Material separating plate adjusting device of color sorter

By combining a main separator plate, an auxiliary separator plate, and a cylinder-adjustable swing arm, the problem of the traditional separator plate being difficult to adjust precisely is solved, realizing intelligent adjustment of the color sorter and improving sorting accuracy and production efficiency.

CN223556597UActive Publication Date: 2025-11-18HEFEI KAISEN OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202423008323.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Traditional material separators are designed to be fixed, making it difficult to make precise adjustments according to different material characteristics and sorting requirements. They are cumbersome to operate, prone to wear and tear, increase maintenance costs, and lack intelligent adjustment mechanisms.

Method used

It adopts a combination structure of a material separating main plate, an auxiliary material separating plate, and a cylinder-adjustable swing arm. The automatic adjustment of the material separating plate is achieved by servo motor drive and cylinder extension and retraction, which can adapt to different material characteristics and sorting requirements.

Benefits of technology

It improves the sorting accuracy and production efficiency of color sorters, ensures that the material flow rate is within the optimal range, and reduces the need for manual adjustment and the risk of wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color sorters, and discloses a color sorter partition plate adjusting device which comprises a partition main plate, mounting seats are fixedly mounted on two sides of the partition main plate, a rotating shaft is rotatably arranged at the top of the partition main plate, an auxiliary partition plate is fixedly mounted on the outer wall of the rotating shaft, and connecting shafts connected with the auxiliary partition plate are arranged in the mounting seats. An air cylinder is rotationally mounted on the outer wall of one side of the mounting base, and the output end of the air cylinder is connected with an adjusting swing arm. According to the color sorting device, the mounting base, the material separation main plate and the auxiliary material separation plate are arranged in cooperation with connection of the air cylinder and the adjusting swing arm, classified use can be conducted according to color sorting areas and types, the material separation main plate is a main plate and is suitable for a large-range sorting area, and the auxiliary material separation plate is opened and inclined to a proper angle so that the flow speed of materials can be slowed down in a matched mode; operators can control the flow speed within the optimal range according to specific color sorting tasks and material characteristics, it is guaranteed that the color sorter has enough time to screen materials, and the color sorting precision is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of color sorting machines, in particular to a color sorting machine material separation plate adjusting device. BACKGROUND

[0002] In modern grain processing and sorting, as a key equipment, the color sorting machine can effectively remove off-color particles such as mildew, insect damage or impurities from a large amount of materials through high-precision optical recognition technology, thereby improving the quality and value of the product. In the prior art, the color sorting machine generally uses a material separation plate to control the distribution and flow speed of the material in the sorting area to ensure that the material uniformly passes through the color sorting sensor and improve the sorting efficiency and accuracy. However, the traditional material separation plate is mostly fixed in design or only provides a limited adjustment range, which is difficult to finely adjust according to different material characteristics (such as particle size, humidity) and sorting requirements; and due to the fixed installation, if adjustment is needed, frequent manual adjustment is required, which is not only cumbersome to operate, but also prone to precision decline due to long-term wear and tear, increasing maintenance costs, lacking intelligent adjustment mechanism, and being difficult to automatically adjust the position of the material separation plate according to the real-time sorting effect, thereby limiting the further improvement of the overall performance of the color sorting machine.

[0003] The above information disclosed in the background of the application is only used to increase the understanding of the background of the application, and therefore, it can include prior art known to those skilled in the art. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problem that the traditional material separation plate is mostly fixed in design or only provides a limited adjustment range, which is difficult to finely adjust according to different material characteristics (such as particle size, humidity) and sorting requirements; and due to the fixed installation, if adjustment is needed, frequent manual adjustment is required, which is not only cumbersome to operate, but also prone to precision decline due to long-term wear and tear, increasing maintenance costs, the present application provides a color sorting machine material separation plate adjusting device.

[0005] The color sorting machine material separation plate adjusting device provided by the present application adopts the following technical scheme:

[0006] A color sorting machine material separation plate adjusting device, comprising a material separation main plate, two sides of the material separation main plate are fixedly provided with mounting seats, a rotating shaft is arranged on the top of the material separation main plate, an auxiliary material separation plate is fixedly arranged on the outer wall of the rotating shaft, a connecting shaft connected with the auxiliary material separation plate is arranged in the mounting seat, a gas cylinder is rotatably arranged on the outer wall of one side of the mounting seat, and an adjusting swing arm is connected to the output end of the gas cylinder.

[0007] Preferably, the bottom ends of the mounting seats are integrally fixed with bottom connecting pieces, and the outer walls of the two bottom connecting pieces are connected with driving shafts.

[0008] Preferably, the middle part of one side of the mounting base is connected with a protection box through screws, and the inside of the protection box is fixed with a mounting plate.

[0009] Preferably, the surface of the mounting plate is sequentially rotatably connected with a rotary connector one and a rotary connector two from one side to the other side.

[0010] Preferably, the rotary connector one is fixed with one end of a cylinder, the output end of the cylinder is rotatably connected with a mounting piece, and the mounting piece is connected with the side wall of the adjusting swing arm through screws.

[0011] Preferably, one end of the rotary connector two penetrates the inner wall of the mounting plate and is connected with a connecting shaft.

[0012] In summary, the present application has the following beneficial technical effects:

[0013] The present application can be used for classification according to the color selection area and type through the mounting base, the material separation main plate and the auxiliary material separation plate, and the connection of the cylinder and the adjusting swing arm. The material separation main plate is a main plate and is suitable for large-scale sorting area. The auxiliary material separation plate can be opened and inclined to a suitable angle to cooperate with the slowing down of the flow rate of the material. The operator can control the flow rate in the best range according to the specific color selection task and the material characteristics, ensure that the color sorter has enough time to screen the material, improve the color selection accuracy, and also ensure the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is a front view of a color sorter material separation plate adjusting device according to an embodiment of the application.

[0015] Fig. 2 is a structural schematic view of a color sorter material separation plate adjusting device according to an embodiment of the application.

[0016] Fig. 3 is a structural schematic view of an auxiliary material separation plate according to an embodiment of the application.

[0017] Marked: 1, mounting base; 2, material separation main plate; 3, drive shaft; 4, auxiliary material separation plate; 5, bottom connecting piece; 6, rotating shaft; 7, protection box; 8, connecting shaft; 9, mounting plate; 10, rotary connector one; 11, cylinder; 12, adjusting swing arm; 13, mounting piece; 14, rotary connector two. DETAILED DESCRIPTION

[0018] The following will be described in detail in combination with the accompanying Figs. 1-3 The present application will be further described in detail.

[0019] The present application discloses a color sorter material separation plate adjusting device. Referring to Fig. 1, including the material isolation main plate 2, the two sides of the material isolation main plate 2 are fixedly installed with the mounting seat 1, the bottom end of the mounting seat 1 is integrally fixed with the bottom connecting piece 5, the mounting seat 1 is fixed with the inner wall of the color sorter discharge channel, the outer walls of the two bottom connecting pieces 5 are connected with the driving shaft 3, the driving part such as a servo motor can be installed on the driving shaft 3, the servo motor can drive the driving shaft 3 to rotate, and the material isolation angle of the material isolation main plate 2 can be adjusted, the top of the material isolation main plate 2 is rotatably provided with the rotating shaft 6, the outer wall of the rotating shaft 6 is fixedly installed with the auxiliary material isolation plate 4, and the auxiliary material isolation plate 4 is attached to the surface of the material isolation main plate 2.

[0020] As shown in the drawings, Figs. 2-3 The mounting seat 1 is connected with the protection box 7 through a screw at the middle of one side, the inside of the protection box 7 is fixedly provided with the mounting plate 9, the mounting plate 9 is screw-connected with the outer wall of the mounting seat 1, the connecting shaft 8 connected with the auxiliary material isolation plate 4 is rotatably arranged in the mounting seat 1,

[0021] In the present application, the outer wall of one side of the mounting seat 1 is rotatably provided with the air cylinder 11, the output end of the air cylinder 11 is connected with the adjusting swing arm 12, the surface of the mounting plate 9 is rotatably provided with the rotary connecting head one 10 and the rotary connecting head two 14 from one side to the other side, the rotary connecting head one 10 is fixed with one end of the air cylinder 11, the output end of the air cylinder 11 is rotatably connected with the mounting piece 13, the mounting piece 13 is screw-connected with the side wall of the adjusting swing arm 12, and one end of the rotary connecting head two 14 penetrates the inner wall of the mounting plate 9 and is connected with the connecting shaft 8, so that when the air cylinder 11 works and stretches out or retracts, the adjusting swing arm 12 can be driven to change the corresponding angle, and the auxiliary material isolation plate 4 can be driven to adjust the corresponding angle through the connecting shaft 8, so that the discharging speed of the color sorter can be slowed down, and the auxiliary material isolation plate 4 can be adjusted according to different material characteristics (such as particle size, humidity) and sorting requirements.

[0022] The implementation principle of the color sorter material isolation plate adjusting device in the embodiment of the present application is as follows:

[0023] In use, the mounting seat 1 is installed in the discharge channel of the color sorter, and the servo motor is installed outside the channel, the output end of the servo motor is in transmission with the driving shaft 3, so that the mounting seat 1 and the material isolation main plate 2 inside can be driven to adjust the corresponding angle, which is suitable for different color sorting requirements, and according to the material flow rate requirement, the air cylinder 11 can be driven to work and stretch out or retract to drive the adjusting swing arm 12 to swing to one side, the adjusting swing arm 12 drives the rotary connecting head two 14 and drives the connecting shaft 8 to rotate, so that the auxiliary material isolation plate 4 on the surface of the material isolation main plate 2 can be opened and inclined to the appropriate angle, which is used to slow down the flow rate of the material, and according to the color sorting requirement, the auxiliary material isolation plate 4 such as a filter screen can be installed, so that the sorted material can be further screened, and the applicability of the color sorter is greatly improved.

[0024] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0025] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiments of the utility model can be combined with each other;

[0026] Finally: the above only for the preferred embodiment of the utility model has, and does not use to limit the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

[0027] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.

Claims

1. A color sorter material separating plate adjusting device comprising a material separating main plate (2), characterized in that: The both sides of the material isolation main plate (2) are fixedly provided with mounting seats (1), the top of the material isolation main plate (2) is rotatably provided with a rotating shaft (6), the outer wall of the rotating shaft (6) is fixedly provided with an auxiliary material isolation plate (4), the mounting seat (1) is internally provided with a connecting shaft (8) connected with the auxiliary material isolation plate (4), the outer wall of one side of the mounting seat (1) is rotatably provided with a gas cylinder (11), and the output end of the gas cylinder (11) is connected with an adjusting swing arm (12).

2. A color sorter material separating plate adjusting device according to claim 1, characterized in that: The bottom end of the mounting seat (1) is integrally provided with a bottom connecting piece (5), and the outer walls of the two bottom connecting pieces (5) are both connected with driving shafts (3).

3. A color sorter material separating plate adjusting device according to claim 1, characterized in that: The middle part of one side of the mounting seat (1) is screw-connected with a protection box (7), and the inside of the protection box (7) is fixedly provided with a mounting plate (9).

4. A color sorter material separating plate adjusting device according to claim 3, characterized in that: The surface of the mounting plate (9) is rotatably provided with a rotary connecting head one (10) and a rotary connecting head two (14) from one side to the other side.

5. A color sorter material separating plate adjusting device according to claim 4, characterized in that: One end of the rotary connecting head one (10) is fixedly connected with the gas cylinder (11), the output end of the gas cylinder (11) is rotatably connected with a mounting piece (13), and the side wall of the adjusting swing arm (12) is screw-connected with the mounting piece (13).

6. A color sorter material separating plate adjusting device according to claim 5, characterized in that: One end of the rotary connecting head two (14) penetrates through the inner wall of the mounting plate (9) and is connected with the connecting shaft (8).