feed pipe (13).

7. The enzyme distillation extraction apparatus according to claim 6, characterized in that: The bottom annular array of the annular tube (12) is fixedly connected to multiple nozzles (112).

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