Highway tunnel top crack detection device

By using the sliding fit between the limiting strip and the limiting groove, along with the guide block design, and combining the retaining ring and rubber-reinforced vertical bar for fixation, the problem of limiting part offset in the existing technology has been solved, achieving efficient, accurate, and stable detection of cracks at the top of highway tunnels.

CN223565586UActive Publication Date: 2025-11-18SHANXI EXPRESSWAY ENG TESTING CO LTD
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Patent Information

Application Number
CN202423032063.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-18
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing highway tunnel top crack detection devices, the limiting part is prone to displacement during movement, resulting in the vertical rod not being firmly fixed, affecting the detection operation and potentially damaging the equipment or tunnel structure.

Method used

It adopts a design that uses a sliding fit between the limiting strip and the limiting groove, and an insertion connection between the guide block and the guide groove. Combined with the fixing of the retaining ring and the rubber layer reinforced vertical bar, it achieves precise clamping through threaded rod transmission, and is equipped with a height-adjustable adjustment mechanism to ensure stable rotation of the detection component.

Benefits of technology

It improves the installation efficiency of the detection device and the accuracy of the detection results, avoids blind spots in the detection, ensures the accuracy of the detection data and the stability of the equipment, and enhances detection efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a highway tunnel top crack detection device, and particularly relates to the technical field of highway engineering, the highway tunnel top crack detection device comprises a working frame, the top of the working frame is fixedly provided with a first electric telescopic rod and a second electric telescopic rod, and the second electric telescopic rod is arranged on one side of the first electric telescopic rod; a fixing frame is fixedly arranged at the output end of the first electric telescopic rod, a fixing mechanism is arranged in the fixing frame and comprises a first clamping plate fixedly arranged in the fixing frame, a second clamping plate is slidably connected into the fixing frame, and limiting strips are fixedly arranged on the two sides of the second clamping plate; two limiting grooves are formed in the fixing frame. According to the utility model, the vertical rod component can be accurately clamped, the stable development of subsequent detection operation is facilitated, the clamping ring design further enhances the fixing strength, the clamped component is prevented from loosening and shifting, the position stability of the related component in the detection process is ensured, and the accuracy and reliability of detection data are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of highway engineering more specifically, the utility model relates to a highway tunnel top crack detection device. BACKGROUND

[0002] The highway tunnel is built in the underground passageway for the automobile travel, generally still serves as the pipeline and the passageway of pedestrian, and the main building of the highway tunnel is generally composed of the hole body, the lining and the hole mouth, and in the hole mouth easy to collapse section, still builds the open cut, and the accessory construction of the tunnel has the waterproof and drainage facility, the ventilation and lighting facility, the traffic signal facility and the emergency facility etc., the tunnel bears the upper pressure, bears the vibration of the passing vehicle, and can occur the deformation or the surface crack;

[0003] Because the tunnel is limited by the light, the deformation or the crack of the tunnel is difficult to be found, and the detection personnel needs to take the elevator to check manually, which is time-consuming and laborious, and when the crack is detected, the iron rod is usually used to knock the crack to judge whether the inside of the crack has collapsed, which is more laborious.

[0004] Through the search, the patent with the authorized announcement number CN213364608U discloses a highway tunnel detection device, which can realize real-time detection of the crack in the tunnel through the first electric lifting platform, humidity detector and camera, etc., and the detection personnel can directly observe the condition of the tunnel top according to the display, without manually taking the elevator to observe, which greatly improves the work efficiency, and is convenient for timely maintenance of the crack, and through the second electric lifting platform, vertical rod and limiting part, etc., the specific condition of the crack can be judged, which is convenient for further judgment without manually taking the elevator to knock, and the labor burden of the detection personnel is reduced.

[0005] However, the structure in actual use, the rotating disc drives the threaded rod to rotate, and the limiting part clamps the vertical rod to fix the mode, in actual operation, the limiting part is in a suspended state during movement, and there is no limiting, which leads to the deviation of the limiting part during movement, and the vertical rod is not fixed firmly, which not only affects the subsequent collision detection operation, but also may damage the equipment, and even causes accidental collision damage to the tunnel top structure. UTILITY MODEL CONTENTS

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a highway tunnel top crack detection device to solve the problems in the above background art.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] The utility model provides a highway tunnel top crack detection device, including work frame, the top of work frame is fixedly arranged with first electric telescopic link and second electric telescopic link, second electric telescotic link is arranged in one side of first electric telescopic link, and the output of first electric telescopic link is fixedly arranged with fixed frame, and the inside of fixed frame is provided with fixed mechanism,

[0009] The fixed mechanism includes a first clamping plate fixedly arranged inside the fixed frame, a second clamping plate slidably connected inside the fixed frame, limit strips fixedly arranged on both sides of the second clamping plate, two limit grooves formed inside the fixed frame, the limit strips and the limit grooves being in sliding connection, a threaded rod rotatably arranged on one side of the second clamping plate, one end of the threaded rod extending through the fixed frame and extending outward from the fixed frame, the threaded rod being in threaded connection with the fixed frame, a handle fixedly arranged on one end of the threaded rod, a guide groove formed on the surface of the first clamping plate, a guide block inserted inside the guide groove, one side of the guide block being connected to the surface of the second clamping plate, a snap ring fixedly arranged on the top of the first clamping plate and the second clamping plate, a vertical rod journally arranged between the first clamping plate and the second clamping plate, a clamping groove formed on the surface of the vertical rod, the snap ring being in clamping connection with the clamping groove, and a rubber layer fixedly arranged on the surface of the first clamping plate and the second clamping plate.

[0010] By adopting the above technical scheme, the stable movement of the second clamping plate is ensured through the sliding cooperation of the limit strips and the limit grooves and the insertion of the guide block and the guide groove, the vertical rod component can be accurately clamped, the subsequent detection operation can be stably carried out, the fixing strength is further enhanced by the snap ring design, the clamped component is prevented from loosening and shifting, the position of the related component is ensured to be stable during the detection process, and the detection data is ensured to be accurate and reliable.

[0011] As a further description of the above technical scheme, the output end of the second electric telescopic rod is fixedly arranged with a detection frame, the inside of the detection frame is provided with an adjusting mechanism, the adjusting mechanism includes a third electric telescopic rod fixedly arranged inside the detection frame, the output end of the third electric telescopic rod is fixedly arranged with a stable table, the top of the stable table is fixedly arranged with a heat dissipation box, the inside of the heat dissipation box is fixedly arranged with a motor, the output end of the motor is fixedly arranged with a rotating shaft, one end of the rotating shaft is fixedly arranged with a fixed disc, the surface of the fixed disc is provided with a stable groove, the stable groove is slidably connected with a stable ring, one end of the stable ring is connected with the stable table, the surface of the stable ring is provided with a heat dissipation hole, one side of the fixed disc is fixedly arranged with a support plate, and the top of the support plate is fixedly arranged with a searchlight.

[0012] By adopting the above technical scheme: the height is adjusted flexibly and accurately according to the requirement, the detection component is in the best position, accurate and clear detection data can be obtained, the fixed disc is kept stable rotation by the stabilizing ring, uniform and comprehensive detection of the tunnel top is ensured, and detection dead angles are avoided.

[0013] As a further description of the above technical scheme: the surface of the fixed disc is screw-connected with a camera and a humidity detector, the humidity detector is arranged on one side of the camera, the inside of the working frame is slidingly connected with a drawer, the bottom of the working frame is fixedly provided with a plurality of universal wheels, and one side of the working frame is fixedly provided with a handrail.

[0014] By adopting the above technical scheme: the height is adjusted flexibly and accurately according to the requirement, the detection component is in the best position, accurate and clear detection data can be obtained, the fixed disc is kept stable rotation by the stabilizing ring, uniform and comprehensive detection of the tunnel top is ensured, and detection dead angles are avoided.

[0015] The technical effects and advantages of the utility model are as follows:

[0016] 1. By setting the fixed mechanism, compared with the prior art, through the cooperation of the screw transmission and the limiting structure, the second clamping plate can be accurately close to the first clamping plate by rotating the handle, the clamping operation of the vertical rod is realized, and the design that the snap ring is clamped into the vertical rod slot and the rubber layer increases the friction force ensures that the vertical rod is firmly fixed in the fixed mechanism in multiple directions, and the moving track of the second clamping plate is accurate, so that the clamping action is stable and reliable, and when the vertical rod supports the whole device, the stable and accurate limiting guiding effect can be maintained, the installation and preparation efficiency of the detection device can be improved, and time for rapid detection work is saved.

[0017] 2. By setting the adjusting mechanism, compared with the prior art, the height-adjustable design effectively overcomes the problems of height difference of different areas of the tunnel top and different distance requirements of different detection items, makes the obtained data more clear and accurate, greatly improves the accuracy of the detection result, the motor drives the rotating shaft and the fixed disc to rotate, and the stable support effect of the stabilizing ring makes the fixed disc always stable during rotation and cannot shake and deviate, the stable rotation detection mode can comprehensively cover all positions of the tunnel top, avoids detection dead angles, ensures that the situation of the whole tunnel top is completely and carefully understood, and the use effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of the utility model.

[0019] Figure 2 It is a front view cross-sectional structure schematic view of the utility model.

[0020] Figure 3 It is fixed mechanism structure schematic view of the utility model.

[0021] Figure 4 It is adjusting mechanism structure schematic view of the utility model.

[0022] Figure 5 It is integral split structure schematic view of the utility model.

[0023] The drawing mark is: 1, work frame;2, first electric telescopic rod;3, second electric telescopic rod;4, fixed frame;5, first clamping plate;6, second clamping plate;7, limit strip;8, limit slot;9, threaded rod;10, handle;11, guide block;12, snap ring;13, vertical stick;14, rubber layer;15, detection frame;16, third electric telescopic rod;17, stable platform;18, heat dissipation box;19, motor;20, rotating shaft;21, fixed disc;22, stabilizing ring;23, support plate;24, searchlight;25, camera;26, humidity detector;27, drawer;28, universal wheel;29, handrail. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] The embodiments of the application disclose a highway tunnel top crack detection device as shown in Figures 1-5 The utility model discloses a highway tunnel top crack detection device, including work frame 1, the top of work frame 1 is fixedly arranged with first electric telescopic rod 2 and second electric telescopic rod 3, and the second electric telescopic rod 3 is arranged at the side of first electric telescopic rod 2, and the output of first electric telescopic rod 2 is fixedly arranged with fixed frame 4, and the inside of fixed frame 4 is provided with fixed mechanism;

[0026] The fixing mechanism comprises a first clamping plate 5 fixedly arranged in the interior of a fixing frame 4, a second clamping plate 6 slidingly connected to the interior of the fixing frame 4, limiting strips 7 fixedly arranged on the two sides of the second clamping plate 6, two limiting grooves 8 formed in the interior of the fixing frame 4, the limiting strips 7 being slidingly connected to the limiting grooves 8, a threaded rod 9 rotatably arranged on one side of the second clamping plate 6, one end of the threaded rod 9 extending outwardly from the fixing frame 4 and being threadedly connected to the fixing frame 4, a handle 10 fixedly arranged at one end of the threaded rod 9, a guide groove formed in the surface of the first clamping plate 5, a guide block 11 inserted into the guide groove, one side of the guide block 11 being connected to the surface of the second clamping plate 6, clamping rings 12 fixedly arranged on the top of the first clamping plate 5 and the second clamping plate 6, a vertical rod 13 arranged between the first clamping plate 5 and the second clamping plate 6, a clamping groove formed in the surface of the vertical rod 13, the clamping rings 12 being clamped to the clamping groove, rubber layers 14 fixedly arranged on the surface of the first clamping plate 5 and the second clamping plate 6, the vertical rod 13 being placed between the first clamping plate 5 and the second clamping plate 6, the handle 10 being rotated in a forward direction to drive the threaded rod 9 to rotate, the threaded rod 9 being rotatably connected to the second clamping plate 6 and the limiting strips 7 on the two sides of the second clamping plate 6 slidingly arranged in the limiting grooves 8 in the interior of the fixing frame 4 to limit and guide the second clamping plate 6 to move linearly along the direction of the limiting grooves 8, the second clamping plate 6 being driven to move close to the first clamping plate 5 when the threaded rod 9 rotates, the guide block 11 being inserted into the guide groove formed in the surface of the first clamping plate 5 to clamp the vertical rod 13, the clamping rings 12 on the first clamping plate 5 and the second clamping plate 6 being clamped into the clamping groove formed in the surface of the vertical rod 13 to further enhance the fixing effect on the vertical rod 13, the rubber layers 14 on the surfaces of the first clamping plate 5 and the second clamping plate 6 increasing the friction to prevent the vertical rod 13 from sliding, and the vertical rod 13 being stably fixed in the fixing mechanism, and the vertical rod 13 being used to support the whole device to facilitate the detection operation close to the top of the tunnel.

[0027] Referring to Figures 2-3The output end of the second electric telescopic rod 3 is fixedly provided with a detection frame 15, the inside of the detection frame 15 is provided with an adjusting mechanism, the adjusting mechanism comprises a third electric telescopic rod 16 fixedly arranged in the inside of the detection frame 15, the output end of the third electric telescopic rod 16 is fixedly provided with a stable table 17, the top of the stable table 17 is fixedly provided with a heat dissipation box 18, the inside of the heat dissipation box 18 is fixedly provided with a motor 19, the output end of the motor 19 is fixedly provided with a rotating shaft 20, one end of the rotating shaft 20 is fixedly provided with a fixed disc 21, the surface of the fixed disc 21 is provided with a stable groove, the inside of the stable groove is slidably connected with a stable ring 22, one end of the stable ring 22 is connected with the stable table 17, the surface of the stable ring 22 is provided with a heat dissipation hole, one side of the fixed disc 21 is fixedly provided with a supporting plate 23, the top of the supporting plate 23 is fixedly provided with a searchlight 24, then the motor 19 is started, the output end drives the rotating shaft 20 to rotate, the rotating shaft 20 in turn drives the fixed disc 21 to rotate, the fixed disc 21 drives the stable groove to rotate in the rotating process, in turn makes the fixed disc 21 rotate on the stable ring 22, one end of the stable ring 22 is connected with the stable table 17, so that the fixed disc 21 can keep stable when rotating, and cannot appear shaking, deviation situation, and ensures that the camera 25, the humidity detector 26 installed on the fixed disc 21 can stably detect a certain area around the top of the tunnel, can comprehensively and uniformly detect different positions of the top of the tunnel, the searchlight 24 rotates with the fixed disc 21, and the overall height and position of the device are adjusted, can illuminate the area to be detected on the top of the tunnel, provide sufficient light conditions for the camera 25, facilitate the camera 25 to clearly shoot the image of the top of the tunnel, facilitate subsequent image analysis to find cracks, and the humidity detector 26 can detect the humidity of the environment around the top of the tunnel in real time.

[0028] Referring to Figures 4-5As shown, the surface of the fixed disc 21 is threadedly connected with a camera 25 and a humidity detector 26, the humidity detector 26 is arranged on one side of the camera 25, the inside of the working frame 1 is slidably connected with a drawer 27, the bottom of the working frame 1 is fixedly provided with a plurality of universal wheels 28, one side of the working frame 1 is fixedly provided with a handrail 29, when the camera 25 finds that the tunnel has a crack, it is necessary to further judge whether the brickwork at this position is empty, at this time, the first electric telescopic rod 2 needs to be started, the first electric telescopic rod 2 drives the fixed frame 4 to move upwards, the fixed frame 4 drives the vertical rod 13 to move upwards and collide with the crack position, the staff can judge the situation at this position according to the sound, which is convenient and fast, the inside of the working frame 1 is slidably connected with the drawer 27, which can be used to store some tools, spare parts or files for recording detection data needed in the detection process, so that the detection work can be carried out in an orderly manner, then the operator can push the handrail 29 to move the detection device to different positions in the highway tunnel that need to be detected by using the flexible turning function of the universal wheels 28, thereby improving the convenience and working efficiency of the device in the tunnel.

[0029] The working principle of the utility model:

[0030] The utility model discloses a highway tunnel top crack detection device, when using, first, the vertical rod 13 is installed, and the vertical rod 13 is placed between the first clamping plate 5 and the second clamping plate 6, by forward rotation handle 10, handle 10 drives screw rod 9 rotation, because screw rod 9 and second clamping plate 6 are rotationally connected, and the limiting strip 7 of second clamping plate 6 both sides slides in the limiting slot 8 in the fixed frame 4, to second clamping plate 6 play the limiting direction function, make second clamping plate 6 can only along the linear motion of limiting slot 8 direction, when screw rod 9 rotation, second clamping plate 6 will be under its screw transmission and draw close to first clamping plate 5, thereby drive guide block 11 inserts the guide slot of first clamping plate 5 surface and set up, thereby clamps vertical rod 13, simultaneously, the snap ring 12 on first clamping plate 5 and second clamping plate 6 will be inserted into the clamping groove of vertical rod 13 surface and set up, further enhance the fixed effect of vertical rod 13, and the rubber layer 14 on both surfaces can increase friction, prevent vertical rod 13 sliding, make vertical rod 13 can be stably fixed in fixed mechanism, and vertical rod 13 can be used to prop up the whole device, make it convenient subsequent detection operation close to the top of the tunnel;

[0031] Then the operator can push the handrail 29 to move the entire detection device to different positions in the highway tunnel for detection by using the flexible steering function of the universal wheel 28, which improves the convenience and working efficiency of the device in the tunnel. After reaching the appropriate position, the second electric telescopic rod 3 is started to drive the fixed frame 4 to adjust the height, so that it can align with the area to be detected on the top of the highway tunnel, facilitating the crack detection work. Then the third electric telescopic rod 16 is started, and its output end drives the stable table 17 to move up and down, which can accurately adjust the height of the detection components from the tunnel top according to the specific situation and detection requirements of the tunnel top, ensuring that the detection components are in the best working position to obtain clear and accurate detection data.

[0032] Then the motor 19 is started, and its output end drives the rotating shaft 20 to rotate, which in turn drives the fixed disc 21 to rotate. During rotation, the fixed disc 21 drives the stabilizing groove to rotate, and then the fixed disc 21 rotates on the stabilizing ring 22. One end of the stabilizing ring 22 is connected with the stable table 17, so that the fixed disc 21 can rotate stably without shaking or deviation, and ensures that the camera 25 and humidity detector 26 installed on the fixed disc 21 can stably detect a certain area around the tunnel top, and can comprehensively and uniformly detect different positions on the tunnel top. The searchlight 24 can illuminate the area to be detected on the tunnel top by adjusting the height and position of the device as a whole, providing sufficient light conditions for the camera 25, facilitating the camera 25 to clearly capture the image of the tunnel top, and facilitating subsequent image analysis to find cracks. The humidity detector 26 can detect the humidity of the environment around the tunnel top in real time. The model of the humidity detector 26 is XF-HTM102 road temperature and humidity detector, which is prior art and will not be described in detail in this technical solution.

[0033] When the camera 25 finds cracks in the tunnel, it needs to further determine whether the bricks at this position are collapsed. At this time, the first electric telescopic rod 2 is started, which drives the fixed frame 4 to move upwards, and the fixed frame 4 drives the vertical rod 13 to move upwards and collide with the crack position. The worker can determine the situation at this position according to the sound, which is convenient and fast to operate.

[0034] The drawer 27 is slidably connected inside the working frame 1, which can be used to store tools, spare parts or files recording detection data needed during detection, so that the entire detection work can be carried out in an orderly manner.

[0035] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A highway tunnel roof crack detection device, comprising a working frame (1), characterized in that: The top of the working frame (1) is fixedly provided with a first electric telescopic rod (2) and a second electric telescopic rod (3), the second electric telescopic rod (3) is arranged on one side of the first electric telescopic rod (2), the output end of the first electric telescopic rod (2) is fixedly provided with a fixed frame (4), and the inside of the fixed frame (4) is provided with a fixing mechanism. The fixing mechanism comprises a first clamping plate (5) fixedly arranged in the inside of the fixed frame (4), a second clamping plate (6) slidably connected in the inside of the fixed frame (4), a limiting strip (7) fixedly arranged on both sides of the second clamping plate (6), two limiting grooves (8) formed in the inside of the fixed frame (4), the limiting strip (7) and the limiting groove (8) being slidably connected, a threaded rod (9) rotatably arranged on one side of the second clamping plate (6), one end of the threaded rod (9) penetrating through the fixed frame (4) and extending outwardly from the fixed frame (4), the threaded rod (9) being threadedly connected with the fixed frame (4), a handle (10) fixedly arranged at one end of the threaded rod (9), a guide groove formed in the surface of the first clamping plate (5), a guide block (11) inserted into the inside of the guide groove, one side of the guide block (11) being connected with the surface of the second clamping plate (6), and a clamping ring (12) fixedly arranged on the top of the first clamping plate (5) and the second clamping plate (6).

2. The highway tunnel roof crack detection apparatus according to claim 1, characterized by: A vertical rod (13) is clamped between the first clamping plate (5) and the second clamping plate (6), a clamping groove is formed in the surface of the vertical rod (13), the clamping ring (12) is clamped with the clamping groove, and a rubber layer (14) is fixedly arranged on the surface of the first clamping plate (5) and the second clamping plate (6).

3. The highway tunnel roof crack detection apparatus according to claim 1, characterized by: The output end of the second electric telescopic rod (3) is fixedly provided with a detection frame (15), the inside of the detection frame (15) is provided with an adjusting mechanism, the adjusting mechanism comprises a third electric telescopic rod (16) fixedly arranged in the inside of the detection frame (15), and the output end of the third electric telescopic rod (16) is fixedly provided with a stable table (17).

4. The highway tunnel roof crack detection apparatus according to claim 3, characterized by: The top of the stable table (17) is fixedly provided with a heat dissipation box (18), the inside of the heat dissipation box (18) is fixedly provided with a motor (19), the output end of the motor (19) is fixedly provided with a rotating shaft (20), and one end of the rotating shaft (20) is fixedly provided with a fixed disc (21).

5. The highway tunnel roof crack detection apparatus according to claim 4, characterized by: A stable groove is formed in the surface of the fixed disc (21), a stable ring (22) is slidably connected in the inside of the stable groove, one end of the stable ring (22) is connected with the stable table (17), a plurality of heat dissipation holes are formed in the surface of the stable ring (22), a supporting plate (23) is fixedly arranged on one side of the fixed disc (21), and a searchlight (24) is fixedly arranged on the top of the supporting plate (23).

6. The highway tunnel roof crack detection apparatus according to claim 4, characterized by: A camera (25) and a humidity detector (26) are threadedly connected with the surface of the fixed disc (21), and the humidity detector (26) is arranged on one side of the camera (25).

7. The highway tunnel roof crack detection apparatus of claim 1, wherein: The drawer (27) is slidably connected to the inside of the working frame (1), a plurality of universal wheels (28) are fixedly arranged on the bottom of the working frame (1), and a handrail (29) is fixedly arranged on one side of the working frame (1).

Citation Information

Patent Citations

  • Highway tunnel detection device

    CN213364608U