Ultrasonic cleaning machine
By designing an ultrasonic cleaning machine and utilizing ultrasonic cleaning and multi-tank cleaning technologies, the problem of difficult-to-remove oil stains on screw surfaces has been solved, achieving a fast and efficient cleaning effect and improving the production efficiency of screw feeding equipment.
Patent Information
- Application Number
- CN202422664257.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the existing technology, the screws become contaminated with oil during the processing and forming process, causing them to stick during vibration feeding, which affects the feeding efficiency. Manual cleaning is inefficient and cannot completely remove the oil.
Design an ultrasonic cleaning machine, including a loading platform, a cleaning mechanism, and a transfer mechanism. It uses an ultrasonic transmitter and multiple cleaning tanks to clean screws, gradually removing oil stains through rough washing, rinsing, and fine washing, and removing water through a draining tank. The cleaning efficiency is improved by combining a liquid extraction pipe and a transfer mechanism.
It achieves rapid and thorough removal of oil stains from screw surfaces, significantly improving cleaning efficiency, reducing water waste, and enhancing the production efficiency of the feeding equipment.
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Figure CN223556695U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic cleaning technical field especially is related to a kind of ultrasonic cleaning machine. BACKGROUND
[0002] At present, screw feeding equipment usually adopts vibration feeding mode, but the surface of screw will be stained with oil during processing and forming, so that the screw will stick to vibration feeding tray, leading to difficult to complete feeding on feeding equipment, greatly affecting the efficiency of feeding, thus the need for cleaning of processing and forming screw, clean the oil on its surface, to improve the efficiency of feeding, currently, screw is usually cleaned by manual mode, but the oil on the surface of screw cannot be completely removed by manual cleaning mode, and manual cleaning mode takes a long time, and there is the problem of low cleaning efficiency. SUMMARY
[0003] The utility model aims at overcoming the insufficient in prior art, provide a kind of ultrasonic cleaning machine.
[0004] The utility model aims at overcoming the insufficient in prior art, provide a kind of ultrasonic cleaning machine.
[0005] A kind of ultrasonic cleaning machine, comprising: rack, feeding table, cleaning mechanism and material moving mechanism, the feeding table, the cleaning mechanism and the material moving mechanism are respectively set on the rack, the feeding table is provided with material placing piece, the cleaning mechanism is set on the side of the feeding table, the cleaning mechanism is provided with ultrasonic transmitter, the material moving mechanism is set above the feeding table and the cleaning mechanism, and the material moving mechanism is used to move the material placing piece to the cleaning mechanism.
[0006] In one embodiment, the cleaning mechanism includes a first cleaning tank, a second cleaning tank, a third cleaning tank and a draining tank arranged in sequence, a first liquid suction pipe is arranged between the first cleaning tank and the second cleaning tank, a second liquid suction pipe is arranged between the second cleaning tank and the third cleaning tank, and a liquid suction pump is arranged on the first liquid suction pipe and the second liquid suction pipe.
[0007] In one embodiment, the cleaning mechanism further includes a plurality of cylinder covers, each of the cylinder covers is arranged one-to-one corresponding to the first cleaning tank, the second cleaning tank and the third cleaning tank.
[0008] In one embodiment, the bottom of the first cleaning tank, the bottom of the second cleaning tank, the bottom of the third cleaning tank and the bottom of the draining tank are all inclined, and the lowest end of the bottom of the first cleaning tank, the lowest end of the bottom of the second cleaning tank, the lowest end of the bottom of the third cleaning tank and the lowest end of the bottom of the draining tank are all provided with a drain.
[0009] In one of the embodiments, the material moving mechanism comprises a lateral material moving assembly, a lifting material moving assembly and a first mounting plate, the lateral material moving assembly comprises a first transmission member and a second transmission member, the first transmission member and the second transmission member are respectively arranged at two ends of the first mounting plate, and the lifting material moving assembly is arranged between the first transmission member and the second transmission member.
[0010] In one of the embodiments, the rack comprises a first transmission guide rail and a second transmission guide rail, the first transmission guide rail and the second transmission guide rail are arranged in parallel, the first transmission member is slidingly arranged on the first transmission guide rail, and the second transmission member is slidingly arranged on the second transmission guide rail.
[0011] In one of the embodiments, the lifting material moving assembly comprises a second mounting plate, a clamping hook and a driving cylinder, the clamping hook is respectively arranged at two ends of the second mounting plate, and the driving cylinder is arranged above the second mounting plate.
[0012] In one of the embodiments, the material placing member comprises a clamping part, and the clamping part is connected with the clamping hook.
[0013] In one of the embodiments, the lifting material moving assembly further comprises a support member, a reinforcing member and a connecting plate, the reinforcing member is arranged on the first mounting plate, the support member is arranged on the reinforcing member, the connecting plate is arranged on the driving cylinder, one end of the support member is connected with the connecting plate, and the other end of the support member is connected with the second mounting plate.
[0014] In one of the embodiments, a centrifugal machine is further arranged on a side of the draining groove away from the third cleaning tank.
[0015] Compared with the prior art, the utility model has at least the following advantages:
[0016] The ultrasonic cleaning machine comprises a material placing member, a cleaning mechanism and a material moving mechanism, the material placing member is arranged on the feeding table, the cleaning mechanism is arranged on one side of the material placing member, and the material moving mechanism is arranged on the feeding table. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments.
[0018] Figure 1 Figure 1 is a structural schematic diagram of an ultrasonic cleaning machine according to an embodiment of the present application;
[0019] Figure 2 Figure 2 is another structural schematic diagram of an ultrasonic cleaning machine according to an embodiment of the present application. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings.
[0021] Please refer to Figure 1 and Figure 2 An ultrasonic cleaning machine 10 comprises a rack 100, a feeding table 200, a cleaning mechanism 300 and a material moving mechanism 400. The feeding table 200, the cleaning mechanism 300 and the material moving mechanism 400 are respectively arranged on the rack 100. The cleaning mechanism 300 is arranged on one side of the feeding table 200. An ultrasonic wave emitter is arranged in the cleaning mechanism 300. The material moving mechanism 400 is arranged above the feeding table 200 and the cleaning mechanism 300. The feeding table 200 is provided with a material placing part 210. The material moving mechanism 400 is used to move the material placing part 210 to the cleaning mechanism 300.
[0022] It should be noted that the cover of the material placing part 210 can be opened manually. The screws are placed in the material placing part 210. The cleaning mechanism 300 is arranged on one side of the material placing part 210. The material placing part 210 on the feeding table 200 is moved to the cleaning mechanism 300 by using the material moving mechanism 400. According to the production requirements, water is added to the cleaning mechanism 300 and a detergent is added. The ultrasonic wave emitter arranged in the cleaning mechanism 300 is used to clean the screws. The oil stains on the surface of the screws can be completely removed by using the ultrasonic cleaning method. The cleaning speed is fast. The cleaning task can be completed in a short time. The cleaning efficiency is significantly improved.
[0023] Please refer to Figure 1 In an embodiment, the cleaning mechanism 300 comprises a first cleaning tank 310, a second cleaning tank 320, a third cleaning tank 330 and a draining tank 340 arranged in sequence. A first liquid pumping pipe 311 is arranged between the first cleaning tank 310 and the second cleaning tank 320. A second liquid pumping pipe 321 is arranged between the second cleaning tank 320 and the third cleaning tank 330. A liquid pumping pump is arranged on the first liquid pumping pipe 311 and the second liquid pumping pipe 321.
[0024] It should be noted that the material moving mechanism 400 moves the material 210 on the feeding table 200 to the first cleaning tank 310, the first cleaning tank 310 is mainly used for rough cleaning of the screws in the material 210, and the detergent with strong decontamination ability is used to clean the oil stains on the surface of the screws, then the material moving mechanism 400 moves the material 210 in the first cleaning tank 310 to the second cleaning tank 320, the second cleaning tank 320 is mainly used for rinsing the screws in the material 210, and the oil stains and detergent on the surface of the screws are washed, then the material moving mechanism 400 moves the material 210 in the second cleaning tank 320 to the third cleaning tank 330, the third cleaning tank 330 is mainly used for fine cleaning of the screws in the material 210, further improving the cleanliness of the surface of the screws, then the material moving mechanism 400 moves the material 210 in the third cleaning tank 330 to the draining tank 340, and the water on the surface of the screws is drained; the water in the second cleaning tank 320 is cleaner than that in the first cleaning tank 310, and the water in the first cleaning tank 310 is discharged, a first liquid suction pipe 311 is arranged between the first cleaning tank 310 and the second cleaning tank 320, a liquid suction pump is arranged on the first liquid suction pipe 311, so that the water in the second cleaning tank 320 can be transferred to the first cleaning tank 310, the water in the third cleaning tank 330 is cleaner than that in the second cleaning tank 320, and a second liquid suction pipe 321 is arranged between the second cleaning tank 320 and the third cleaning tank 330, a liquid suction pump is arranged on the second liquid suction pipe 321, so that the water in the third cleaning tank 330 can be transferred to the second cleaning tank 320, so that the water waste can be reduced.
[0025] Please refer again to Figure 1 In an embodiment, the cleaning mechanism 300 further comprises a plurality of cylinder covers 350, each cylinder cover 350 is arranged one-to-one corresponding to the first cleaning tank 310, the second cleaning tank 320 and the third cleaning tank 330, in order to avoid the bubbles of the detergent overflowing in the cleaning process and reducing the cleaning effect, the cylinder cover 350 is arranged on each cleaning tank, when the material 210 is moved to each cleaning tank, the corresponding cylinder cover 350 needs to be covered, and then the cleaning tank can work.
[0026] Please refer again to Figure 1In an embodiment, the bottom of the first cleaning tank 310, the bottom of the second cleaning tank 320, the bottom of the third cleaning tank 330, and the bottom of the draining tank 340 are all inclined, and the lowest end of the bottom of the first cleaning tank 310, the lowest end of the bottom of the second cleaning tank 320, the lowest end of the bottom of the third cleaning tank 330, and the lowest end of the bottom of the draining tank 340 are all provided with a drain 360, so that the oil stains and residues at the bottom of each cleaning tank and the draining tank 340 can be drained. The height of the first liquid suction pipe 311 and the second liquid suction pipe 321 is higher than the height of the drain 360, so that the first liquid suction pipe 311 and the second liquid suction pipe 321 can avoid transferring impurities in the rear tank to the front tank.
[0027] Please refer again to Figure 2 In an embodiment, the material moving mechanism 400 includes a transverse material moving assembly 410, a lifting material moving assembly 420, and a first mounting plate 430. The transverse material moving assembly 410 includes a first transmission member 411 and a second transmission member 412, which are respectively arranged at the two ends of the first mounting plate 430. The lifting material moving assembly 420 is arranged between the first transmission member 411 and the second transmission member 412. The transverse material moving assembly 410 and the lifting material moving assembly 420 are mounted on the first mounting plate 430. The transverse material moving assembly 410 can drive the material placing member 210 to move transversely. The lifting material moving assembly 420 drives the material placing member 210 to move up and down. When a worker places a screw into the material placing member 210, the lifting material moving assembly 420 lowers to pick up the material placing member 210 and then rises. The transverse material moving assembly 410 drives the material placing member 210 to move transversely over each tank in turn. The lifting material moving assembly 420 drives the material placing member 210 to lower into each tank in turn. After the cleaning or draining operation of each tank is completed, the lifting material moving assembly 420 drives the material placing member 210 to rise. Finally, the worker can unload the screws in the material placing member 210.
[0028] Please refer again to Figure 2 In an embodiment, the rack 100 includes a first transmission guide rail 110 and a second transmission guide rail 120. The first transmission guide rail 110 and the second transmission guide rail 120 are arranged in parallel. The first transmission member 411 is slidingly arranged on the first transmission guide rail 110. The second transmission member 412 is slidingly arranged on the second transmission guide rail 120. Preferably, the first transmission guide rail 110 and the second transmission guide rail 120 are arranged as a transmission chain. The transmission chain can be connected to a driving motor, so that the transverse material moving assembly 410 can move transversely through the driving of the driving motor. The transmission chain can also not be connected to the driving motor, and the transverse material moving assembly 410 can move transversely through the manual operation.
[0029] Please refer again to Figure 2In one embodiment, the lifting and moving assembly 420 comprises a second mounting plate 421, clamping hooks 422 and a driving cylinder 423, the clamping hooks 422 are respectively arranged at two ends of the second mounting plate 421, and the driving cylinder 423 is arranged above the second mounting plate 421, the discharging piece 210 comprises a clamping part 211 connected with the clamping hooks 422, the clamping hooks 422 are installed on the second mounting plate 421, and then the second mounting plate 421 is fixedly connected with the driving cylinder 423, the driving cylinder 423 is used for driving the clamping hooks 422 to move up and down, and the clamping part 211 of the discharging piece 210 can be hooked or released.
[0030] Please refer again to Figure 2 In one embodiment, the lifting and moving assembly 420 further comprises a supporting piece 424, a reinforcing piece 425 and a connecting plate 426, the reinforcing piece 425 is arranged on the first mounting plate 430, the supporting piece 424 is arranged on the reinforcing piece 425, and the connecting plate 426 is arranged on the driving cylinder 423, one end of the supporting piece 424 is connected with the connecting plate 426, the other end of the supporting piece 424 is connected with the second mounting plate 421, when the driving cylinder 423 drives the second mounting plate 421 to descend, the connecting plate 426 moves downward, thereby driving the supporting rod to move downward, when the driving cylinder 423 drives the second mounting plate 421 to ascend, the connecting plate 426 moves upward, thereby driving the supporting rod to move upward, the supporting piece 424 is used for dispersing the force of the driving cylinder 423, so that the force of the connecting position of the driving cylinder 423 and the second mounting plate 421 is not too concentrated, and the service life is reduced, and the reinforcing piece 425 is used for reinforcing the connecting position of the supporting piece 424 and the first mounting plate 430, so that the connecting position of the supporting piece 424 and the first mounting plate 430 is not deformed, and the working precision of the lifting and moving assembly is affected.
[0031] Please refer again to Figure 1 In one embodiment, the ultrasonic cleaning machine 10 further comprises a centrifugal machine 500, the centrifugal machine 500 is arranged on a side of the draining groove 340 away from the third cleaning groove 330, the discharging piece on the draining groove 340 is moved to the centrifugal machine 500, water on the surface of the screw is completely removed, and the screw is further prevented from being adhered to the vibrating feeding disc of the feeding equipment, so that the production efficiency is improved.
[0032] The above-described embodiments only express several embodiments of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent range. It should be pointed out that, for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. An ultrasonic cleaning machine, characterized in that, The utility model relates to a kind of automatic cleaning machine for glass bottle, including: Rack, loading platform, cleaning mechanism and material moving mechanism, the loading platform, the cleaning mechanism and the material moving mechanism are respectively arranged on the rack, the loading platform is provided with material placing part, the cleaning mechanism is provided at the side of the loading platform, ultrasonic transmitter is provided in the cleaning mechanism, the material moving mechanism is arranged above the loading platform and the cleaning mechanism, and the material moving mechanism is used to move the material placing part to the cleaning mechanism; The material moving mechanism includes transverse material moving assembly, lifting material moving assembly and first mounting plate, the first transmission part and the second transmission part are respectively arranged at both ends of the first mounting plate, and the lifting material moving assembly is arranged between the first transmission part and the second transmission part; The rack includes first transmission guide rail and second transmission guide rail, the first transmission guide rail and the second transmission guide rail are arranged in parallel, the first transmission part is slidably arranged on the first transmission guide rail, and the second transmission part is slidably arranged on the second transmission guide rail; The lifting material moving assembly includes second mounting plate, clamping hook and drive cylinder, the clamping hook is respectively arranged at both ends of the second mounting plate, and the drive cylinder is arranged above the second mounting plate; The material placing part includes clamping part, and the clamping part is connected with the clamping hook.
2. The ultrasonic cleaning machine according to claim 1, wherein The cleaning mechanism includes first cleaning tank, second cleaning tank, third cleaning tank and draining tank arranged in sequence, the first liquid suction pipe is arranged between the first cleaning tank and the second cleaning tank, the second liquid suction pipe is arranged between the second cleaning tank and the third cleaning tank, and the first liquid suction pipe and the second liquid suction pipe are provided with liquid suction pump.
3. An ultrasonic cleaning machine as claimed in claim 2, wherein The cleaning mechanism further includes a plurality of cylinder covers, each of the cylinder covers is correspondingly arranged with the first cleaning tank, the second cleaning tank and the third cleaning tank.
4. The ultrasonic cleaning machine of claim 2, wherein The bottom of the first cleaning tank, the bottom of the second cleaning tank, the bottom of the third cleaning tank and the bottom of the draining tank are all arranged in an inclined manner, and the lowest end of the bottom of the first cleaning tank, the lowest end of the bottom of the second cleaning tank, the lowest end of the bottom of the third cleaning tank and the lowest end of the bottom of the draining tank are all provided with a drain port.
5. The ultrasonic cleaning machine of claim 1, wherein The lifting material moving assembly further includes a support, a reinforcing member and a connecting plate, the reinforcing member is arranged on the first mounting plate, the support is arranged on the reinforcing member, the connecting plate is arranged on the drive cylinder, one end of the support is connected with the connecting plate, and the other end of the support is connected with the second mounting plate.
6. The ultrasonic cleaning machine of claim 2, wherein The utility model further includes a centrifuge, which is arranged on the side of the draining tank away from the third cleaning tank.