Roller shutter force detection mechanism

By designing a roller shutter force detection mechanism that combines a sliding mechanism and a force sensor, the gap in force value detection for roller shutters with large arc openings in the handrail box was solved, enabling accurate detection of the force throughout the roller shutter process and improving detection efficiency and automation.

CN223650031UActive Publication Date: 2025-12-09CHANGCHUN HEXIN MACHINERY MFG
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Patent Information

Application Number
CN202520049985.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-09
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing technology cannot effectively detect the force value of the curved section of the large-opening arc-shaped armrest box roller shutter, resulting in blank test results.

Method used

A roller shutter force detection mechanism was designed, which combines a sliding mechanism and a force sensor. By combining a horizontal electric cylinder, a longitudinal sliding plate and an arc-shaped guide rail, the opening and closing path of the roller shutter is simulated. With the help of a positioning clamping device and a photoelectric sensor, the force of the roller shutter can be accurately detected throughout its entire movement.

Benefits of technology

It enables accurate detection of the force throughout the entire process of the roller shutter, improves the automation level of the detection, reduces manpower input, and improves detection efficiency and accuracy.

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Abstract

The utility model relates to the field of vehicle armrest box detection equipment, in particular to a roller shutter force detection mechanism, which comprises a fixed frame, a sliding mechanism, a force sensor and a positioning and clamping device, the sliding mechanism and the positioning and clamping device are arranged on the fixed frame, an armrest box to be tested is placed on the positioning and clamping device, and the force sensor is arranged on the fixed frame. A roller shutter of the armrest box faces the sliding mechanism, the force sensor is installed on the sliding mechanism and moves along the opening and closing path of the roller shutter along with the sliding mechanism, a clamping block is fixedly connected to the force sensor, and the clamping block is connected with a protruding block on the roller shutter in a clamped mode in the moving process of the force sensor. According to the utility model, the longitudinal sliding plate can freely slide in the horizontal and vertical directions, and is matched with the arc-shaped guide rail, so that the force sensor can move along the shape of the roller shutter and is attached to the moving track when the roller shutter is opened and closed, the force value of the whole moving process of the roller shutter can be accurately detected, the detection process is stable, and the detection result is accurate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of detection equipment of handrail box for vehicle, especially a rolling screen force detection mechanism. BACKGROUND

[0002] The handrail box for vehicle needs to detect the force of the rolling screen after production, so as to quantitatively test the unlocking force required by the user when opening the rolling screen, the closing force required when closing the rolling screen and the process force in the process of moving the rolling screen. The detection method widely used at present is the combination of linear drive mechanism and thrust sensor, which detects the force required in the process of moving the rolling screen along the linear track. However, for the arc-shaped large opening handrail box, this method cannot detect the force value of the rolling screen in the arc-shaped section, thereby causing the blank test result. SUMMARY

[0003] The utility model aims at solving above -mentioned problem, provides a kind of rolling screen force detection mechanism, and the technical scheme as follows is used:

[0004] A kind of rolling screen force detection mechanism, including fixed frame, sliding mechanism, force sensor and positioning clamping device, the sliding mechanism and positioning clamping device are installed on fixed frame, the handrail box to be tested is placed on positioning clamping device, the rolling screen of handrail box is towards the direction of sliding mechanism, force sensor is installed on sliding mechanism, and force sensor moves along the path of opening and closing of rolling screen along with sliding mechanism, the clamping block is fixedly connected on force sensor, and the clamping block is clamped with the protruding block on rolling screen in the moving process of force sensor.

[0005] On the basis of the above scheme, the sliding mechanism includes horizontal electric cylinder, longitudinal sliding plate, arc-shaped guide rail, guide block and longitudinal cylinder, the horizontal electric cylinder is fixedly installed on fixed frame, horizontal slide rail is fixedly connected on fixed frame along horizontal direction, horizontal electric cylinder drives horizontal slide block to slide along horizontal slide rail, longitudinal sliding plate slides along horizontal direction with horizontal slide block, and longitudinal sliding plate moves along vertical direction relative to horizontal slide block;Arc-shaped guide rail is fixedly installed on fixed frame, and arc-shaped guide rail includes horizontal section and arc-shaped section, which are respectively arranged corresponding to the horizontal plane and arc-shaped surface of rolling screen, guide block slides along arc-shaped guide rail, longitudinal sliding plate is fixedly connected with guide block, longitudinal cylinder is installed on longitudinal sliding plate along vertical direction, and force sensor is arranged at the end of longitudinal cylinder.

[0006] On the basis of the above scheme, the longitudinal cylinder is a sliding table cylinder, the piston rod of longitudinal cylinder is fixedly connected with longitudinal sliding table moving along vertical direction, guide column is fixedly connected below longitudinal sliding table, sliding block is sleeved on guide column, sliding block slides along guide column, spring is provided on the outer sleeve of guide column, and the spring is connected between sliding block and longitudinal sliding table and keeps stretching state.

[0007] Preferably, a longitudinal guide wheel is mounted on the horizontal sliding block, and a longitudinal sliding groove is arranged on the longitudinal sliding plate in the vertical direction, and the longitudinal guide wheel is rotatably arranged in the longitudinal sliding groove.

[0008] Preferably, a horizontal guide wheel is rotatably arranged on the side of the guide block away from the longitudinal sliding plate, and the horizontal guide wheel is arranged on the upper and lower sides of the arc-shaped guide rail and is clamped on the arc-shaped guide rail.

[0009] Preferably, the positioning and clamping device is fixedly arranged on the mounting plate of the fixed frame, and the positioning and clamping device comprises a positioning base plate, a positioning tool, a fixed clamping plate, a clamping cylinder and a movable clamping plate, the positioning tool and the fixed clamping plate are fixedly arranged on the positioning base plate and are arranged along the shape of the outer edge of the handrail box, the clamping cylinder is arranged on the positioning base plate, the movable clamping plate is connected to the piston rod of the clamping cylinder, and the movable clamping plate is arranged opposite to the fixed clamping plate.

[0010] On the basis of the above-mentioned scheme, the positioning and clamping device further comprises a photoelectric sensor, and the detection position of the photoelectric sensor faces the positioning base plate, so as to detect whether the handrail box is on the positioning base plate.

[0011] Preferably, the positioning and clamping device further comprises a fixed block and a sliding way, the fixed block is arranged on the mounting plate, the sliding way slides in the horizontal direction on the fixed block, and the positioning base plate is fixedly connected to the sliding way.

[0012] The longitudinal sliding plate can freely slide in the horizontal and vertical directions, and cooperates with the arc-shaped guide rail, so that the force sensor can move along the shape of the roller shutter, matches the moving track when the roller shutter is opened and closed, can accurately detect the force value of the whole movement of the roller shutter, the detection process is stable, and the detection result is accurate; the equipment has high automation degree, reduces the manpower investment, and improves the detection efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 : the structure schematic view of the utility model;

[0014] Figure 2 : the utility model Figure 1 : the partial enlarged view of A part in the utility model;

[0015] Figure 3 : the structure schematic view of the horizontal guide wheel of the utility model;

[0016] Figure 4 : the structure schematic view of the positioning and clamping device of the utility model;

[0017] Figure 5 : the structure schematic view of the positioning and clamping device of the utility model from another perspective. DETAILED DESCRIPTION

[0018] The utility model will be further described below in combination with the drawings and embodiments:

[0019] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated, can be direct connection, also can indirectly connect through intermediate medium, can be the communication of two elements or the interaction of two elements. For ordinary skilled in the art, the above terms can be understood according to the specific meaning in the utility model.

[0020] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0021] In the utility model, unless another definite provision and limitation, the "upper" or "lower" of the first feature in the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "on", "above" and "upper surface" of the first feature in the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "under", "below" and "lower surface" of the first feature in the second feature include that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0022] As Figures 1 to 5As shown, a roller shutter force detection mechanism includes a fixed frame 1, a sliding mechanism, a force sensor 41, and a positioning clamping device. The sliding mechanism and the positioning clamping device are installed on the fixed frame 1. The armrest box 61 to be tested is placed on the positioning clamping device, with the roller shutter 62 of the armrest box 61 facing the sliding mechanism. The force sensor 41 is installed on the sliding mechanism and moves along the opening and closing path of the roller shutter 62 with the sliding mechanism. A locking block 42 is fixedly connected to the force sensor 41, and a locking groove is provided in the locking block 42. During the movement of the force sensor 41, the locking block 42 engages with the protrusion 63 on the roller shutter 62, thereby connecting the force sensor 41 and the roller shutter 62. By moving the force sensor 41, the user's operation is simulated, and the force value is detected throughout the operation: the unlocking force of the roller shutter is detected when opening the roller shutter, the process force is monitored during the movement of the roller shutter, and the closing force of the roller shutter is detected when closing the roller shutter, thus completing the entire detection process.

[0023] like Figures 1 to 3 As shown, the sliding mechanism includes a horizontal electric cylinder 21, a longitudinal sliding plate 25, an arc-shaped guide rail 26, a guide block 27, and a longitudinal cylinder 31. The horizontal electric cylinder 21 is fixedly installed on the fixed frame 1. The horizontal slide rail 22 is fixedly connected to the fixed frame 1 in the horizontal direction. The horizontal electric cylinder 21 drives the horizontal slider 23 to slide along the horizontal slide rail 22. The longitudinal sliding plate 25 slides with the horizontal slider 23 in the horizontal direction and moves vertically relative to the horizontal slider 23. The arc-shaped guide rail 26 is fixedly installed on the fixed frame 1. The arc-shaped guide rail 26 includes a horizontal section and an arc section, which are respectively set to the horizontal surface and arc surface of the roller blind 62. The guide block 27 slides along the arc-shaped guide rail 26. The longitudinal sliding plate 25 is fixedly connected to the guide block 27. The longitudinal cylinder 31 is installed on the longitudinal sliding plate 25 in the vertical direction. The force sensor 41 is set at the end of the longitudinal cylinder 31. Preferably, the longitudinal cylinder 31 is a slide cylinder, the piston rod of the longitudinal cylinder 31 is fixedly connected to the longitudinal slide 32 that moves in the vertical direction, the guide post 33 is fixedly connected below the longitudinal slide 32, the slider 34 is sleeved on the guide post 33, the slider 34 slides along the guide post 33, and a spring is sleeved on the guide post 33. The spring connects the slider 34 and the longitudinal slide 32 and keeps them in a stretched state.

[0024] To facilitate the sliding movement of the longitudinal sliding plate 25, a longitudinal guide wheel 24 is installed on the horizontal slider 23. The longitudinal sliding plate 25 has a longitudinal sliding groove in the vertical direction, and the longitudinal guide wheel 24 is rotatably disposed in the longitudinal sliding groove to reduce the friction force of the longitudinal sliding plate 25 during vertical movement. A horizontal guide wheel 28 is rotatably disposed on the side of the guide block 27 away from the longitudinal sliding plate 25. The horizontal guide wheel 28 is disposed on the upper and lower sides of the arc-shaped guide rail 26 and is engaged with the arc-shaped guide rail 26 to prevent the longitudinal sliding plate 25 from falling off the arc-shaped guide rail 26.

[0025] like Figure 4and Figure 5 As shown, the positioning and clamping device is fixedly mounted on the mounting plate 51 of the fixed frame 1. The positioning and clamping device includes a positioning base plate 54, a positioning fixture 55, a fixed clamping plate 56, a clamping cylinder 57, and a movable clamping plate 58. The positioning fixture 55 and the fixed clamping plate 56 are fixedly mounted on the positioning base plate 54 and are arranged along the outer edge of the armrest box 61 to position the armrest box 61. The clamping cylinder 57 is mounted on the positioning base plate 54, and the movable clamping plate 58 is connected to the piston rod of the clamping cylinder 57. The movable clamping plate 58 is arranged opposite to the fixed clamping plate 56. By the action of the clamping cylinder 57, the movable clamping plate 58 moves relative to the fixed clamping plate 56, thereby achieving the clamping and releasing of the armrest box 61. The positioning and clamping device also includes a photoelectric sensor 59. The detection position of the photoelectric sensor 59 faces the positioning base plate 54 to detect whether there is an armrest box 61 on the positioning base plate 54.

[0026] The positioning and clamping device also includes a fixing block 52 and a slide rail 53. The fixing block 52 is mounted on the mounting plate 51, and the slide rail 53 slides horizontally on the fixing block 52. The positioning base plate 54 is fixedly connected to the slide rail 53. By moving the slide rail 53 relative to the fixing block 52, the position of the positioning base plate 54 is adjusted to accommodate armrest boxes 61 of different models and sizes.

[0027] During testing, the armrest box 61 to be tested is placed on the positioning base plate 54, and its position is limited by the positioning fixture 55. After the photoelectric sensor 59 detects that the armrest box 61 is in place, the clamping cylinder 57 is activated, driving the movable clamping plate 58 to approach the fixed clamping plate 56, thereby completing the positioning and fastening of the armrest box 61. The piston rod of the longitudinal cylinder 31 extends downward, causing the slot of the locking block 42 to engage with the protrusion 63 of the roller shutter 62. Then, the horizontal electric cylinder 21 is activated, driving the horizontal slider 23 to slide, thereby causing the longitudinal sliding plate 25 to move on the arc-shaped guide rail 26. The locking block 42 drives the power sensor 41 to move along the movement trajectory of the roller shutter 62, thereby the force sensor 41 completes the detection of various force values ​​during the process.

[0028] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A roller shutter force detection mechanism, characterized in that, The device includes a fixed frame (1), a sliding mechanism, a force sensor (41), and a positioning clamping device. The sliding mechanism and the positioning clamping device are installed on the fixed frame (1). The armrest box (61) to be tested is placed on the positioning clamping device. The roller shutter (62) of the armrest box (61) faces the sliding mechanism. The force sensor (41) is installed on the sliding mechanism and moves along the opening and closing path of the roller shutter (62) with the sliding mechanism. A locking block (42) is fixedly connected to the force sensor (41). During the movement of the force sensor (41), the locking block (42) engages with the protrusion (63) on the roller shutter (62).

2. The roller shutter force detection mechanism according to claim 1, characterized in that, The sliding mechanism includes a horizontal electric cylinder (21), a longitudinal sliding plate (25), an arc-shaped guide rail (26), a guide block (27), and a longitudinal cylinder (31). The horizontal electric cylinder (21) is fixedly installed on a fixed frame (1). A horizontal slide rail (22) is fixedly connected to the fixed frame (1) in the horizontal direction. The horizontal electric cylinder (21) drives the horizontal slider (23) to slide along the horizontal slide rail (22). The longitudinal sliding plate (25) slides along the horizontal direction with the horizontal slider (23). The horizontal slider (23) moves vertically; the arc-shaped guide rail (26) is fixedly installed on the fixed frame (1). The arc-shaped guide rail (26) includes a horizontal section and an arc section, which are respectively set on the horizontal and arc surfaces of the roller shutter (62). The guide block (27) slides along the arc-shaped guide rail (26). The longitudinal sliding plate (25) is fixedly connected to the guide block (27). The longitudinal cylinder (31) is installed on the longitudinal sliding plate (25) in the vertical direction. The force sensor (41) is set at the end of the longitudinal cylinder (31).

3. The roller shutter force detection mechanism according to claim 2, characterized in that, The longitudinal cylinder (31) is a slide cylinder. The piston rod of the longitudinal cylinder (31) is fixedly connected to the longitudinal slide (32) that moves in the vertical direction. The guide post (33) is fixedly connected below the longitudinal slide (32). The slider (34) is sleeved on the guide post (33). The slider (34) slides along the guide post (33). The guide post (33) is fitted with a spring. The spring connects the slider (34) and the longitudinal slide (32) and keeps them in a stretched state.

4. The roller shutter force detection mechanism according to claim 2, characterized in that, A longitudinal guide wheel (24) is installed on the horizontal slider (23), and a longitudinal sliding plate (25) is provided with a longitudinal sliding groove in the vertical direction. The longitudinal guide wheel (24) is rotatably disposed in the longitudinal sliding groove.

5. The roller shutter force detection mechanism according to claim 2, characterized in that, The guide block (27) is rotatably provided with a horizontal guide wheel (28) on the side away from the longitudinal sliding plate (25). The horizontal guide wheel (28) is provided on the upper and lower sides of the arc-shaped guide rail (26) and is engaged with the arc-shaped guide rail (26).

6. The roller shutter force detection mechanism according to claim 1, characterized in that, The positioning and clamping device is fixedly mounted on the mounting plate (51) of the fixed frame (1). The positioning and clamping device includes a positioning base plate (54), a positioning fixture (55), a fixed clamping plate (56), a clamping cylinder (57), and a movable clamping plate (58). The positioning fixture (55) and the fixed clamping plate (56) are fixedly mounted on the positioning base plate (54) and are arranged along the outer edge of the armrest box (61). The clamping cylinder (57) is mounted on the positioning base plate (54). The movable clamping plate (58) is connected to the piston rod of the clamping cylinder (57), and the movable clamping plate (58) is arranged opposite to the fixed clamping plate (56).

7. The roller shutter force detection mechanism according to claim 6, characterized in that, The positioning and clamping device also includes a photoelectric sensor (59), the detection position of which is facing the positioning base plate (54) to detect whether there is a handrail box (61) on the positioning base plate (54).

8. A roller shutter force detection mechanism according to claim 6, characterized in that, The positioning and clamping device further includes a fixing block (52) and a slide rail (53). The fixing block (52) is mounted on the mounting plate (51), and the slide rail (53) slides horizontally on the fixing block (52). The positioning base plate (54) is fixedly connected to the slide rail (53).

Citation Information

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