Self-cleaning heat exchanger
By designing a self-cleaning heat exchanger, the inlet, outlet, and gear-driven cleaning pipe are used to achieve comprehensive cleaning of the inner wall of the heat exchanger, solving the problems of scale residue and uneven heat distribution, and improving heat exchange efficiency and equipment stability.
Patent Information
- Application Number
- CN202423076834.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Scale residue inside the hot water pipes during use affects heat exchange efficiency, and uneven heat distribution in the cold water pipes leads to heat loss.
A self-cleaning heat exchanger was designed, comprising an inlet, an outlet, a drive motor, gears, and a cleaning tube. By injecting cleaning fluid and rotating the cleaning tube with the gears, the inner wall of the heat exchange chamber can be thoroughly cleaned.
It effectively removes dirt from the heat exchange chamber, ensuring that all parts are cleaned, improving heat exchange efficiency, reducing equipment shaking, and enhancing equipment stability and cleaning effect.
Smart Images

Figure CN223580780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger technology, specifically to a self-cleaning heat exchanger. Background Technology
[0002] A heat exchanger is a device used to transfer heat between fluids at different temperatures. It is crucial in many industrial and domestic applications. Here is some specific information about heat exchangers. The working principle of a heat exchanger is based on three basic modes of heat transfer: conduction, convection, and radiation. In an indirect heat exchanger, two fluids at different temperatures exchange heat through a solid wall without direct contact. This design prevents the two fluids from mixing while allowing heat to be transferred from the higher-temperature fluid to the lower-temperature fluid. A mixing heat exchanger, on the other hand, transfers heat by allowing the two fluids to come into direct contact. This method is typically used in applications requiring rapid and high-volume heat exchange. Indirect heat exchangers include shell-and-tube and plate types. Shell-and-tube heat exchangers consist of a shell, tube bundle, tube sheet, and end caps, where one fluid flows inside the tubes and the other flows outside, exchanging heat through the tube walls. Regenerative heat exchangers transfer heat from a higher-temperature fluid to a lower-temperature fluid through a regenerative medium, commonly found in certain industrial processes. Mixing heat exchangers exchange heat through direct contact between the two fluids, such as cooling towers and gas scrubbing towers.
[0003] During use, a large amount of scale will remain in the hot water pipes of the heat exchanger, which will affect the heat exchange efficiency of the heat exchanger. At the same time, the side of the cold water flowing in the cold water pipe that is away from the hot water pipe absorbs less heat than the side of the cold water that is closer to the hot water pipe. As a result, the heat in the hot water pipe cannot be fully absorbed, and the heat of the hot water in the pipe is lost to the outside, thus affecting the heat exchanger. To address this, we propose a self-cleaning heat exchanger. Utility Model Content
[0004] The purpose of this invention is to provide a self-cleaning heat exchanger to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning heat exchanger, comprising an exchange chamber:
[0006] The lower ends of both sides of the exchange chamber are provided with mounting plates, and the lower ends of the two sets of mounting plates are provided with base plates. The upper end of the exchange chamber is provided with a water inlet, and the lower surface of the exchange chamber is provided with a water outlet. The left side of the exchange chamber is provided with a fixing plate, and two sets of exchange pipes are inserted between the exchange chamber and the fixing plate. The interior of the exchange chamber is provided with a cleaning pipe.
[0007] Preferably, support seats are provided at the four corners of the lower surface of the base plate, and rubber anti-slip blocks are provided at the lower ends of the four sets of support seats. The rubber anti-slip blocks can increase the friction between the heat exchanger and the ground, effectively reduce the shaking of the equipment caused by vibration, and thus maintain the stable operation of the equipment.
[0008] Preferably, the front surface of the exchange chamber has a slot, and an observation window is provided in the slot to facilitate observation of the situation inside the exchange chamber.
[0009] Preferably, a piston is inserted between the inlet and outlet to facilitate the addition or removal of cleaning fluid into the exchange chamber.
[0010] Preferably, the fixing plate is provided with fixing frames on both the front and rear sides, and the two sets of fixing frames are connected to the left side of the exchange compartment on opposite sides, which can facilitate the passage of the drive motor.
[0011] Preferably, the cleaning tube is provided with a gear at its left end, and a matching tooth groove is provided on the left side of the exchange chamber, which allows the cleaning tube to rotate to clean the exchange chamber.
[0012] Preferably, a drive motor is installed on the left side of the gear, and a rotating plate is rotatably installed on the left side of the exchange compartment and the fixed plate. The drive motor is fixedly installed on the left side of the rotating plate, which allows the gear to rotate on the left side of the exchange compartment via the rotating plate when the drive motor drives the gear to rotate.
[0013] This utility model has at least the following beneficial effects:
[0014] The system is equipped with an inlet and an outlet. By opening the piston at the inlet, cleaning fluid is added into the exchange chamber. After cleaning is completed, the wastewater is discharged by opening the piston at the outlet.
[0015] Equipped with a drive motor, turning on the motor causes the gears to rotate within the exchange chamber. The gears engage with the grooves within the exchange chamber, causing the cleaning tube to rotate around the center of the chamber and then in a circular motion. This rotation of the cleaning tube along the inner wall allows for wider coverage, ensuring that all parts of the chamber's interior are cleaned. The rotation further enhances the cleaning effect, allowing the bristles or cleaning tools on the cleaning tube to reach deeper into the dirt and residue, effectively removing them. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;
[0018] Figure 3This is a cross-sectional view of the exchange compartment of this utility model;
[0019] Figure 4 This is a partial structural diagram of the present invention.
[0020] In the diagram: 1. Exchange chamber; 2. Mounting plate; 3. Base plate; 4. Support base; 5. Observation window; 6. Inlet; 7. Outlet; 8. Piston; 9. Fixing plate; 10. Fixing frame; 11. Exchange pipe; 12. Cleaning pipe; 13. Gear; 14. Drive motor; 15. Rotating plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution: a self-cleaning heat exchanger, including an exchange chamber 1:
[0023] The lower ends of the left and right sides of the exchange chamber 1 are equipped with mounting plates 2. The bottom plates 3 are installed at the lower ends of the two sets of mounting plates 2. The upper end of the exchange chamber 1 is equipped with a water inlet 6, and the lower surface of the exchange chamber 1 is equipped with a water outlet 7. The left side of the exchange chamber 1 is equipped with a fixing plate 9, and two sets of exchange pipes 11 are inserted between the exchange chamber 1 and the fixing plate 9. The interior of the exchange chamber 1 is equipped with a cleaning pipe 12.
[0024] Support seats 4 are installed at the four corners of the lower surface of the base plate 3, and rubber anti-slip blocks are installed at the lower ends of the four sets of support seats 4. During the operation of the equipment, a certain degree of vibration may occur. The rubber anti-slip blocks can increase the friction between the heat exchanger and the ground, effectively reduce the shaking of the equipment caused by vibration, and thus maintain the stable operation of the equipment.
[0025] The front surface of the exchange chamber 1 is provided with a slot, and an observation window 5 is provided in the slot. Through the observation window 5, the working conditions inside the exchange chamber 1 can be seen directly, such as the flow state of the fluid and the surface condition of the exchange pipe 11. The staff can understand the operation of the exchange chamber 1 in real time without opening the equipment or using complicated testing equipment, and promptly detect abnormal phenomena such as scaling, corrosion, and leakage.
[0026] A piston 8 is inserted between the inlet 6 and the outlet 7. The piston 8 allows the inlet 6 and the outlet 7 to be easily blocked or opened. By opening the piston 8 of the inlet 6, cleaning fluid is added into the exchange chamber 1. After cleaning, the wastewater is discharged by opening the piston 8 of the outlet 7.
[0027] Fixing frames 10 are provided on both the front and rear sides of the fixing plate 9, and the two sets of fixing frames 10 are connected to the left side of the exchange chamber 1 on the side that are far apart. The fixing plate 9 can be fixed by the fixing frames 10, so that the rotating drive motor 14 can pass through easily.
[0028] A gear 13 is provided at the left end of the cleaning tube 12, and a matching tooth groove is provided on the left side of the exchange chamber 1. A drive motor 14 is installed on the left side of the gear 13, and a rotating plate 15 is rotatably installed on the left side of the exchange chamber 1 and the fixing plate 9. The drive motor 14 is fixedly installed on the left side of the rotating plate 15. By turning on the drive motor 14, the gear 13 is driven to rotate in the exchange chamber 1. Then, through the engagement of the gear 13 with the tooth groove in the exchange chamber 1, the gear 13 drives the cleaning tube 12 to rotate around the center of the exchange chamber 1, and then rotates in a circle around the gear 13 to clean the inner wall of the exchange chamber 1.
[0029] Working principle: In use, by opening the piston 8 of the inlet 6, cleaning fluid is added into the exchange chamber 1. By turning on the drive motor 14, the gear 13 is driven to rotate inside the exchange chamber 1. Then, through the engagement of the gear 13 with the tooth groove inside the exchange chamber 1, the gear 13 drives the cleaning pipe 12 to rotate around the center of the exchange chamber 1, and then rotates in a circular motion to clean the inner wall of the exchange chamber 1. After cleaning, by opening the piston 8 of the outlet 7, the cleaned wastewater can be discharged.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A self-cleaning heat exchanger, characterized by, Including exchange warehouse (1): Both sides of the lower end of the exchange warehouse (1) are provided with mounting plates (2), two groups of mounting plates (2) are provided with bottom plates (3) at the lower end, the upper end of the exchange warehouse (1) is provided with a water inlet (6), and the lower surface of the exchange warehouse (1) is provided with a water outlet (7), the left side of the exchange warehouse (1) is provided with a fixed plate (9), and two groups of exchange pipes (11) are inserted between the exchange warehouse (1) and the fixed plate (9), and the inside of the exchange warehouse (1) is provided with a cleaning pipe (12).
2. The self-cleaning heat exchanger of claim 1, wherein: The lower surface of the bottom plate (3) is provided with a support seat (4) at the four corners, and the lower end of the four groups of support seats (4) is provided with a rubber anti-skid block.
3. The self-cleaning heat exchanger of claim 1, wherein: The front surface of the exchange warehouse (1) is provided with a slot, and the slot is provided with an observation window (5).
4. The self-cleaning heat exchanger of claim 1, wherein: The middle of the water inlet (6) and the water outlet (7) is provided with a piston (8).
5. The self-cleaning heat exchanger of claim 1, wherein: The front and back of the fixed plate (9) are provided with fixed frames (10), and the far sides of the two groups of fixed frames (10) are connected to the left side of the exchange warehouse (1).
6. The self-cleaning heat exchanger of claim 1, wherein: The left end of the cleaning pipe (12) is provided with a gear (13), and the left side of the inside of the exchange warehouse (1) is provided with a matching gear slot.
7. The self-cleaning heat exchanger of claim 6, wherein: The left side of the gear (13) is provided with a driving motor (14), the left side of the exchange warehouse (1) and the fixed plate (9) are rotatably provided with a rotating plate (15), and the driving motor (14) is fixedly installed on the left side of the rotating plate (15).