Cushion cloth anti-curl flattening device

Abstract

The utility model discloses an anti-curl flattening device for cushion cloth. The anti-curl flattening device comprises a main body mechanism and an anti-curl mechanism, the main body mechanism comprises an electric heating roller, a cloth liner unwinding roller and a cloth liner winding roller are arranged on the left side and the right side of the electric heating roller respectively, a guide compression roller is arranged between the electric heating roller and the cloth liner winding roller, and an anti-curling mechanism is arranged between the guide compression roller and the electric heating roller; and the anti-curling mechanism comprises an air cooling nozzle. According to the utility model, the electric heating roller is combined with the anti-curling mechanism, and the heating and cooling of the cloth are accurately controlled, so that the curling phenomenon of the cloth in the treatment process is obviously reduced; the efficient heating of the electric heating roller and the auxiliary effect of the heat conduction roller enable the surface temperature of the cloth to be uniform, and deformation caused by local overheating or supercooling is avoided. According to the utility model, through the introduction of the electric air cooling nozzle and the dehumidification system, the cloth can be quickly cooled to a temperature suitable for rolling after being heated, so that the processing period is shortened, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a cloth processing technical field especially, relates to a cloth anti-curling flattening device. BACKGROUND

[0002] The present cloth layer of tire is the rubber fabric layer formed by fabric and rubber through calendering machine processing, and there are a large number of wrinkles on the surface of rubber fabric formed after calendering machine processing, need to be flattened, and the common processing mode is to heat and roll by electric heating roller to make it flat, the traditional cloth anti-curling flattening device is not good to the impurity cleaning effect on the surface of cloth during heating process, residual material is likely to affect subsequent process, reduce the overall quality of product, and moreover, the cloth lacks the continuous auxiliary cooling measures after flattening, and the cloth is easy to wrinkle when winding due to high temperature, thereby affecting the quality of tire, and needs to be improved. SUMMARY

[0003] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0004] Therefore, in order to solve the above technical problems, the utility model provides the following technical scheme: a cloth anti-curling flattening device, including main body mechanism and anti-curling mechanism,

[0005] The main body mechanism includes electric heating roller, and the left and right sides of the electric heating roller are respectively arranged with cloth unwinding roller and cloth winding roller, and a guide compression roller is arranged between the electric heating roller and the cloth winding roller, and an anti-curling mechanism is arranged between the guide compression roller and the electric heating roller.

[0006] The anti-curling mechanism includes air cooling nozzle, and the bottom of the air cooling nozzle is arranged with heat conduction roller, and the both ends of the heat conduction roller are rotatably connected with the air cooling nozzle, and the air cooling nozzle is connected with first fan through pipeline, and the air inlet of the first fan is connected with blowing air pipe, and the blowing air pipe is connected with heat exchange pipe, and the heat exchange pipe is arranged in heat exchange water tank;The bottom sides of the air cooling nozzle are arranged with dust suction nozzle, and the dust suction nozzle is connected with second fan through pipeline, and the air outlet of the second fan is communicated with water supply tank, and the top end of the water supply tank is arranged with dust falling nozzle, and the dust falling nozzle is connected with first pump body through pipeline, and the bottom of the heat exchange water tank is communicated with the first pump body through pipeline.

[0007] As a preferred scheme of the cloth preventing curling and flattening device, the water inlet is arranged at the top end of the heat exchange water tank, the water inlet is connected with the second pump body, the second pump body is connected with the controller, the controller is connected with the temperature sensor, and the temperature sensor is arranged in the heat exchange water tank.

[0008] As a preferred scheme of the cloth preventing curling and flattening device, the water inlet of the second pump body is connected with the water supply tank through a pipeline, and the water supply tank is arranged with a semiconductor refrigeration sheet.

[0009] As a preferred scheme of the cloth preventing curling and flattening device, a dehumidification tank is arranged on the pipeline between the heat exchange water tank and the first fan, the dehumidification tank is internally arranged with dehumidification filler, and the dehumidification filler is activated carbon.

[0010] As a preferred scheme of the cloth preventing curling and flattening device, a partition plate is arranged in the water supply tank, the water supply tank is divided into a dust falling cavity and a water storage cavity by the partition plate, the second pump body is communicated with the water storage cavity, the dust falling nozzle is arranged in the dust falling cavity, the bottom of the dust falling cavity is communicated with the water storage cavity through a blowdown channel, a filter tank is installed on the blowdown channel, and activated carbon filter filler is arranged in the filter tank.

[0011] As a preferred scheme of the cloth preventing curling and flattening device, the dust suction nozzle is fixed on the side wall of the air cooling nozzle, the top end of the air cooling nozzle is connected with an electric telescopic rod, the electric telescopic rod is fixedly connected with a mounting bracket, and the main body mechanism is also arranged on the mounting bracket.

[0012] The cloth preventing curling and flattening device has the advantages that:

[0013] 1、The cloth preventing curling and flattening device has the advantages that:

[0014] 2、The cloth preventing curling and flattening device has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without creative labor, and therefore the present application is not limited to the specific embodiments disclosed below.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the heat exchange water tank and the water supply tank of the present application.

[0018] Figure 3 It is a schematic diagram of the bottom view structure of the air-cooled nozzle of the present application.

[0019] Figure 4 It is a schematic diagram of the connection structure of the heat exchange water tank and the water supply tank of the present application.

[0020] In the figure: 100, main body mechanism; 101, electric heating roller; 102, pad cloth unwinding roller; 103, pad cloth winding roller; 104, guide compression roller;

[0021] 200, anti-curling mechanism; 201, air-cooled nozzle; 202, heat-conducting drum; 203, first fan; 204, blowing air pipe; 205, heat exchange water tank; 206, dust suction nozzle; 207, second fan; 208, water supply tank; 2081, dust falling cavity; 2082, water storage cavity; 209, dust falling nozzle; 210, first pump body; 211, semiconductor refrigeration sheet; 212, heat exchange pipe; 213, second pump body; 214, temperature sensor; 215, dehumidifying tank; 216, electric telescopic rod; 217, filtering tank. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0024] Secondly, the "one embodiment" or "embodiments" referred to herein are intended to encompass a particular feature, structure, or characteristic described herein. Embodiments appearing at different places in this specification do not all refer to the same embodiment nor are separate or alternative embodiments mutually exclusive of other embodiments.

[0025] Thirdly, the utility model is described in detail in combination with the schematic diagram, in the detailed description of the utility model embodiment, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of the utility model protection here. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0026] Referring to Figures 1-4 For the embodiment of the utility model, a pad cloth anti-curling flattening device is provided, which comprises a main body mechanism 100 and an anti-curling mechanism 200.

[0027] The main body mechanism 100 comprises an electric heating roller 101, and the left and right sides of the electric heating roller 101 are respectively arranged with a pad cloth unwinding roller 102 and a pad cloth winding roller 103; a guide compression roller 104 is arranged between the electric heating roller 101 and the pad cloth winding roller 103; and the anti-curling mechanism 200 is arranged between the guide compression roller 104 and the electric heating roller 101.

[0028] The anti-curling mechanism 200 comprises an air-cooled nozzle 201, and the bottom of the air-cooled nozzle 201 is arranged with a heat-conducting roller 202; the two ends of the heat-conducting roller 202 (which can be a mesh structure, preferably made of heat-conductive material) are rotatably connected with the air-cooled nozzle 201; the air-cooled nozzle 201 is connected with a first air blower 203 through a pipeline; the air inlet of the first air blower 203 is connected with a blowing air pipe 204; the blowing air pipe 204 is connected with a heat exchange pipe 212; the heat exchange pipe 212 is arranged in a heat exchange water tank 205; a dehumidification tank 215 is arranged on the pipeline between the heat exchange water tank 205 and the first air blower 203; the inside of the dehumidification tank 215 is arranged with dehumidification filler, which is activated carbon; the top end of the heat exchange water tank 205 is arranged with a water inlet; the water inlet is connected with a second pump body 213; the second pump body 213 is connected with a controller; the controller is connected with a temperature sensor 214; the temperature sensor 214 is arranged in the heat exchange water tank 205; the water inlet of the second pump body 213 is connected with a water supply tank 208 through a pipeline; and a semiconductor refrigeration sheet 211 is arranged on the water supply tank 208.

[0029] The bottom two sides of the air-cooled nozzle 201 are arranged with dust suction nozzles 206, the dust suction nozzles 206 are connected with a second fan 207 through a pipeline, the air outlet of the second fan 207 is communicated with a water supply tank 208; the dust suction nozzles 206 are fixed on the side wall of the air-cooled nozzle 201, the top end of the air-cooled nozzle 201 is connected with an electric telescopic rod 216, the electric telescopic rod 216 is fixedly connected with a mounting bracket, and the main body mechanism 100 is also arranged on the mounting bracket; the top end of the water supply tank 208 is arranged with a dust fall nozzle 209, the dust fall nozzle 209 is connected with a first pump body 210 through a pipeline, and the first pump body 210 is communicated with the bottom of the heat exchange water tank 205 through a pipeline; a partition plate is arranged in the water supply tank 208, the partition plate divides the water supply tank 208 into a dust fall cavity 2081 and a water storage cavity 2082, the second pump body 213 is communicated with the water storage cavity 2082, the dust fall nozzle 209 is arranged in the dust fall cavity 2081, the bottom of the dust fall cavity 2081 is communicated with the water storage cavity 2082 through a sewage discharge channel, a filter box 217 is installed on the sewage discharge channel, and activated carbon filter filler is arranged in the filter box 217.

[0030] In the embodiment, the pad cloth is sent into the lower side of the electric heating roller 101 through the pad cloth unwinding roller 102, heated by the electric heating roller 101, so that the surface of the pad cloth reaches the required temperature, so that it is soft and easy to flatten, and when the pad cloth is flattened, it is sent into the guide compression roller 104 between the electric heating roller 101, and the guide compression roller 104 keeps the stability of the cloth through moderate pressure.

[0031] When the high-temperature pad cloth passes through the air-cooled nozzle 201 in the anti-curling mechanism 200, the first fan 203 draws out the low-temperature air in the heat exchange pipe 212 through the air blowing pipe 204 and sends it to the air-cooled nozzle 201, and the dehumidification box 215 absorbs moisture through the activated carbon filler, further improving the blowing effect of the pad cloth and ensuring that the pad cloth is in the best state before winding; in this process, the surface of the pad cloth is blown by the air-cooled nozzle 201, the temperature of the pad cloth is rapidly reduced by blowing cold air, and curling caused by uneven temperature is prevented, the heat conduction roller 202 plays a role in rolling the passing pad cloth, and also plays a role in guiding and evenly distributing the pad cloth in this process;

[0032] In the process, the second fan 207 through dust suction nozzle 206 air and dust cloth surface residual hair and so on that air blowing air-cooled nozzle 201 both sides are sucked into the dust fall cavity 2081, at the same time, through the temperature sensor 214 real-time monitoring the temperature in the heat exchange water tank 205, when the temperature exceeds the predetermined threshold, send a signal to the controller, the controller starts the second pump body 213, so that the second pump body 213 will the low temperature water in the water storage cavity 2082 into the heat exchange water tank 205, the second heat exchange water tank 205 in the water through the second pump body 213 is pumped to the dust fall nozzle 209 in the dust fall cavity 2081, through the dust fall nozzle 209 in the dust fall cavity 2081 to the air with impurities dust fall treatment, the impurities in the air after adhering to the impurities and sedimentation to the bottom of the dust fall cavity 2081, through the activated carbon filter filter, re-enter the water storage cavity 2082, through the semiconductor refrigeration fin 211 on the water in the water storage cavity 2082 refrigeration, ensure the normal supply of cold air of the heat exchange pipe 212 later.

[0033] The processed cloth passes through the guide compression roller 104 and enters the dust cloth winding roller 103, and is smoothly wound. This process ensures that the cloth is flat, wrinkle-free and curl-free when winding.

[0034] It is worth noting that the entire device is controlled by the controller. Since the controller is a commonly used device and belongs to existing mature technology, the electrical connection relationship and specific circuit structure are not described here.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced, without departing from the spirit and scope of the technical solutions of the present application. They should be covered in the scope of the claims of the present application.

Claims

1. A cloth anti-curling smoothing device, characterized by: The body mechanism (100) and the anti-curling mechanism (200) are included. The body mechanism (100) includes an electric heating roller (101), and the left and right sides of the electric heating roller (101) are respectively provided with a cloth unwinding roller (102) and a cloth winding roller (103). A guide compression roller (104) is arranged between the electric heating roller (101) and the cloth winding roller (103). The guide compression roller (104) and the electric heating roller (101) are arranged with the anti-curling mechanism (200). The anti-curling mechanism (200) includes an air-cooled nozzle (201), and the bottom of the air-cooled nozzle (201) is provided with a heat-conducting roller (202). The two ends of the heat-conducting roller (202) are rotatably connected with the air-cooled nozzle (201). The air-cooled nozzle (201) is connected with a first fan (203) through a pipeline. The air inlet of the first fan (203) is connected with a blowing air pipe (204). The blowing air pipe (204) is connected with a heat exchange pipe (212), and the heat exchange pipe (212) is arranged in a heat exchange water tank (205). The bottom of the air-cooled nozzle (201) is provided with a dust suction nozzle (206), and the dust suction nozzle (206) is connected with a second fan (207) through a pipeline. The air outlet of the second fan (207) is communicated with a water supply tank (208), and the top end of the water supply tank (208) is provided with a dust falling nozzle (209). The dust falling nozzle (209) is connected with a first pump body (210) through a pipeline, and the first pump body (210) is communicated with the bottom of the heat exchange water tank (205) through a pipeline.

2. The crimping prevention pad cloth smoothing device according to claim 1, wherein: The top end of the heat exchange water tank (205) is provided with a water inlet, and the water inlet is connected with a second pump body (213). The second pump body (213) is connected with a controller, and the controller is connected with a temperature sensor (214). The temperature sensor (214) is arranged in the heat exchange water tank (205).

3. The crimping prevention pad cloth smoothing device according to claim 2, wherein: The water inlet of the second pump body (213) is connected with the water supply tank (208) through a pipeline, and the water supply tank (208) is provided with a semiconductor refrigeration sheet (211).

4. The crimping prevention pad cloth smoothing device according to claim 1, wherein: A dehumidification tank (215) is arranged on the pipeline between the heat exchange water tank (205) and the first fan (203), and the inside of the dehumidification tank (215) is provided with dehumidification filler. The dehumidification filler is activated carbon.

5. The crimping prevention pad cloth smoothing device according to claim 3, wherein: The water supply tank (208) is provided with a partition plate, and the partition plate divides the water supply tank (208) into a dust falling cavity (2081) and a water storage cavity (2082). The second pump body (213) is communicated with the water storage cavity (2082), and the dust falling nozzle (209) is arranged in the dust falling cavity (2081). The bottom of the dust falling cavity (2081) is communicated with the water storage cavity (2082) through a sewage discharge channel, and a filter tank (217) is installed on the sewage discharge channel. The filter tank (217) is provided with activated carbon filter filler.

6. The crimping prevention pad cloth smoothing device according to claim 1, wherein: The dust suction nozzle (206) is fixed on the side wall of the air-cooled nozzle (201), and the top end of the air-cooled nozzle (201) is connected with an electric telescopic rod (216). The electric telescopic rod (216) is fixedly connected with a mounting bracket, and the body mechanism (100) is also arranged on the mounting bracket.

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