Production equipment for preparing high-purity lutein ester from marigold extract
By adopting a bidirectional stirring blade design in the marigold extract preparation equipment, the problem of uneven mixing caused by unidirectional single-axis stirring was solved, and the yield of lutein esters was increased.
Patent Information
- Application Number
- CN202423057511.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing production equipment for preparing high-purity lutein esters from marigold extract, the unidirectional single-shaft stirring method leads to uneven mixing of raw materials, affecting the yield of lutein esters.
The device employs a bidirectional stirring blade design, which uses a motor-driven transmission belt and gear meshing system to achieve periodic forward and reverse rotation of the stirring blades. Combined with the bevel gear, this ensures thorough mixing of the raw materials.
It improved the stirring rate and mixing effect, thus increasing the yield of lutein esters.
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Figure CN223586616U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lutein production technical field especially to a production equipment for preparing high-purity lutein ester from marigold extract. BACKGROUND
[0002] Lutein is an oxygen-containing carotenoid, which is widely present in the flowers, leaves and fruits of plants. The petal of marigold has the highest lutein content. Recent researches show that the stability of free lutein is poor in vitro, and it is prone to oxidative degradation. The stability of lutein in the form of lutein ester is obviously better than that of free lutein. It is found that lutein ester is more easily absorbed by the human body. It can be converted into free lutein in the human body. Free lutein has the effects of antioxidant, free radical elimination, anticancer and reduction of cardiovascular disease incidence. It is also one of the main components of macular pigment in human eyes. It has significant effects in preventing and treating senile cataract and macular degeneration. Therefore, the development and application of lutein ester are of great significance.
[0003] For example, a utility model patent with the publication number CN212881152U and the name of a production equipment for preparing high-purity lutein ester from marigold extract includes a supercritical CO2 extraction tank. The supercritical CO2 extraction tank is provided with a marigold extract feeding port. The marigold extract can be extracted and purified. The supercritical CO2 extraction tank is connected to a stainless steel tank through a first conduit. A filter and a buffer valve are arranged on the first conduit. A motor is fixedly arranged on the top of the stainless steel tank. A rotating shaft is fixedly connected to the output end of the motor. A rotating blade is arranged on the rotating shaft. An ethyl acetate inlet and an anhydrous ethanol inlet are arranged on the top of the stainless steel tank. An electric heating jacket is arranged at the bottom of the stainless steel tank. The stainless steel tank is connected to a high-speed centrifuge through a second conduit. The high-speed centrifuge is connected to the top of the stainless steel tank through a third conduit and connected to a vacuum drying box through a fourth conduit. A filter screen is arranged on the third conduit and the fourth conduit. The raw materials used in the utility model are widely sourced, and the production cost is low. The solvent can be reused. The above-mentioned device drives the rotating shaft and the rotating helical blade by the motor to stir and mix the ethyl acetate, the anhydrous ethanol and the high-purity marigold extract in the stainless steel tank. However, the stirring mode is one-way single-shaft stirring, which may cause uneven mixing of the raw materials, thereby affecting the yield of lutein ester. SUMMARY
[0004] In order to overcome the defects of the prior art pointed out above, the present inventors have conducted in-depth research, and after a lot of creative labor, the present utility model has been completed.
[0005] Specifically, the technical problem to be solved by the utility model is to provide a production equipment for preparing high-purity lutein ester from marigold extract, so as to solve the technical problem that the above device stirs and mixes ethyl acetate, anhydrous ethanol and high-purity marigold extract in the stainless steel tank through the motor driving rotating shaft and rotating spiral blade, but the stirring mode is one-way single-shaft stirring, which may cause uneven mixing of raw materials, thereby affecting the subsequent lutein ester yield.
[0006] To solve the above technical problem, the utility model provides the following technical scheme:
[0007] A production equipment for preparing high-purity lutein ester from marigold extract, including stainless steel tank and fixedly arranged base at the lower end of the stainless steel tank, the outer wall of the stainless steel tank is equipped with connecting frame, the upper end of the connecting frame is equipped with driving assembly, the driving assembly includes fixed plate arranged at the upper end of the connecting frame, the lower end surface of the fixed plate is equipped with motor on one side, the output end of the motor is connected with driving wheel, the upper end surface of the fixed plate is equipped with transmission wheel on the side away from the driving wheel, the outer wall of the driving wheel and transmission wheel is wound with transmission belt, the lower end surface of the transmission wheel is connected with adjusting rod, the end away from the transmission wheel of the adjusting rod is connected with gear rod, the outer wall of the gear rod is sleeved with slide rail, the gear rod is equipped with gear on one side, the lower end of the gear is equipped with fixed shaft, the middle end of the inside of the stainless steel tank is equipped with stirring assembly, the stirring assembly includes connecting sleeve sleeved on the outer wall of the fixed shaft, the outer wall of the connecting sleeve is equipped with a plurality of first connecting rods, the lower end of the first connecting rod is connected with first stirring blade, the lower end of the connecting sleeve is equipped with two groups of first bevel gears which are symmetrical to each other, the outer wall of the two groups of first bevel gears is equipped with two groups of second bevel gears which are symmetrical to each other, the lower end of one group of first bevel gears is connected with fixed rod, the outer wall of the fixed rod is equipped with a plurality of second connecting rods, the lower end of the second connecting rod is connected with second stirring blade, the lower end of the stainless steel tank is connected with discharge port, the upper end of the discharge port is equipped with electromagnetic valve.
[0008] As an improved technical scheme, the lower end of the driving wheel and transmission wheel is rotationally connected with the fixed plate, the transmission wheel and the driving wheel are drivingly connected through the transmission belt, the lower end of the transmission wheel is fixedly connected with the adjusting rod, and the lower end of the adjusting rod is rotationally connected with the upper end surface of the gear rod.
[0009] As an improved technical scheme, the gear rod is movably inserted into the middle end of the slide rail, and the middle end of the slide rail is provided with a sliding groove matched with the gear rod.
[0010] As an improved technical scheme, the upper end of the fixed shaft is fixedly connected with the lower end surface of the fixed plate, the gear is movably sleeved on the outer wall of the upper end of the fixed shaft, the middle end of the gear is rotationally connected with the outer wall of the fixed shaft, the fixed shaft is movably inserted into the slide rail, the slide rail is rotationally connected with the outer wall of the fixed shaft, and the gear and the gear rod are meshed with each other.
[0011] As an improved technical solution, the connecting sleeve is rotatably sleeved on the outer wall of the fixed shaft, and both sets of the first bevel gears are rotatably sleeved on the outer wall of the fixed shaft. One set of the first bevel gears located at the upper end is fixedly connected to the lower end face of the connecting sleeve.
[0012] As an improved technical solution, the upper end of the fixed rod is fixedly connected to one of the first bevel gears located at the lower end, and the ends of the second bevel gears that are close to each other are rotatably connected to the outer wall of the fixed shaft.
[0013] As an improved technical solution, the first bevel gear and the second bevel gear mesh with each other.
[0014] After adopting the above technical solution, the beneficial effects of this utility model are:
[0015] This invention involves starting a motor, which drives a gear rack to slide back and forth periodically along a groove via an adjusting rod. The gear rotates forward and backward periodically, causing the first stirring blade to rotate forward and backward periodically inside the stainless steel tank. Furthermore, with the first bevel gear driving the second bevel gear, the second stirring blade rotates periodically, always in the opposite direction to the first stirring blade. The combined action of the second and first stirring blades ensures thorough mixing of the raw materials inside the stainless steel tank, accelerating the mixing rate and improving the mixing effect, resulting in a higher yield of lutein esters. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the production equipment for preparing high-purity lutein esters from marigold extract according to this utility model.
[0018] Figure 2 This is a three-dimensional structural diagram of the drive component of the production equipment for preparing high-purity lutein esters from marigold extract according to this utility model.
[0019] Figure 3 This is a three-dimensional structural diagram of the stirring component of the production equipment for preparing high-purity lutein esters from marigold extract according to this utility model.
[0020] Figure 4 This is a partial cross-sectional three-dimensional structural schematic diagram of the production equipment for preparing high-purity lutein esters from marigold extract according to this utility model.
[0021] Figure 5 The utility model discloses a stainless steel tank three -dimensional structure schematic view of production equipment for preparing high purity lutein ester from marigold extract.
[0022] Mark explanation:
[0023] 1, stainless steel tank;2, base;3, connecting frame;4, drive assembly;401, fixed plate;402, motor;403, drive wheel;404, transmission wheel;405, transmission belt;406, adjusting rod;407, rack;408, slide rail;409, sliding groove;410, gear;411, fixed shaft;5, stirring assembly;51, connecting sleeve;52, first connecting rod;53, first stirring blade;54, first bevel gear;55, second bevel gear;56, fixed rod;57, second connecting rod;58, second stirring blade;6, discharge port;7, electromagnetic valve. Specific implementation
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.
[0026] Meanwhile, "and / or" or "and / or" appearing throughout the text means that it includes three schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B schemes.
[0027] In addition, the description of "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0028] For example, Figures 1-5As shown in the embodiment, the production equipment for preparing high-purity lutein ester from marigold extract includes a stainless steel tank 1, a base 2 fixedly arranged at the lower end of the stainless steel tank 1, a connecting frame 3 arranged on the outer wall of the stainless steel tank 1, a driving assembly 4 arranged at the upper end of the connecting frame 3, the driving assembly 4 including a fixed plate 401 arranged at the upper end of the connecting frame 3, a motor 402 arranged at one side of the lower end surface of the fixed plate 401, a driving wheel 403 connected to the output end of the motor 402, a transmission wheel 404 arranged at the side of the upper end surface of the fixed plate 401 away from the driving wheel 403, a transmission belt 405 wound around the outer walls of the driving wheel 403 and the transmission wheel 404, an adjusting rod 406 connected to the end of the transmission wheel 404 away from the transmission belt 405, a toothed rod 407 connected to the end of the adjusting rod 406 away from the transmission wheel 404, a sliding rail 408 sleeved on the outer wall of the toothed rod 407, a gear 410 arranged at one side of the toothed rod 407, a fixed shaft 411 arranged at the lower end of the gear 410, a stirring assembly 5 arranged in the middle of the inner part of the stainless steel tank 1, the stirring assembly 5 including a connecting sleeve 51 sleeved on the outer wall of the fixed shaft 411, a plurality of first connecting rods 52 arranged on the outer wall of the connecting sleeve 51, a plurality of first stirring blades 53 connected to the lower ends of the first connecting rods 52, two groups of first bevel gears 54 symmetrically arranged at the lower end of the connecting sleeve 51, two groups of second bevel gears 55 symmetrically arranged at the outer walls of the two groups of first bevel gears 54, a fixed rod 56 connected to the lower end of one group of the first bevel gears 54, a plurality of second connecting rods 57 arranged on the outer wall of the fixed rod 56, and a plurality of second stirring blades 58 connected to the lower ends of the second connecting rods 57, a discharge port 6 communicated with the lower end of the stainless steel tank 1, and an electromagnetic valve 7 arranged at the upper end of the discharge port 6.
[0029] The lower ends of the driving wheel 403 and the transmission wheel 404 are rotationally connected to the fixed plate 401, the transmission wheel 404 and the driving wheel 403 are drivingly connected through the transmission belt 405, the lower end of the transmission wheel 404 is fixedly connected to the adjusting rod 406, and the lower end of the adjusting rod 406 is rotationally connected to the upper end surface of the toothed rod 407.
[0030] The toothed rod 407 is movably inserted into the middle end of the sliding rail 408, and the middle end of the sliding rail 408 is provided with a sliding groove 409 matched with the toothed rod 407.
[0031] The upper end of the fixed shaft 411 is fixedly connected to the lower end surface of the fixed plate 401, the gear 410 is movably sleeved on the outer wall of the upper end of the fixed shaft 411, the middle end of the gear 410 is rotationally connected to the outer wall of the fixed shaft 411, the fixed shaft 411 movably penetrates through the sliding rail 408, the sliding rail 408 is rotationally connected to the outer wall of the fixed shaft 411, and the gear 410 and the toothed rod 407 are in meshing engagement.
[0032] The connecting sleeve 51 is rotationally sleeved on the outer wall of the fixed shaft 411, the two groups of first bevel gears 54 are also rotationally sleeved on the outer wall of the fixed shaft 411, and one group of the first bevel gears 54 at the upper end is fixedly connected to the lower end surface of the connecting sleeve 51.
[0033] The upper end of the fixed rod 56 is fixedly connected with one set of first bevel gears 54 at the lower end, and the second bevel gears 55 are rotationally connected with the outer wall of the fixed shaft 411 at the end close to each other.
[0034] The first bevel gears 54 and the second bevel gears 55 are in mesh with each other.
[0035] A certain proportion of ethyl acetate, anhydrous ethanol and high-purity marigold extract are put into the stainless steel tank 1, the motor 402 is started to drive the driving wheel 403 to rotate, the driving wheel 403 drives the adjusting rod 406 to rotate through the transmission belt 405, the lower end of the adjusting rod 406 is rotationally connected with the toothed rod 407, and the toothed rod 407 is movably inserted into the middle end of the sliding rail 408, so that the toothed rod 407 slides along the sliding groove 409 while driving the sliding rail 408 to rotate along the fixed shaft 411 during the rotation of the adjusting rod 406, and since the toothed rod 407 and the gear 410 are in mesh with each other, the toothed rod 407 drives the gear 410 to rotate, the gear 410 drives the connecting sleeve 51 to rotate, the connecting sleeve 51 drives the first stirring blade 53 to rotate through the first connecting rod 52, and the first stirring blade 53 stirs the raw materials in the stainless steel tank 1, and since the toothed rod 407 periodically slides back and forth along the sliding groove 409 under the driving of the adjusting rod 406, the gear 410 periodically rotates forward and reversely, and thus the first stirring blade 53 periodically rotates forward and reversely in the stainless steel tank 1, so as to avoid that the raw materials in the stainless steel tank 1 are stirred in the same direction, and under the action of inertia, part of the raw materials will remain relatively stationary during the movement, causing uneven stirring, and during the periodic forward and reverse rotation of the connecting sleeve 51 along with the gear 410, the first bevel gears 54 at the lower end surface of the connecting sleeve 51 drive the second bevel gears 55 to rotate, the second bevel gears 55 drive the first bevel gears 54 at the lower end to rotate, and the rotating directions of the two sets of first bevel gears 54 are always opposite, so that the rotating direction of the fixed rod 56 and the rotating direction of the connecting sleeve 51 are always opposite, and thus the rotating direction of the second stirring blade 58 and the rotating direction of the first stirring blade 53 are always opposite, and under the cooperation of the second stirring blade 58 and the first stirring blade 53, the raw materials in the stainless steel tank 1 can be fully mixed, the stirring rate is accelerated, the mixing effect is better, and the yield of lutein ester is higher.
[0036] It should be understood that the use of these embodiments is only for the purpose of illustrating the present application and is not intended to limit the protection scope of the present application. In addition, it should also be understood that after reading the technical content of the present application, those skilled in the art can make various modifications, modifications and / or variations to the present application, and all these equivalent forms also fall within the protection scope defined by the claims attached hereto.
Claims
1. A production apparatus for preparing high-purity lutein esters from marigold extract, comprising a stainless steel tank (1) and a base (2) fixedly disposed at the lower end of the stainless steel tank (1), characterized in that: The stainless steel tank (1) has a connecting frame (3) on its outer wall. The upper end of the connecting frame (3) is provided with a driving assembly (4). The driving assembly (4) includes a fixing plate (401) located on the upper end of the connecting frame (3). A motor (402) is provided on one side of the lower end face of the fixing plate (401). The output end of the motor (402) is connected to a driving wheel (403). A transmission wheel (4) is provided on the side of the upper end face of the fixing plate (401) away from the driving wheel (403). 04), the drive wheel (403) and the transmission wheel (404) are wound with a transmission belt (405), the lower end face of the transmission wheel (404) is connected to an adjusting rod (406), the end of the adjusting rod (406) away from the transmission wheel (404) is connected to a rack (407), the outer wall of the rack (407) is fitted with a slide rail (408), a gear (410) is provided on one side of the rack (407), and the lower end of the gear (410) is provided with a fixed... A fixed shaft (411) is provided. A stirring assembly (5) is provided in the middle of the stainless steel tank (1). The stirring assembly (5) includes a connecting sleeve (51) sleeved on the outer wall of the fixed shaft (411). The outer wall of the connecting sleeve (51) is provided with several sets of first connecting rods (52). The lower end of the first connecting rod (52) is connected to a first stirring blade (53). The lower end of the connecting sleeve (51) is provided with two sets of first bevel gears (54) that are symmetrical to each other. The outer walls of the two sets of first bevel gears (54) are provided with two sets of second bevel gears (55) that are symmetrical to each other. The lower end of one set of first bevel gears (54) is connected to a fixed rod (56). The outer wall of the fixed rod (56) is provided with several sets of second connecting rods (57). The lower end of the second connecting rod (57) is connected to a second stirring blade (58). The lower end of the stainless steel tank (1) is connected to a discharge port (6). The upper end of the discharge port (6) is provided with a solenoid valve (7).
2. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The lower ends of the drive wheel (403) and transmission wheel (404) are rotatably connected to the fixed plate (401). The transmission wheel (404) and drive wheel (403) are connected by a transmission belt (405). The lower end of the transmission wheel (404) is fixedly connected to the adjusting rod (406). The lower end of the adjusting rod (406) is rotatably connected to the upper end face of the rack (407).
3. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The rack (407) is movably inserted into the middle end of the slide rail (408), and the middle end of the slide rail (408) is provided with a groove (409) that cooperates with the rack (407).
4. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The upper end of the fixed shaft (411) is fixedly connected to the lower end face of the fixed plate (401). The gear (410) is movably sleeved on the upper end of the outer wall of the fixed shaft (411). The middle end of the gear (410) is rotatably connected to the outer wall of the fixed shaft (411). The fixed shaft (411) moves through the slide rail (408). The slide rail (408) is rotatably connected to the outer wall of the fixed shaft (411). The gear (410) and the rack (407) mesh with each other.
5. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The connecting sleeve (51) is rotatably sleeved on the outer wall of the fixed shaft (411), and both sets of the first bevel gears (54) are rotatably sleeved on the outer wall of the fixed shaft (411). One of the sets of the first bevel gears (54) located at the upper end is fixedly connected to the lower end face of the connecting sleeve (51).
6. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The upper end of the fixed rod (56) is fixedly connected to one of the first bevel gears (54) located at the lower end, and the end of the second bevel gear (55) that is close to each other is rotatably connected to the outer wall of the fixed shaft (411).
7. The production equipment for preparing high-purity lutein esters from marigold extract according to claim 1, characterized in that: The first bevel gear (54) and the second bevel gear (55) mesh with each other.
Citation Information
Patent Citations
Production equipment for preparing high-purity lutein ester from marigold extract
CN212881152U