Photovoltaic glass processing production device
By integrating heating, cooling, and cleaning components, combined with a hollow structure and high-pressure flushing design, the problems of uneven heating, slow cooling, and difficulty in removing contaminants in photovoltaic glass processing have been solved, achieving efficient and stable photovoltaic glass production.
Patent Information
- Application Number
- CN202423018527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional photovoltaic glass processing suffers from problems such as uneven heating, slow cooling, difficulty in completely removing contaminants, and complex equipment structure and maintenance difficulties, resulting in low production efficiency and unstable product quality.
It adopts integrated heating, cooling and cleaning components, and uses infrared heating elements combined with temperature sensors. Combined with a hollow structure conveyor belt and high-pressure flushing design, it can achieve uniform heating, rapid cooling and thorough cleaning. It is equipped with a modular assembly structure for easy maintenance.
This technology enables uniform heating and rapid cooling of photovoltaic glass, improving product quality and yield, reducing the impact of thermal stress and contaminants, and enhancing production efficiency and ease of equipment maintenance.
Smart Images

Figure CN223576356U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic glass processing technical field, especially relate to a photovoltaic glass processing production device. BACKGROUND
[0002] With the growth of global demand for renewable energy and the improvement of environmental awareness, solar power generation as a clean, sustainable energy form has been widely used and developed. Photovoltaic components are one of the core components of solar power generation systems, and photovoltaic glass as an important part of photovoltaic components directly affects the efficiency and life of the entire system. Photovoltaic glass not only needs to have good light transmittance to ensure that sunlight can effectively penetrate to the cell sheet, but also needs to have sufficient mechanical strength to protect the internal photovoltaic cells from the influence of the external environment. In addition, in order to improve the photoelectric conversion efficiency and reduce the reflection loss, the surface of the photovoltaic glass is usually treated with special treatment such as anti-reflection coating.
[0003] Traditional heating methods often cannot guarantee uniform temperature distribution on the entire surface of photovoltaic glass, which may cause material deformation or internal stress, thereby affecting the performance of the final product; existing cooling equipment may not provide fast enough cooling speed, or the cooling process is not uniform enough; during the processing, dust, impurities and other pollutants may adhere to the surface of the glass, affecting the quality of the subsequent process, and traditional cleaning methods may not be able to completely remove these pollutants; many existing production lines still rely on manual operation, with low production efficiency and prone to human errors; the structure of some equipment is complex, not easy to disassemble and maintain, resulting in long downtime and increasing operating costs.
[0004] Therefore, we provide a photovoltaic glass processing production device to solve the above problems. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model is realized by the following technical schemes:
[0006] The utility model discloses a photovoltaic glass processing production device, which comprises a conveying assembly, and a heating assembly, a cooling assembly and a cleaning assembly fixed on the upper part of the conveying assembly.
[0007] The conveying assembly comprises a rack, an equipment bin fixed to the middle position of the lower part of the rack, a frame fixed to the upper side of the rack, a conveying belt drive arranged in the middle of the rack, a tension adjusting piece fixed to the end of the rack, and a roller movably embedded in the frame.
[0008] The heating assembly comprises a mounting plate one and a heater fixed to the upper side of the mounting plate one.
[0009] The cooling assembly comprises a mounting plate II, a ventilating shell fixed to the upper side of the mounting plate II, and a fan embedded in the ventilating shell;
[0010] The cleaning assembly comprises a mounting plate III and a flushing seat fixed to the upper side of the mounting plate III.
[0011] The utility model further sets up, the conveying carrier tape is open structure, it the conveying carrier tape and tensioning adjusting spare cooperation.
[0012] The utility model further sets up, parallel fixed with a plurality of cleaning brush plates between the frame, the cleaning brush plate is also fixed to the one end of the mounting plate.
[0013] The utility model further sets up, the mounting plate I, the mounting plate II and the mounting plate III are all fixed to the upper side of the frame, and the middle part of the mounting plate I, the mounting plate II and the mounting plate III is all open.
[0014] The utility model further sets up, the lower part of the mounting plate is provided with temperature sensor and a plurality of infrared heating elements, a plurality of infrared heating elements are connected with the heater.
[0015] The utility model further sets up, the lower part of the flushing seat is provided with a plurality of flushing sprays, and the flushing seat is connected with an external high-pressure water supply end through a connecting pipe.
[0016] The utility model has the following beneficial effects:
[0017] 1, the utility model discloses a heating assembly, utilizes the combination of infrared heating element and temperature sensor, realizes the even and controllable heating of the surface of photovoltaic glass, helps to improve the heating efficiency and product quality, reduces energy consumption simultaneously, sets up cooling assembly, and the strong airflow generated by the fan can quickly take away heat, effectively shortens the cooling time, and helps material uniform cooling, avoids the thermal stress problem caused by the too big temperature difference, thereby improves the yield rate, configures the cleaning assembly, and the design of high-pressure flushing seat and multiple sprays provides powerful cleaning capacity, can thoroughly remove the impurities or residual material produced in the processing, guarantees the cleanliness and appearance quality of final product.
[0018] 2、The utility model discloses a conveying assembly is optimized, adopts the conveying carrier tape of openwork structure and the cooperation of tensioning adjusting spare, ensures the stability and accuracy of photovoltaic glass in the moving process, reduces the damage risk caused by vibration or uneven movement, through the additional cleaning brush board, the cleaning brush board fixed in parallel between the frame can remove surface dust and other particulate matter in advance before glass enters various processing links, further improves the working efficiency and product quality of whole production line, through the modular assembly mode, various main function components (such as heating, cooling and cleaning etc.) are independently installed on the frame, so that glass passes through smoothly, and such layout not only facilitates the assembly and maintenance of equipment, but also enhances the flexibility of system, and can adjust the technological process according to actual needs.
[0019] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, and obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, other drawings can also be obtained according to these drawings.
[0021] Fig. 1 It is the upper part schematic view of the overall structure of the utility model.
[0022] Fig. 2 It is the lower part schematic view of the overall structure of the utility model.
[0023] Fig. 3 It is the conveying assembly structure schematic view in the utility model.
[0024] In the drawings, the component list represented by each sign is as follows:
[0025] 100, conveying assembly;101, rack;102, equipment bin;103, frame;104, conveying carrier tape;105, tensioning adjusting spare;106, roller;200, heating assembly;201, mounting plate one;202, heater;300, cooling assembly;301, mounting plate two;302, ventilation shell;303, fan;400, cleaning brush board;500, cleaning assembly;501, mounting plate three;502, flushing seat. DETAILED DESCRIPTION
[0026] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0027] Embodiment
[0028] Please refer to Figs. 1-3 The utility model discloses a photovoltaic glass processing production device, including conveying assembly 100 and the heating assembly 200, cooling assembly 300 and cleaning assembly 500 of carrying fixed on conveying assembly 100 upper portion,
[0029] Conveying assembly 100 includes frame 101, fixed in the middle position of frame 101 lower part equipment warehouse 102, fixed on the lateral surface of frame 101 frame 103, transmission setting in the middle part of frame 101 conveying belt 104, fixed on the end of frame 101 tension adjusting part 105, and the roller 106 of movable embedding setting in the inside of frame 103, frame 101 is as the main frame of conveying assembly 100, is used to the installation of conveying belt 104, equipment warehouse 102 contains control circuit, drive motor and other electrical and mechanical parts, is used for the transmission of drive conveying belt 104, frame 103 is used for the installation and fixation of roller 106 and its upper assembly, and its roller 106 is used for the edge part collision protection of photovoltaic plate raw material in conveying, and conveying belt 104 adopts the design of openwork structure, and it is convenient for heat conduction and water flow through, also reduces the contact area between glass, prevents scratching, and conveying belt 104 is kept by tension adjusting part 105 proper tension, ensures smooth operation;
[0030] Heating assembly 200 includes mounting plate one 201, and the heater 202 of being fixed on the upper side of mounting plate one 201,
[0031] Cooling assembly 300 includes mounting plate two 301, fixed on the lateral surface of mounting plate two 301 ventilation housing 302, and the fan 303 of embedding setting in the inside of ventilation housing 302, ventilation housing 302 is equipped with fan 303 inside, is used for forced air circulation and takes away heat, and fan 303 is responsible for generating strong air flow, and the glass after heating is cooled quickly, helps material uniform cooling, avoids the stress concentration caused by temperature difference;
[0032] The cleaning assembly 500 comprises a mounting plate three 501 and a flushing seat 502 fixed to the upper side of the mounting plate three 501, the mounting plate three 501 is arranged at the last stage, the flushing seat 502 is equipped with a plurality of spray heads at the bottom, connected to the external water supply system through a high-pressure water pipe, capable of cleaning the glass comprehensively, removing residues or stains.
[0033] Specifically, the mounting plate one 201, the mounting plate two 301 and the mounting plate three 501 are fixed to the upper side of the frame 103, and the middle part of the mounting plate one 201, the mounting plate two 301 and the mounting plate three 501 is arranged as an opening; the lower part of the mounting plate one 201 is provided with a temperature sensor and a plurality of infrared heating elements, and the plurality of infrared heating elements are connected with the heater 202; the lower part of the flushing seat 502 is provided with a plurality of flushing spray heads, and the flushing seat 502 is connected with the external high-pressure water supply end through a connecting pipe;
[0034] The heater 202 heats the glass passing below through the infrared heating element, the temperature sensor monitors the temperature change in real time and feeds back to the control system to adjust the heating power.
[0035] Further, the conveying carrier tape 104 is a hollow structure, and the conveying carrier tape 104 cooperates with the tension adjusting member 105; a plurality of cleaning brush plates 400 are fixed between the frames 103 in parallel, and the cleaning brush plates 400 are also fixed to the end of the mounting plate one 201; the cleaning brush plates 400 are used to remove dust or other particulate matter on the glass, thereby improving the effect of the subsequent process.
[0036] In summary, the photovoltaic glass processing and production device provided by the technical scheme can optimize product quality and production efficiency through a continuous process flow (from heating to cooling and then to cleaning), and realize efficient and stable photovoltaic glass processing.
[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A photovoltaic glass processing and production device, comprising a conveying assembly (100), and a heating assembly (200), a cooling assembly (300) and a cleaning assembly (500) fixed on the upper part of the conveying assembly (100), characterized in that: the conveying assembly (100) comprises a rack (101), a device bin (102) fixed to the middle position of the lower part of the rack (101), a frame (103) fixed to the upper side of the rack (101), a conveying carrier tape (104) arranged in the middle part of the rack (101), a tension adjusting member (105) fixed to the end of the rack (101), and a roller (106) movably embedded in the inside of the frame (103); the heating assembly (200) comprises a mounting plate one (201), and a heater (202) fixed to the upper side of the mounting plate one (201); the cooling assembly (300) comprises a mounting plate two (301), a ventilation shell (302) fixed to the upper side of the mounting plate two (301), and a fan (303) embedded in the inside of the ventilation shell (302); the cleaning assembly (500) comprises a mounting plate three (501), and a flushing seat (502) fixed to the upper side of the mounting plate three (501).
2. A photovoltaic glass processing and production apparatus according to claim 1, characterized in that, The conveying carrier tape (104) is of a hollow structure, and the conveying carrier tape (104) cooperates with the tension adjusting member (105).
3. The photovoltaic glass processing and production apparatus of claim 1, wherein, A plurality of cleaning brush plates (400) are fixed in parallel between the frames (103), and the cleaning brush plates (400) are also fixed to the end of the mounting plate one (201).
4. The photovoltaic glass processing and production apparatus of claim 1, wherein, The mounting plate one (201), the mounting plate two (301) and the mounting plate three (501) are all fixed to the upper side of the frame (103), and the middle part of the mounting plate one (201), the mounting plate two (301) and the mounting plate three (501) are all provided with openings.
5. The photovoltaic glass processing and production apparatus of claim 1, wherein, The lower part of the mounting plate one (201) is provided with a temperature sensor and a plurality of infrared heating elements, and the infrared heating elements are connected with the heater (202).
6. The photovoltaic glass processing and production apparatus of claim 1, wherein, The lower part of the flushing seat (502) is provided with a plurality of flushing nozzles, and the flushing seat (502) is connected with an external high-pressure water supply end through a connecting pipe.