Non-smooth straight-line lamination, lamination filtering structure and pre-filter

By setting grooves and ribs on the upper and lower surfaces of the discs to form tiny filtration channels, the problems of high cost, numerous processes, and low efficiency of disc pre-filters are solved, achieving a more efficient filtration effect.

CN223555606UActive Publication Date: 2025-11-18HANGZHOU SHUIXIANG INTELLIGENT TECH GRP CO LTD
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Patent Information

Application Number
CN202422655076.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-18
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing disc pre-filters are costly, involve many processes, and have low filtration efficiency.

Method used

Grooves and ribs are provided on the upper and lower surfaces of the laminate to form tiny filter channels. The grooves and ribs of adjacent laminates combine with each other to reduce the thickness of the laminate stack and increase the number of filter channels.

Benefits of technology

Reduce the number of steps involved, lower production costs, improve filtration efficiency, and increase the number of filtration channels per unit volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-smooth straight grain lamination, a lamination filtering structure and a pre-filter, relates to the technical field of filtering equipment, and is characterized in that a plurality of groups of grooves and convex ribs are arranged on the upper surface and the lower surface of the lamination at intervals; the grooves are communicated with the two side edges of the laminations; according to the non-smooth straight grain lamination, the lamination filtering structure and the pre-filter, the grooves and the convex ribs are formed in the upper surface and the lower surface of the lamination, when the two groups of laminations are stacked, the grooves and the convex ribs between the two groups of laminations can be mutually embedded, and the gaps between the grooves and the convex ribs form filtering channels. The grooves and the convex ribs are matched with each other to form the tiny filtering channels, and the grooves and the convex ribs of the adjacent laminations are combined with each other, so that the stacking thickness of the laminations can be effectively reduced, more laminations can be increased in unit volume, the number of the filtering channels can be increased, and the filtering efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter equipment technical field, more specifically, relate to a non-smooth straight gasket. In addition, the utility model also relates to a gasket filter structure comprising the non-smooth straight gasket. Furthermore, the utility model also relates to a prefilter comprising the non-smooth straight gasket. BACKGROUND

[0002] The water supply pipeline of city is old and long, and the rust, silt and other impurities in the pipeline can cause the control failure of water equipment, so it is necessary to set a filter device on the water equipment.

[0003] The prefilter is the first rough filter equipment for the water of whole house, can filter the silt, rust and large particle substances in tap water, prevents the harm of a large amount of sediment impurities in city and community water supply pipe network to human body, and plays a positive preprotection role to the dark pipe, faucet, water heating, water heater, boiler, central air conditioner, washing machine, dishwasher, coffee machine and other water household appliances (water purifier, pure water machine, soft water machine) and the like.

[0004] The existing gasket prefilter is rough, needs to be used with filter screen, and has high cost and many procedures.

[0005] Therefore, how to solve the high use cost, many procedures and low filtering efficiency of the existing gasket is a problem to be solved by the technical personnel in the field. UTILITY MODEL CONTENTS

[0006] Therefore, the utility model aims at providing a non-smooth straight gasket, which sets grooves and convex ribs on the upper and lower surfaces of the gasket, forms small filtering channels through the cooperation of the grooves and convex ribs, and effectively reduces the stacking thickness of the gasket through the cooperation of the grooves and convex ribs of adjacent gaskets, so that more gaskets can be added in a unit volume, the number of filtering channels is increased, and the filtering efficiency is improved.

[0007] Another object of the utility model is to provide a gasket filter structure comprising the non-smooth straight gasket, which has the same technical features and can solve the same problems.

[0008] The utility model also provides a prefilter comprising the non-smooth straight gasket, which has the same technical features and can solve the same problems.

[0009] In order to achieve the above object, the utility model provides the following technical scheme.

[0010] A non-smooth straight gasket, the upper and lower surfaces of the gasket are provided with a plurality of groups of grooves and convex ribs at intervals, the grooves communicate the two side edges of the gasket, and the convex ribs are arranged on the two side edges of the gasket.

[0011] When the two groups of the laminates are stacked, the grooves and the convex ribs of the two groups of the laminates can be embedded into each other, and a gap between the sidewall of the groove and the sidewall of the convex rib forms a filtering channel, which is consistent with the direction of the groove.

[0012] Preferably, the convex height of the convex rib is equal to the recess depth of the groove, and the cross-sectional area of the convex rib is smaller than the cross-sectional area of the groove.

[0013] Preferably, the laminate is a circular ring structure, the length direction of the groove and the convex rib is arranged along the radial direction of the laminate, the groove and the convex rib are arranged in an annular array about the center line of the laminate, and the cross-sectional area of one end of the groove and the convex rib close to the center is smaller than the cross-sectional area of the other end.

[0014] Preferably, the laminate is a ring structure, and the inner ring wall is provided with a slope.

[0015] A laminate filtering structure comprises a plurality of groups of the non-smooth straight-laminate according to any one of the preceding claims, which are stacked along the normal direction of the laminate, and the convex ribs and the grooves of the adjacent two groups of laminates are embedded into each other.

[0016] Preferably, it further comprises a water distributor and a skeleton;

[0017] After the plurality of groups of the laminates are stacked along the normal direction of the laminate, the laminates are slidingly installed with the skeleton, the sliding direction of the laminates is consistent with the stacking direction of the laminates, one end of the skeleton is provided with a limiting component for limiting the sliding of the laminates;

[0018] The water distributor is fixedly connected with the other end of the skeleton, for limiting the sliding of the laminates, and the water distributor is used for uniformly distributing water to one side of the laminates.

[0019] Preferably, it further comprises a gland and an elastic member, the gland and the skeleton are slidingly installed, and the elastic member is arranged between the gland and the skeleton along the relative sliding direction, and the sliding direction of the gland is consistent with the stacking direction of the laminates;

[0020] The laminates are arranged between the gland and the water distributor.

[0021] Preferably, the skeleton is a cylindrical structure, and the cylinder wall is provided with a plurality of water passing holes;

[0022] The annular laminates are sleeved outside the skeleton, and the inner ring wall of the laminates abuts against the outer ring wall of the skeleton.

[0023] The water distributor communicates with the outer cavity of the skeleton, and can uniformly distribute water to the outer cavity.

[0024] The water distributor and the gland are both annular structures and coaxially sleeved outside the framework.

[0025] Preferably, an impact surface for water flow impact is arranged on the outer periphery of the gland, so that the elastic member is compressed by the gland under the impact of water flow.

[0026] A pre-filter comprising the non-smooth straight-laced lamination as claimed in any one of the preceding claims.

[0027] Compared with the prior art, the non-smooth straight-laced lamination provided by the utility model has at least the following beneficial effects:

[0028] 1. By arranging grooves and convex ribs on the surface of the lamination, when a plurality of laminations are stacked, the convex ribs and the grooves are embedded in each other, a small filtering channel is formed between the two, water flow is allowed to pass through, and the water flow is filtered without the need of using a filter screen, thereby reducing the use process.

[0029] 2. The grooves and the convex ribs are arranged on the surface of the lamination, and the processing difficulty is low, thereby helping to reduce the production cost.

[0030] 3. The grooves and the convex ribs are embedded in each other, that is, a plurality of laminations are partially overlapped in the stacking direction, thereby reducing the thickness after stacking, that is, more laminations can be accommodated in the same volume, more filtering channels are formed, and the filtering efficiency is improved.

[0031] The lamination filtering structure provided by the utility model comprises the non-smooth straight-laced lamination as claimed in the preceding claims, and has the same beneficial effects.

[0032] The pre-filter provided by the utility model comprises the non-smooth straight-laced lamination as claimed in the preceding claims, and has the same beneficial effects. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0034] Figure 1 The structure schematic view of the specific lamination provided by the utility model;

[0035] Figure 2 The structure schematic view of another lamination provided by the utility model;

[0036] Figure 3 The sectional schematic view of the specific lamination provided by the utility model;

[0037] Figure 4 The structure schematic diagram of the specific lamination stack provided by the utility model is shown in the figure.

[0038] Figure 5 The structure schematic diagram of the specific lamination filter structure provided by the utility model is shown in the figure.

[0039] Figure 6 The water flow direction schematic diagram when the specific lamination filter structure provided by the utility model works is shown in the figure.

[0040] Figure 7 The water flow direction schematic diagram when the specific lamination filter structure provided by the utility model backwashes is shown in the figure.

[0041] Figure 8 The lamination inner ring wall inclined surface force analysis schematic diagram provided by the utility model is shown in the figure.

[0042] Figure 6 、 Figure 7 The arrow is the water flow direction.

[0043] Figures 1-8 In the figure:

[0044] 1, water distributor; 2, lamination; 21, groove; 22, convex rib; 23, filter channel; 24, inclined surface; 3, gland; 4, framework; 5, elastic member. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0046] The core of the utility model is to provide a non-smooth straight lamination, by setting grooves and convex ribs on the upper and lower surfaces of the lamination, forming tiny filter channels through the cooperation of the grooves and convex ribs, and the combination of the grooves and convex ribs of adjacent laminations, the stacking thickness of the lamination can be effectively reduced, and more laminations can be added in a unit volume, the number of filter channels is increased, and the filtering efficiency is improved.

[0047] Another core of the utility model is to provide a lamination filter structure comprising the above-mentioned non-smooth straight lamination, which has the same technical features and can solve the same problem.

[0048] Still another core of the utility model is to provide a pre-filter comprising the above-mentioned non-smooth straight lamination, which has the same technical features and can solve the same problem.

[0049] Referring to Figures 1-4 A non-smooth straight lamination, the upper surface and the lower surface of the lamination 2 are both provided with a plurality of groups of grooves 21 and convex ribs 22 at intervals; the grooves 21 are connected to the two side edges of the lamination 2;

[0050] When two groups of laminations 2 are stacked, the grooves 21 and the convex ribs 22 between the two groups of laminations 2 can be embedded in each other, and the gap between the side walls of the grooves 21 and the side walls of the convex ribs 22 forms a filtering channel 23, which is consistent with the direction of the grooves 21;

[0051] As shown in Figure 1 and Figure 2 , the upper and lower surfaces of the lamination 2 are both provided with grooves 21 and convex ribs 22 at intervals, and as shown in Figure 1 , the top of the convex rib 22 is a gentle arc, and the bottom of the groove 21 is a relatively narrow channel. When laminations 2 of this type are stacked, the side walls of the convex rib 22 and the side walls of the groove 21 abut, and the filtering channel 23 is formed between the top of the convex rib 22 and the bottom of the groove 21. The water flow can pass through the filtering channel 23, thereby being filtered, and the impurities in the water flow are intercepted because the cross section of the impurities is larger than the cross section of the filtering channel 23, or are adsorbed by the surface of the lamination 2 on the side wall of the filtering channel 23 and remain on the surface of the lamination 2, thereby ensuring the filtering effect of the lamination 2;

[0052] Moreover, when the laminations 2 are stacked, the convex rib 22 of the upper lamination 2 is inserted into the groove 21 of the lower lamination 2, that is, the two laminations 2 partially overlap in the direction of their normal lines, and the stacking thickness of the two laminations 2 is less than the sum of the thicknesses of the two laminations 2, thereby enabling more laminations 2 to be stacked in a unit volume, generating more filtering channels 23, and thereby improving the filtering efficiency;

[0053] In some embodiments, the top of the convex rib 22 of the lamination 2 is a narrow structure, and the bottom of the groove 21 is a gentle arc. When the laminations 2 are stacked, the top of the convex rib 22 abuts the bottom of the groove 21, and the filtering channel 23 formed between the side wall of the convex rib 22 and the side wall of the groove 21 is crescent-shaped as shown in Figure 4 , which can also allow water flow to pass through and filter impurities in the water flow, and can further increase the amount of overlap of the laminations 2 in the direction of their normal lines when stacked.

[0054] In the present embodiment, the lamination 2 adopts a circular ring structure, and the filtering channels 23 are arranged along the radial direction of the lamination 2. In some embodiments, the lamination 2 adopts a long strip structure, and the filtering channels 23 are arranged along the length direction or the width direction of the lamination 2, which also belongs to the protection scope of the present application.

[0055] In some embodiments, the protrusion height of the convex rib 22 is equal to the recess depth of the groove 21, and the cross-sectional area of the convex rib 22 is smaller than the cross-sectional area of the groove 21;

[0056] As shown in Figure 4 When the protrusion height of the convex ribs 22 and the recess depth of the grooves 21 are equal, the two groups of laminates 2 can abut the bottom of all the grooves 21 and the top of all the convex ribs 22 when stacked, so that the cross section of all the filter channels 23 is the same, the filtering effect of each position of the laminates 2 is consistent, and the stability of the laminates 2 after stacking is ensured.

[0057] In some embodiments, the laminates 2 are circular ring structures, the length direction of the grooves 21 and the convex ribs 22 are arranged along the radial direction of the laminates 2, the grooves 21 and the convex ribs 22 are arranged in a ring array about the center line of the laminates 2, and the cross-sectional area of one end of the grooves 21 and the convex ribs 22 close to the center is smaller than that of the other end;

[0058] As shown in Figure 1 and Figure 2 The design of the laminates 2 in a ring structure can facilitate the arrangement of water channels of the filter and increase the number of filter channels 23 in a unit volume.

[0059] At the same time, due to the structure of the circular ring, the circumference of the inner ring is smaller than that of the outer ring, so that the cross-sectional area of the inner ring of the filter channels 23 is smaller than that of the outer ring, that is, the cross-sectional area of the filter channels 23 gradually decreases from the outside to the inside. When the water flow flows from the outside to the inside, the water flow continuously contacts the side wall of the filter channels 23, which helps to adsorb the tiny impurities in the water flow on the surface of the laminates 2, thereby improving the filtering effect of the water flow.

[0060] In some embodiments, the laminates 2 are ring structures, and the inner ring wall is provided with a slope 24;

[0061] As shown in Figure 3 When the slope 24 is arranged on the inner ring wall of the laminates 2, when backwashing is performed, the water flow flows from the inner ring to the outer ring, as shown in Figure 8 When the water flow impacts the slope 24, the impact force F of the water flow is dispersed into a downward component force F2 and an upward component force F1 along the surface of the slope 24, wherein the component force F2 drives the laminates 2 where the slope 24 is located to move downward, and the component force F1 acts on the laminates 2 in the upper layer to move upward, thereby increasing the gap between the laminates 2 on both sides, and the backwashing water flow quickly flushes the surface of the filter channels 23 and the laminates 2, and at the same time, since the impurities are adsorbed on the surface layer when the laminates 2 filter the water flow, the backwashing water can flush the surface layer of the laminates 2, and thus the impurities are more easily carried away by the backwashing water, thereby restoring the laminates 2 to the initial state, that is, prolonging the service life of the laminates 2.

[0062] In addition to the non-smooth straight-laced laminates disclosed in the above embodiments, as shown in Figures 5-7 The utility model also provides a laminate filtering structure, which comprises a plurality of groups of the above-mentioned non-smooth straight-laced laminates stacked along the normal direction of the laminates, and the convex ribs 22 and the grooves 21 of the laminates 2 of adjacent two groups are embedded with each other.

[0063] In some embodiments, a water distributor 1 and a frame 4 are also included;

[0064] Several sets of stacked pieces 2 are stacked along their own normal and then slidably installed with the frame 4. The sliding direction of the stacked pieces 2 is consistent with the stacking direction of the stacked pieces 2. One end of the frame 4 is provided with a limiting component to restrict the sliding of the stacked pieces 2.

[0065] The water distributor 1 is fixedly connected to the other end of the frame 4 to restrict the sliding of the stacked plates 2, and the water distributor 1 is used to evenly distribute water to one side of the stacked plates 2.

[0066] like Figure 5 As shown, by setting the skeleton 4, the stacked pieces 2 are guided to ensure that the stacked pieces 2 are stacked neatly, and the water distributor 1 and the limiting component are used to limit the stacked pieces 2 from both ends to ensure that the relative positional relationship between the stacked pieces 2 and the skeleton 4 is stable.

[0067] Furthermore, a water distributor 1 is used to distribute water evenly, ensuring that the water pressure is consistent at all positions of the stacked discs 2, thereby improving filtration efficiency.

[0068] In some embodiments, the device further includes a pressure cap 3 and an elastic element 5. The pressure cap 3 and the frame 4 are slidably mounted, and the elastic element 5 is provided between the pressure cap 3 and the frame 4 along the relative sliding direction. The sliding direction of the pressure cap 3 is consistent with the stacking direction of the stacked pieces 2.

[0069] The stacked plate 2 is positioned between the pressure cap 3 and the water distributor 1;

[0070] By setting the pressure cap 3 and the elastic element 5, the axial compressive force when the stacked pieces 2 are stacked is increased, thereby making the stacked pieces 2 stacked compactly.

[0071] In some embodiments, the frame 4 is a cylindrical structure, and the cylindrical wall is provided with several sets of water passage holes;

[0072] The annular stacked piece 2 is fitted onto the outside of the skeleton 4, and the inner ring wall of the stacked piece 2 abuts against the outer ring wall of the skeleton 4.

[0073] Water distributor 1 connects to the outer cavity of the frame 4 at different times and can evenly distribute water to the outer cavity.

[0074] Both the water distributor 1 and the pressure cap 3 are ring structures and are coaxially mounted on the outside of the frame 4.

[0075] The outer periphery of the pressure cap 3 is provided with an impact surface for water flow impact, so that the pressure cap 3 compresses the elastic element 5 under the action of water flow impact.

[0076] like Figures 5-7 As shown, the frame 4 adopts a cylindrical structure, wherein the upper end of the inner cylinder is the water outlet, the upper end of the outer cylinder is the water inlet, and the lower end of the outer cylinder is the water outlet.

[0077] When normal water filtering is performed, the water diverter 1 is open at the upper end of the outer cylinder and closed at the lower end of the outer cylinder, and water flows into the inner cylinder through the filtering channel 23 and then flows out from the upper end of the inner cylinder;

[0078] When backwashing is performed, the backwashing water channel is open at the upper end of the inner cylinder, closed at the upper end of the outer cylinder, and open at the lower end of the outer cylinder, and water flows reversely through the filtering channel 23 into the outer cylinder and then flows out from the lower end of the outer cylinder, and when the water flows through the pressure cover 3, the water impacts the impact surface of the pressure cover 3, the elastic member 5 is compressed, and the pressure cover 3 moves downward, that is, the stacking thickness of the laminations 2 is increased, which helps to increase the gap between the laminations 2 after the water flows through the inclined surface 24 of the lamination 2, and thus the backwashing effect is improved.

[0079] In addition to the non-smooth straight-laced laminations disclosed in the above embodiments, the utility model also provides a pre-filter comprising the above non-smooth straight-laced laminations, and other parts of the pre-filter refer to the prior art, and will not be described herein.

[0080] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the embodiments can be referred to each other.

[0081] The non-smooth straight-laced laminations, the lamination filtering structure, and the pre-filter provided by the utility model are described in detail. The principles and implementation manners of the utility model are described by applying specific examples, and the description of the above embodiments is only used to help understand the method and the core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A non-smooth straight-lapped lamination characterized in that, The upper surface and the lower surface of the lamination (2) are both provided with a plurality of groups of grooves (21) and convex ribs (22) at intervals; the grooves (21) are communicated with the two side edges of the lamination (2); When two groups of the laminations (2) are stacked, the grooves (21) and the convex ribs (22) between the two groups of the laminations (2) can be embedded with each other, and the gap between the side wall of the groove (21) and the side wall of the convex rib (22) forms a filtering channel (23), which is consistent with the direction of the groove (21).

2. The non-smooth ruled lamination of claim 1, wherein, The convex rib (22) has a convex height equal to the recess depth of the groove (21), and the cross-sectional area of the convex rib (22) is smaller than that of the groove (21).

3. The non-smooth ruled lamination of claim 1, wherein, The lamination (2) is a circular ring structure, the length direction of the groove (21) and the convex rib (22) is arranged along the radial direction of the lamination (2), the groove (21) and the convex rib (22) are arranged in an annular array about the center line of the lamination (2), and the cross-sectional area of one end of the groove (21) and the convex rib (22) close to the center is smaller than that of the other end.

4. The non-smooth ruled lamination of claim 1, wherein, The lamination (2) is an annular structure, and the inner ring wall thereof is provided with a slope (24).

5. A laminated filter structure, characterized by A plurality of groups of the non-smooth straight lamination of any one of claims 1-4 are stacked along the normal direction thereof, and the convex rib (22) and the groove (21) of the laminations (2) of adjacent two groups are embedded with each other.

6. The laminated filter structure of claim 5, wherein, It also comprises a water distributor (1) and a framework (4); After a plurality of groups of the laminations (2) are stacked along the normal direction thereof, the laminations (2) are slidingly installed with the framework (4), the sliding direction of the laminations (2) is consistent with the stacking direction of the laminations (2), one end of the framework (4) is provided with a limiting component for limiting the sliding of the laminations (2); The water distributor (1) is fixedly connected with the other end of the framework (4), for limiting the sliding of the laminations (2), and the water distributor (1) is used for uniformly distributing water to one side of the laminations (2).

7. The laminated filter structure of claim 6, wherein, It also comprises a gland (3) and an elastic member (5), the gland (3) and the framework (4) are slidingly installed, and the elastic member (5) is arranged between the gland (3) and the framework (4) along the relative sliding direction, the sliding direction of the gland (3) is consistent with the stacking direction of the laminations (2); The laminations (2) are arranged between the gland (3) and the water distributor (1).

8. The laminated filter structure of claim 7, wherein, The framework (4) is a cylindrical structure, and the cylinder wall is provided with a plurality of water passing holes; The annular laminations (2) are sleeved outside the framework (4), and the inner ring wall of the laminations (2) abuts against the outer ring wall of the framework (4); The water distributor (1) is communicated with the cylinder outer cavity of the framework (4), and can uniformly distribute water to the cylinder outer cavity; The water distributor (1) and the gland (3) are both annular structures, and are coaxially sleeved outside the framework (4).

9. The laminated filter structure of claim 8, wherein, The outer periphery of the gland (3) is provided with an impact surface for water flow impact, so that the gland (3) compresses the elastic member (5) under the action of water flow impact.

10. A prefilter, characterized by It comprises the non-smooth straight lamination of any one of claims 1-4.