Condenser semicircular pipe welding wire ring sleeving device

By designing a welding wire ring loop device for the semi-circular tube of the condenser, and utilizing a Z-shaped rod system driven by an electric push rod and a cylinder, the semi-circular tube can be fixed and cleaned. This solves the problem of dirt and dust at the end of the semi-circular tube affecting the welding quality, and improves the welding quality and sealing performance.

CN223556625UActive Publication Date: 2025-11-18NANJING XINJIE ZERONG INTELLIGENT CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422294699.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-11-18
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the existing technology, during the process of welding wire ring fitting on a semi-circular tube, it is difficult to clean the dirt or dust at the end of the semi-circular tube in a timely manner, which affects the welding quality and sealing performance, resulting in a decrease in the performance of the condenser.

Method used

A condenser semi-circular tube welding wire ring fitting device was designed, which includes a cleaning device. The semi-circular tube is fixed and cleaned by a Z-shaped rod system driven by an electric push rod and a cylinder. The end impurities are wiped off with a sponge block to ensure the cleanliness of the semi-circular tube before welding.

Benefits of technology

It effectively removes stains and dust from the end of the semi-circular tube, improves welding quality and sealing, and enhances the performance of the condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ring sleeving devices, in particular to a condenser semicircular pipe welding wire ring sleeving device which comprises a bottom plate, a supporting rod, a vertical plate, a curved groove, a Z-shaped rod, a fixing plate and a driving plate. One ends of the multiple springs and the output ends of the two electric push rods are fixedly connected with the same clamping plate, a semicircular pipe body is arranged between the clamping plate and the driving plate, the opposite faces of the two vertical plates are fixedly connected with the same fixing table, two mounting grooves are formed in the upper surface of the fixing table, and the inner walls of the two mounting grooves are each provided with two sponge blocks. By means of the cleaning device, the semi-circular pipe and the welding wire ring can be cleaned at the same time before ring sleeving, the follow-up welding quality is improved, and the problem that when stains or dust exist at the end of an existing semi-circular pipe, manual cleaning cannot be conducted accurately and timely, and therefore the welding efficiency is greatly improved in the welding procedure after ring sleeving is solved. And the welding quality is influenced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ring device, especially a condenser semicircular pipe welding wire ring ring device. BACKGROUND

[0002] The semicircular pipe in the condenser is mainly used for heat exchange process, and the heat transfer and exchange are realized through the efficient heat transfer performance thereof. The design of the semicircular pipe helps to increase the heat exchange area, and the arc structure thereof can optimize the flow of fluid, reduce resistance and wear, thereby improving the heat exchange efficiency. The condenser semicircular pipe welding wire ring is one of the key components in the manufacturing process of the condenser, which firmly connects the heat exchange elements such as the semicircular pipe together through welding technology to form a stable heat exchange channel.

[0003] In the prior art, during the process of sleeving the semicircular pipe welding wire ring, the welding wire ring is mostly pre-fixed by a fixed clamp with a fixed specification through hole, and then the port of the semicircular pipe is aligned with the opening of the welding wire ring, and the semicircular pipe is pressed to sleeve the welding wire ring on the surface of the semicircular pipe.

[0004] However, the sleeving method of the prior art has certain disadvantages. In order to use the efficiency of the condenser semicircular pipe, the sealing of the welding needs to be ensured. During the process of manually sleeving the semicircular pipe, when there is dirt or dust on the end of the semicircular pipe, the artificial cannot accurately and timely clean, thereby affecting the welding quality in the welding process after sleeving, causing the sealing to be reduced, thereby affecting the use of the condenser, so a condenser semicircular pipe welding wire ring sleeving device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to solve the above technical problems, the utility model provides a condenser semicircular pipe welding wire ring sleeving device, which can clean the semicircular pipe and the welding wire ring at the same time before sleeving through the cleaning device, thereby improving the subsequent welding quality.

[0006] The technical scheme for achieving the purpose of the utility model discloses a condenser semicircular pipe welding wire ring sleeve ring device, which comprises a bottom plate, a plurality of supporting rods are fixedly connected to the upper surface of the bottom plate, two vertical plates are fixedly connected to the surfaces of the plurality of supporting rods, curved grooves are formed in the opposite surfaces of the two vertical plates, Z-shaped rods are slidably connected to the inner walls of the two curved grooves, fixing plates are arranged on the opposite surfaces of the two Z-shaped rods, one and the same driving plate is fixedly connected to the opposite surfaces of the two fixing plates, two electric push rods and a plurality of springs are fixedly connected to one side of the driving plate, one and the same clamping plate is fixedly connected to the output ends of the two electric push rods and the one ends of the plurality of springs, a semicircular pipe body is arranged between the clamping plate and the driving plate, one and the same fixing table is fixedly connected to the opposite surfaces of the two vertical plates, two mounting grooves are formed in the upper surface of the fixing table, and two sponge blocks are arranged on the inner walls of the two mounting grooves.

[0007] In some embodiments, rectangular grooves are formed in the opposite surfaces of the two fixing plates, fixing rods are fixedly connected to the inner walls of the two rectangular grooves, rectangular blocks are slidably connected to the surfaces of the two fixing rods, and the opposite surfaces of the two rectangular blocks are fixedly connected to the opposite surfaces of the two Z-shaped rods.

[0008] In some embodiments, return springs are arranged on the surfaces of the two fixing rods, and the two ends of the two return springs are fixedly connected to the inner walls of the rectangular grooves and the opposite surfaces of the rectangular blocks.

[0009] In some embodiments, one and the same side plate is fixedly connected to one side of the two vertical plates, a second air cylinder is fixedly installed on one side of the side plate, a moving plate is fixedly connected to the output end of the second air cylinder, a sliding groove is formed in one side of the moving plate, a sliding block is slidably connected to the inner wall of the sliding groove, and one side of the sliding block is fixedly connected to one side of the driving plate.

[0010] In some embodiments, a sleeve ring table is fixedly connected to the upper surface of the bottom plate, a conveying belt is arranged on the inner wall of the sleeve ring table, a welding wire ring body is arranged on the upper surface of the conveying belt, one and the same top plate is fixedly connected to the top ends of the plurality of supporting rods, and a first air cylinder is fixedly connected to the upper surface of the top plate.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] The utility model discloses a drive plate can be separated between the clamping plate through electric push rod, and the half round pipe body is placed in the adaptive groove formed between the clamping plate and the drive plate, and the electric push rod retracts, and the half round pipe body is clamped tightly, realizes the fixation of half round pipe body, then starts cylinder no.

[0013] Solve the current when the end of half round pipe exists the stain or dust, and the artificial cannot accurate and timely clean, thereby the welding quality is affected on the welding procedure after the thimble problem. DRAWINGS

[0014] The utility model makes further explanation below combining with the drawings and embodiment:

[0015] Figure 1 It is the three-dimensional structure schematic diagram provided in an embodiment of the utility model;

[0016] Figure 2 It is the cleaning device structure schematic diagram provided in an embodiment of the utility model;

[0017] Figure 3 It is the cleaning device explosion structure schematic diagram provided in an embodiment of the utility model;

[0018] Figure 4 It is the drive structure schematic diagram provided in an embodiment of the utility model; Figure 4 The enlarged structure schematic diagram of place A in middle;

[0019] Figure 5 It is the drive structure schematic diagram provided in an embodiment of the utility model.

[0020] DRAWINGS

[0021] 1, bottom plate;2, thimble table;3, conveyer belt;4, welding wire ring body;5, support rod;6, vertical board;7, top plate;8, cylinder one;9, fixed table;10, installation groove;11, sponge block;12, curved groove;13, Z letter rod;14, fixed plate;15, drive plate;16, electric push rod;17, spring;18, half round pipe body;19, clamping plate;20, side plate;21, moving plate;22, sliding slot;23, sliding block;24, cylinder two;25, rectangular groove;26, fixed rod;27, rectangular block;28, reset spring. SPECIFIC IMPLEMENTATION

[0022] The utility model is below detailed description, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.

[0023] The utility model discloses a kind of condenser semicircular pipe welding wire ring sleeve ring devices, and the technical scheme of the utility model is:

[0024] As Figures 1-5 As shown in a kind of condenser semicircular pipe welding wire ring sleeve ring device, including bottom plate 1, the upper surface of bottom plate 1 is fixedly connected with multiple support rods 5, the surface of multiple support rods 5 is fixedly connected with two vertical boards 6, the opposite surface of two vertical boards 6 is all provided with curved groove 12, the inner wall of two curved grooves 12 is all slidably connected with Z-shaped rod 13, the movement direction of Z-shaped rod 13 can be realized by being provided with curved groove 12, the opposite surface of two Z-shaped rods 13 is all provided with fixed plate 14, the opposite surface of two fixed plates 14 is fixedly connected with same drive plate 15, the side of drive plate 15 is respectively fixedly connected with two electric push rods 16 and multiple springs 17, the end of multiple springs 17 and the output end of two electric push rods 16 are fixedly connected with same clamping plate 19, the flexible clamping between clamping plate 19 and drive plate 15 can be realized by being provided with electric push rod 16 and spring 17, clamping plate 19 and drive plate 15 are provided with semicircular pipe body 18, the opposite surface of two vertical boards 6 is fixedly connected with same fixed table 9, the upper surface of fixed table 9 is provided with two installation grooves 10, the inner wall of two installation grooves 10 is all provided with two sponge blocks 11, sponge block 11 is inserted in the inner bottom wall of installation groove 10 by inserting rod, can be convenient for the replacement of sponge block 11, two sponge blocks 11 form wrapping effect, can better wipe and clean semicircular pipe body 18.

[0025] As Figure 3 And 4 As shown in an embodiment, the opposite surface of two fixed plates 14 is all provided with rectangular groove 25, the inner wall of two rectangular grooves 25 is all fixedly connected with fixed rod 26, the surface of two fixed rods 26 is all slidably connected with rectangular block 27, the opposite surface of two rectangular blocks 27 is respectively fixedly connected with the opposite surface of two Z-shaped rods 13.

[0026] The surface of two fixed rods 26 is all provided with reset spring 28, the two ends of two reset springs 28 are respectively fixedly connected with the inner wall of rectangular groove 25 and the opposite surface of rectangular block 27, the automatic reset can be realized after sleeving by being provided with fixed rod 26, reset spring 28 and rectangular block 27, separate from the sleeve ring hole opened in sleeve ring table 2, it is convenient for the reset of semicircular pipe body 18 after cylinder two 24 retraction after sleeving.

[0027] As Figure 3 shown in an embodiment, one side of the two vertical plates 6 is fixedly connected with the same side plate 20, one side of the side plate 20 is fixedly installed with the air cylinder two 24, the output end of the air cylinder two 24 is fixedly connected with the moving plate 21, one side of the moving plate 21 is provided with the sliding groove 22, the inner wall of the sliding groove 22 is slidably connected with the sliding block 23, one side of the sliding block 23 is fixedly connected with one side of the driving plate 15, the movement compensation of the guiding of the driving plate 15 can be provided through the setting of the moving plate 21 and the sliding block 23, and the movement interference can be avoided.

[0028] As Figure 1 and 2 shown in an embodiment, the upper surface of the bottom plate 1 is fixedly connected with the collar table 2, the inner wall of the collar table 2 is provided with the conveyor belt 3, the transmission of the conveyor belt 3 is prior art, and can be realized as intermittent transmission, the conveyor belt 3 drives the welding wire ring body 4 to accurately reach below the semicircular pipe body 18, the upper surface of the conveyor belt 3 is provided with the welding wire ring body 4, the top end of the plurality of supporting rods 5 is fixedly connected with the same top plate 7, and the upper surface of the top plate 7 is fixedly connected with the air cylinder one 8.

[0029] The specific working method is: in use, first, hold the semicircular pipe body 18 by hand, the clamping plate 19 and the driving plate 15 can be separated through the electric push rod 16, the semicircular pipe body 18 is placed in the adaptive groove formed between the clamping plate 19 and the driving plate 15, the electric push rod 16 is retracted, the semicircular pipe body 18 is clamped and fixed, then the air cylinder two 24 is started, the output of the air cylinder two 24 can drive the moving plate 21 and the driving plate 15 to move, the driving plate 15 drives the two Z-shaped rods 13 to slide in the inner wall of the curved groove 12, and the guiding effect is realized, when the Z-shaped rod 13 slides to the horizontal slot position of the curved groove 12, the end of the semicircular pipe body 18 is just inserted into the inside of the sponge block 11, then the horizontal movement is continued, the semicircular pipe body 18 is wiped in the inside of the sponge block 11, and the impurities and dust affecting welding on the surface are cleared, when moving to a certain position, the semicircular pipe body 18 can be driven to continue to descend and move forward through the guiding of the lower half part of the curved groove 12, until moving to the bottom of the curved groove 12, at this time, the semicircular pipe body 18 just corresponds to the collar hole on the collar table 2, the conveyor belt 3 drives the collar to move to the front of the semicircular pipe body 18 under the control of the external controller, then the air cylinder one 8 is started, the air cylinder one 8 is lowered to extrude the top of the driving plate 15, can drive the driving plate 15 and the semicircular pipe body 18 to descend to realize the collar, when the driving plate 15 is extruded and descended by the air cylinder one 8, the automatic reset can be realized after the collar through the setting of the fixed rod 26, the reset spring 28 and the rectangular block 27, and the driving plate 15 is separated from the collar hole opened on the collar table 2, which is convenient for the reset of the semicircular pipe body 18 after the retraction of the air cylinder two 24 after the collar.

[0030] The technical means disclosed by the utility model scheme are not limited to the technical means disclosed by the above technical means, and also include technical schemes composed of equivalent replacement of the above technical features. The unfinished matters of the utility model belong to the common knowledge of the person skilled in the art.

Claims

1. A condenser semi-circular tube welding wire ring fitting device, comprising a base plate (1), characterized in that: Multiple support rods (5) are fixedly connected to the upper surface of the base plate (1). Two vertical plates (6) are fixedly connected to the surfaces of the multiple support rods (5). Curved grooves (12) are opened on the opposite surfaces of the two vertical plates (6). Z-shaped rods (13) are slidably connected to the inner walls of the two curved grooves (12). Fixing plates (14) are provided on the opposite surfaces of the two Z-shaped rods (13). The same driving plate (15) is fixedly connected to the opposite surfaces of the two fixing plates (14). One side of the driving plate (15) is fixed with... Two electric push rods (16) and multiple springs (17) are connected. One end of the multiple springs (17) and the output end of the two electric push rods (16) are fixedly connected to the same clamping plate (19). A semi-circular tube body (18) is provided between the clamping plate (19) and the drive plate (15). The opposite surfaces of the two vertical plates (6) are fixedly connected to the same fixing platform (9). Two mounting grooves (10) are opened on the upper surface of the fixing platform (9). Two sponge blocks (11) are provided on the inner wall of each of the two mounting grooves (10).

2. The condenser semi-circular tube welding wire ring fitting device according to claim 1, characterized in that: A rectangular groove (25) is provided on the opposite back of both fixed plates (14). A fixed rod (26) is fixedly connected to the inner wall of both rectangular grooves (25). A rectangular block (27) is slidably connected to the surface of both fixed rods (26). The opposite back of the two rectangular blocks (27) is fixedly connected to the opposite surface of the two Z-shaped rods (13).

3. The condenser semi-circular tube welding wire ring fitting device according to claim 2, characterized in that: Both of the fixed rods (26) are fitted with reset springs (28), and the two ends of the two reset springs (28) are fixedly connected to the inner wall of the rectangular groove (25) and the opposite surface of the rectangular block (27), respectively.

4. The condenser semi-circular tube welding wire ring fitting device according to claim 1, characterized in that: The two vertical plates (6) are fixedly connected to the same side plate (20) on one side. A cylinder (24) is fixedly installed on one side of the side plate (20). A moving plate (21) is fixedly connected to the output end of the cylinder (24). A sliding groove (22) is opened on one side of the moving plate (21). A slider (23) is slidably connected to the inner wall of the sliding groove (22). One side of the slider (23) is fixedly connected to one side of the drive plate (15).

5. A condenser semi-circular tube welding wire ring fitting device according to claim 4, characterized in that: A collar platform (2) is fixedly connected to the upper surface of the base plate (1). A conveyor belt (3) is provided on the inner wall of the collar platform (2). A welding wire ring body (4) is provided on the upper surface of the conveyor belt (3). The top ends of multiple support rods (5) are fixedly connected to the same top plate (7). A cylinder (8) is fixedly connected to the upper surface of the top plate (7).