Rotary compacting die humidifying and lubricating device

By using a rotary compaction mold humidification and lubrication device to humidify and lubricate the surface of the compaction mold, the problems of unstable quality and serious material sticking in traditional koji making are solved, thus achieving efficient production and high-quality koji making.

CN223563957UActive Publication Date: 2025-11-18宜昌市西陵区华卓工程设计工作室
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Patent Information

Application Number
CN202422937376.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-18
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In traditional koji-making methods, manual koji-making results in inconsistent quality, is time-consuming, costly, and causes material sticking to the compaction mold, affecting production efficiency and product consistency.

Method used

Design a rotary compaction mold humidification and lubrication device, which humidifies and lubricates the surface of the compaction mold through a rotary device and a humidification nozzle, and uses the rotary motion to precisely control the humidification time, cycle and water volume.

Benefits of technology

It effectively reduces material sticking to the compaction mold, improves compaction quality and product appearance, reduces labor intensity, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223563957U_ABST
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Abstract

The utility model belongs to the field of curved block processing equipment, and particularly provides a rotary compaction die humidifying and lubricating device which comprises a rotary device arranged on a rack, a power device used for driving the rotary device to rotate, a rotary part of the rotary device is connected with a rotary base body through a connecting body, and a positioning container is arranged in the rotary center of the rotary base body. The center of the positioning container is connected with a water supply pipe through a rotary joint, at least one group of fluid distribution pipes are arranged on the side wall of the positioning container, a plurality of humidifying nozzles are arranged on the fluid distribution pipes, and the humidifying nozzles are positioned below a distribution annular line of the compaction mold. The device is used for humidifying and lubricating the lower surface of the compaction mold, effectively reduces material sticking of the mold, and can effectively improve the compaction quality and the product appearance.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of curving block processing equipment, especially to a rotary compaction mould humidifying and lubricating device. BACKGROUND

[0002] Traditional curving block processing mode is artificial treading, with the improvement of brewing efficiency, the quality of artificial treading is unstable, time-consuming and high cost, and the efficiency of artificial treading cannot meet the demand of wine brewing. At present, the mechanized and automatic curving block processing production line is relatively mature, the compaction mould is repeatedly compacted in each compaction position through linear conveying or rotary conveying. However, in the process of compaction and forming of curving block, the compaction mould is seriously adhered with materials, which leads to poor consistency and appearance of curving block. Meanwhile, the production efficiency is affected and the labor intensity is increased due to the need of intermittent material cleaning. SUMMARY

[0003] The utility model provides a rotary compaction mould humidifying and lubricating device, which is used for humidifying and lubricating the lower surface of the compaction mould, effectively reduces the material adhesion of the mould, and effectively improves the compaction quality and product appearance.

[0004] In order to solve the above technical problems, the utility model adopts the following technical scheme: a rotary compaction mould humidifying and lubricating device, which comprises a rotary device arranged on a rack, a power device used for driving the rotary device to rotate, a rotary part of the rotary device connected with a rotary base body through a connecting body, a positioning container arranged at the rotary center of the rotary base body, the center of the positioning container connected with a water supply pipe through a rotary joint, at least one group of fluid distribution pipes arranged on the side wall of the positioning container, a plurality of humidifying nozzles arranged on the fluid distribution pipes, and the humidifying nozzles arranged below the distribution annular line of the compaction mould.

[0005] In the preferred scheme, the rotary device is an inner tooth type rotary support, one circle of the rotary support without gear is fixed on the rack, and one circle of the rotary support with gear is connected with the rotary base body through the connecting body. The power device comprises a motor and a driving gear arranged on the output shaft of the motor, and the driving gear is engaged with the gear of the rotary support.

[0006] In the preferred scheme, the fluid distribution pipe is provided with a control valve, and the center of the positioning container is provided with a power supply slip ring mounted on the positioning container through a support. The power supply slip ring is used for connecting with the control valve through wires.

[0007] In the preferred scheme, the fluid distribution pipe is fixed on the rotary base body, and the rotary base body is provided with through holes for the humidifying nozzles to pass through.

[0008] In the preferred scheme, the connecting body is a circular flange.

[0009] The rotary compaction mold humidifying and lubricating device has the following beneficial effects:

[0010] 1. The rotary movement can spray water on the compaction mold to humidify and lubricate, reduce the possibility of material sticking, improve the demolding quality, effectively improve the compaction quality and product appearance, reduce the mold cleaning frequency, and thus improve the production efficiency and reduce the labor intensity.

[0011] 2. The humidifying time, humidifying cycle and humidifying water amount are accurately controlled, the ideal humidifying and pulp raising effect is obtained, the possibility of material sticking is reduced, and the demolding quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model will be further described in connection with the drawings and embodiments:

[0013] Fig. 1 It is the whole structure schematic diagram of the utility model;

[0014] Fig. 2 It is the top view of the utility model;

[0015] In the drawing: rack 1, rotary device 2, power device 3, motor 301, driving gear 302, connecting body 4, rotary base 5, positioning container 6, rotary joint 7, water supply pipe 8, fluid distribution pipe 9, humidifying nozzle 10, control valve 11, power supply slip ring 12, compaction mold 13. DETAILED DESCRIPTION

[0016] As Figs. 1-2 shown, a rotary compaction mold humidifying and lubricating device is mainly used for humidifying and lubricating the surface of the compaction mold in the compaction process of the koji block in koji production, and can also be used for humidifying and lubricating the mold of the production equipment under similar working conditions.

[0017] It comprises a rotary device 2 arranged on a rack 1, and a power device 3 used for driving the rotary device 2 to rotate, wherein the rotary device 2 generally adopts a rotary support structure, can also adopt a central shaft support structure, and can also adopt a dividing slot wheel structure.

[0018] In the embodiment, the rotary device 2 is an inner tooth type rotary support, one circle of the inner tooth type rotary support without gears is fixed on the rack 1, and one circle of the inner tooth type rotary support with gears is connected with the rotary base 5 through the connecting body 4, the power device 3 comprises a motor 301 and a driving gear 302 arranged on the output shaft of the motor 301, and the driving gear 302 is engaged with the gears of the inner tooth type rotary support.

[0019] The motor 301 directly adopts a servo motor with a heat dissipation function and a speed reducer, can also adopt a stepping motor, and under low standard conditions, can also adopt a common motor.

[0020] In the embodiment, the connecting body 4 is a circular flange.

[0021] The rotating center of the rotating base 5 is provided with a positioning container 6 in a cylindrical container structure, the center of which is connected with a water supply pipe 8 through a rotary joint 7, which is arranged at the lower end of the positioning container 6, and the water supply pipe 8 is connected with a water source through a water pump. By arranging the rotary joint 7, the positioning container 6 can rotate relative to the water supply pipe 8 without affecting water supply when the positioning container 6 rotates.

[0022] The side wall of the positioning container 6 is provided with at least one set of fluid distribution pipes 9, which are in communication with the inside of the positioning container 6. In the embodiment, four sets of fluid distribution pipes 9 are arranged and uniformly distributed along the circumference of the positioning container 6, and the fluid distribution pipes 9 extend radially outward with the positioning container 6 as the center. A plurality of humidifying nozzles 10 are arranged on the fluid distribution pipes 9, which spray water upward, and the humidifying nozzles 10 are located below the distribution annular line of the compaction mold 13. The number of humidifying nozzles 10 on each fluid distribution pipe 9 is determined according to the principle of spraying water to the compaction mold 13. The humidifying nozzles 10 spray liquid drops to the surface of the compaction mold 13 when passing below the compaction mold 13 in the rotating motion, and stop spraying when leaving, so that the humidifying time, humidifying period and humidifying water volume can be accurately controlled through the rotating motion and the control valve.

[0023] The fluid distribution pipes 9 are fixed on the rotating base 5, and the rotating base 5 is provided with through holes for the humidifying nozzles 10 to pass through.

[0024] The fluid distribution pipes 9 are provided with control valves 11, which are solenoid valves, or a combination of manual valves and solenoid valves arranged on each fluid distribution pipe 9, to facilitate remote control or manual control to control the fluid action. A power supply slip ring 12 is arranged at the center position of the positioning container 6 and mounted on the positioning container 6 through a support, which is used to connect with the control valve 11 through wires, and the control valve 11 is controlled by a controller to control the on-off. By arranging the power supply slip ring 12, the control valve 11 can be powered in the rotating state. By arranging the control valve 11, the water supply of the multiple fluid distribution pipes 9 can be controlled individually, and the multiple fluid distribution pipes 9 do not need to be controlled synchronously through the on-off of the water supply pipe 8.

[0025] The working principle of the device is as follows:

[0026] In operation, the power device 3 drives the rotating device 2 to drive the rotating base 5 and the positioning container 6 to rotate synchronously, thereby driving the fluid distribution pipe 9 and the humidifying nozzle 10 to rotate together below the compacting mold 13; when a fluid distribution pipe 9 rotates to below the compacting mold 13, the control valve 11 on the corresponding fluid distribution pipe 9 is opened, the humidifying nozzle 10 sprays fluid, starts to spray droplets to the lower surface of the compacting mold 13, humidifies and lubricates the compacting mold 13, and after the humidifying nozzle 10 rotates to be away from below the compacting mold 13, the control valve 11 is closed. The humidifying time, the humidifying period, and the humidifying water amount can be accurately controlled.

[0027] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as a limitation of the present application. The embodiments in the present application and the features in the embodiments can be combined with each other in a non-conflicting manner. The protection scope of the present application should be based on the technical solutions recorded in the claims, and the equivalent replacement solutions of the technical features recorded in the claims are the protection scope. That is, the equivalent replacement improvements within the scope are also within the protection scope of the present application.

Claims

1. A rotary compaction mold humidification and lubrication device, characterized in that: It includes a rotary device (2) mounted on a frame (1), a power device (3) for driving the rotary device (2) to rotate, the rotary part of the rotary device (2) is connected to the rotary base (5) through a connector (4), the rotary base (5) has a positioning container (6) at its rotation center, the center of the positioning container (6) is connected to a water supply pipe (8) through a rotary joint (7), the side wall of the positioning container (6) is provided with at least one set of fluid distribution pipes (9), the fluid distribution pipes (9) are provided with several humidifying nozzles (10), and the humidifying nozzles (10) are located below the distribution ring line of the compaction mold (13).

2. The rotary compaction mold humidification and lubrication device according to claim 1, characterized in that: The slewing device (2) is an internal gear slewing bearing. The ring of the internal gear slewing bearing without gears is fixed on the frame (1), and the ring with gears is connected to the slewing base (5) through the connecting body (4). The power device (3) includes a motor (301) and a drive gear (302) set on the output shaft of the motor (301). The drive gear (302) meshes with the gear of the internal gear slewing bearing.

3. The rotary compaction mold humidification and lubrication device according to claim 1, characterized in that: The fluid distribution pipe (9) is equipped with a control valve (11), and the center of the positioning container (6) is equipped with a power supply slip ring (12). The power supply slip ring (12) is installed on the positioning container (6) by a bracket. The power supply slip ring (12) is used to connect to the control valve (11) by a wire.

4. The rotary compaction mold humidification and lubrication device according to claim 1, characterized in that: The fluid distribution pipe (9) is fixed on the rotating base (5), and the rotating base (5) is provided with a through hole for the humidifying nozzle (10) to pass through.

5. The rotary compaction mold humidification and lubrication device according to claim 1, characterized in that: The connecting body (4) is a circular flange.