High-wear-resistance tray PE cushion film

By bonding a metal layer, a ceramic layer, and a felt layer to a PE film base layer, and adding rubber particles and a wear-resistant layer, combined with reinforcing strips, the problem of easy wear of the anti-slip coating of PE film is solved, achieving high wear resistance and anti-slip effect, and extending service life.

CN223576397UActive Publication Date: 2025-11-21LIUYANG DAHAO PLASTIC IND CO LTD
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Patent Information

Application Number
CN202423073511.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-21
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

When existing PE films are applied to the surfaces of items such as pallets for protection, the anti-slip coating is easily worn away, causing the anti-slip function to fail and reducing its practicality.

Method used

A metal layer is bonded to the surface of the PE film base layer, and a ceramic layer and a felt layer are covered. Rubber particles are distributed in the felt layer, and a wear-resistant layer is set on top. Combined with transverse and longitudinal reinforcing strips, the tensile deformation resistance and wear resistance are improved.

Benefits of technology

The wear resistance and anti-slip effect of the PE film are enhanced, the service life is extended, and the practicality of pallet protection is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a highly wear-resistant tray PE (polyethylene) cushion film, which relates to the technical field of PE films and comprises a PE film base layer, a metal layer is adhered to the surface of the PE film base layer, a ceramic layer is adhered to the surface of the metal layer, a felt layer is covered on the ceramic layer, a plurality of rubber particles are uniformly distributed in the felt layer, and wear-resistant layers are covered on the rubber particles. The foam is arranged at the bottom of the composite PE film, so that the overall thickness and the softness of the composite PE film are increased, the weight is light, the PE film has a good supporting effect in a tray, the practicability of the PE film is improved, meanwhile, the felt layer is arranged above the composite PE film, the softness of the top of the composite PE film is improved, and the service life of the composite PE film is prolonged. And in addition, by arranging the transverse reinforcing strips which are uniformly distributed at equal intervals in the transverse direction and the longitudinal reinforcing strips which are uniformly distributed at equal intervals in the longitudinal direction, the tensile deformation resistance of the composite PE film is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of PE film, specifically a high wear resistance tray PE pad film. BACKGROUND

[0002] PE film is a kind of film with polyethylene as base material, with good waterproof, moisture-proof performance, also with certain tensile property and viscosity, easy to use and fix;PE film is often used for the packaging of various articles, such as tray packing, industrial preservative film etc., to protect articles from damage and pollution, at the same time, in the process of transportation and storage, PE film can be used to fix articles, prevent its movement or collision, also can be used as protective layer to prevent the surface of article from being damaged.

[0003] However, the existing PE film is usually single-layer structure, when the surface of articles such as tray is protected by film, although it can play the role of antiskid, but due to the frequent friction between film and object surface, PE film wears fast, after the antiskid plating layer on the surface of film is worn out, PE pad film no longer has the function of antiskid, leading to reduced practicability.

[0004] Based on this, a high wear resistance tray PE pad film is provided, which can eliminate the drawbacks of the existing device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a high wear resistance tray PE pad film to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A high wear resistance tray PE pad film, comprising a PE film base layer, a metal layer is bonded to the surface of the PE film base layer, a ceramic layer is bonded to the surface of the metal layer, a felt layer is covered on the ceramic layer, a plurality of rubber particles are uniformly distributed in the felt layer, and a wear-resistant layer is covered on the rubber particles.

[0008] Preferably, the bottom of the PE film base layer is also bonded to a plurality of foam, and the bottom of the foam is covered with a detachable film.

[0009] Preferably, the metal layer comprises transverse reinforcing strips and longitudinal reinforcing strips which are uniformly distributed at equal intervals in the transverse direction and the longitudinal direction respectively, and the transverse reinforcing strips and the longitudinal reinforcing strips are arranged alternately.

[0010] Preferably, the metal layer is made of aluminum alloy oxide film, and the thickness of the metal layer is 8-10 μm.

[0011] Preferably, the ceramic layer is made of silicon carbide, and the thickness of the ceramic layer is 10-12 μm.

[0012] Preferably, the foam is PE foam, and the thickness of the foam is 6-8 μm.

[0013] Preferably, the rubber particles are in the form of rubber particle semi-circular umbrella structure, and the height of the rubber particles is 1-2 μm.

[0014] Preferably, the wear-resistant layer is made of polyester film, and the thickness of the wear-resistant layer is 0.5-1.5 μm.

[0015] Compared with the prior art, the utility model has the advantages of the following:

[0016] 1. The utility model discloses a foam is arranged at the bottom of the composite PE film, and the overall thickness and softness of the composite PE film are increased, and the weight is light, so that the PE film has good supporting effect in the tray, and the practicability of the PE film is improved.

[0017] 2. The utility model discloses that the horizontal reinforcing strip and the vertical reinforcing strip are arranged in the horizontal equidistance and the vertical equidistance, and the tensile deformation resistance of the composite PE film is greatly improved. DRAWINGS

[0018] Figure 1 It is the cross section structure schematic view of the utility model.

[0019] Figure 2 It is the schematic view of the reinforcing structure adhesion in the utility model.

[0020] Figure 3 It is the structure schematic view of the utility model.

[0021] Mark annotation: 1, PE film base layer, 2, metal layer, 21, horizontal reinforcing strip, 22, vertical reinforcing strip, 3, ceramic layer, 4, foam, 5, separable film, 6, felt layer, 7, wear-resistant layer, 8, rubber particles. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with the drawings and examples.

[0023] In one embodiment, as Figures 1-3As shown, a kind of high wear-resistant tray PE pad film, including PE film base layer 1, the surface of PE film base layer 1 is bonded metal layer 2, the use of metal layer 2 can greatly increase the tensile deformation resistance of composite PE film;Metal layer 2 is bonded with a layer of ceramic layer 3, the ceramic layer 3 is covered with felt layer 6, a plurality of rubber particles 8 are uniformly distributed in the felt layer 6, the rubber particles 8 are covered with wear-resistant layer 7, by the setting of wear-resistant layer 7 and rubber particles 8, both the wear resistance of PE film is guaranteed, also make PE film have antiskid effect.

[0024] In one embodiment, as Figure 1 As shown, the bottom of the PE film base layer 1 is also bonded with a plurality of foam 4, by the setting of foam 4, the softness of PE plastic film is increased, and it is light in weight and high in practicability, the bottom of the foam 4 is covered with a detachable film 5, by peeling off the detachable film 5, the PE pad film can be pasted on the surface of the tray through the foam 4.

[0025] In one embodiment, as Figure 2 As shown, the metal layer 2 includes transverse reinforcing bars 21 and longitudinal reinforcing bars 22 which are uniformly distributed in transverse and longitudinal directions respectively, and the transverse reinforcing bars 21 and the longitudinal reinforcing bars 22 are arranged alternately; the transverse tensile strength and the longitudinal tensile strength of the PE film base layer 1 are greatly improved, so that the PE plastic film is not easy to break when pulled, and the use effect of the plastic film is improved.

[0026] In one embodiment, as Figure 1 As shown, the metal layer 2 is made of aluminum alloy oxide film, which can further improve the corrosion resistance of the PE plastic film, and the thickness of the metal layer 2 is 8-10 μm.

[0027] In one embodiment, as Figure 1 As shown, the ceramic layer 3 is made of silicon carbide, which strengthens the wear resistance of the PE plastic film, and cooperates with the metal layer 2 to prolong the service life of the PE plastic film, and the thickness of the ceramic layer 3 is 10-12 μm.

[0028] In one embodiment, as Figure 1 As shown, the foam 4 is PE foam, and the thickness of the foam 4 is 6-8 μm, under the action of the foam 4, the overall thickness and softness of the PE plastic film can be increased, and the weight is light.

[0029] In one embodiment, as Figure 1 As shown, the rubber particles 8 are semicircular umbrella-shaped structures, which are used to increase the friction force at the top of the PE plastic film, and the height of the rubber particles 8 is 1-2 μm, which facilitates to improve the antiskid effect at the top of the composite PE film.

[0030] In one embodiment, as Figure 1As shown, the wear-resistant layer 7 adopts a polyester film, has good weather resistance, and is arranged on the surface of the composite film, thereby prolonging the service life of the PE plastic film.

[0031] Working principle: when the device is used, the surface of the tray is first cleaned, then the detachable film 5 on the foam 4 is removed, and the foam 4 is bonded to the surface of the tray, which is convenient to operate, the anti-skid effect of the device can be effectively improved through the arrangement of the rubber particles 8, and the wear resistance and overall strength of the PE plastic film are further increased through the arrangement of the wear-resistant layer 7 and the metal layer 2, thereby prolonging the service life of the PE plastic film.

[0032] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A high abrasion-resistant pallet PE pad film, comprising a PE film base layer (1), characterized in that: A metal layer (2) is bonded to the surface of the PE film base layer (1), a ceramic layer (3) is bonded to the surface of the metal layer (2), a felt layer (6) is covered on the ceramic layer (3), a plurality of rubber particles (8) are evenly distributed in the felt layer (6), and a wear-resistant layer (7) is covered on the rubber particles (8).

2. The high wear-resistant pallet PE pad film according to claim 1, characterized in that, The bottom of the PE film base layer (1) is also bonded with multiple foams (4), and the bottom of the foams (4) is covered with a separable membrane (5).

3. The high wear-resistant pallet PE pad film according to claim 1, characterized in that, The metal layer (2) includes transverse reinforcing strips (21) evenly distributed laterally and longitudinal reinforcing strips (22) evenly distributed longitudinally, with the transverse reinforcing strips (21) and longitudinal reinforcing strips (22) arranged alternately.

4. The high wear-resistant pallet PE pad film according to claim 1, characterized in that, The metal layer (2) is made of aluminum alloy oxide film, and the thickness of the metal layer (2) is 8-10 μm.

5. The high abrasion-resistant pallet PE pad film according to claim 1, characterized in that, The ceramic layer (3) is made of silicon carbide and has a thickness of 10-12 μm.

6. The high wear-resistant pallet PE pad film according to claim 2, characterized in that, The foam (4) is PE foam, and the thickness of the foam (4) is 6-8 μm.

7. The high abrasion-resistant pallet PE pad film according to claim 1, characterized in that, The rubber particles (8) have a semi-circular umbrella-shaped structure and the height of the rubber particles (8) is 1 to 2 μm.

8. The high abrasion-resistant pallet PE pad film according to claim 1, characterized in that, The wear-resistant layer (7) is made of polyester film, and the thickness of the wear-resistant layer (7) is 0.5 to 1.5 μm.