Molten aluminum ingot casting device

Abstract

The utility model relates to the technical field of molten aluminum ingot casting, and provides a molten aluminum ingot casting device which comprises a base, the top of the base is fixedly connected with a support, the side face of the support is fixedly connected with a numerical control sliding rail, the side face of the numerical control sliding rail is electrically connected with molten aluminum discharging equipment, and the top of the base is provided with an accelerated solidification device. The solidification accelerating device comprises a fixing plate, the bottom of the fixing plate is fixedly connected to the top of the base, a motor is fixedly connected to the side face of the fixing plate, an output shaft of the motor is fixedly connected with an electric telescopic rod, a liquid blocking partition plate is fixedly connected to the side face of the electric telescopic rod, and an ingot casting box is slidably connected to the top of the base. And the top of the base is fixedly connected with a low-temperature box. The motor and the electric telescopic rod cooperate to control the position of the liquid blocking partition plate. The problem that the solidification time of molten aluminum ingots is slow is solved through the accelerated solidification device.

Description

TECHNICAL FIELD

[0001] The utility model relates to molten aluminum ingot casting technical field, specifically, relate to a molten aluminum ingot casting device. BACKGROUND

[0002] Molten aluminum ingot casting is an important link in the aluminum production process, which casts molten aluminum into aluminum ingots, providing high-quality raw materials for subsequent processing and manufacturing. Through this process, aluminum can be widely used in construction, automobile, electronics, electrical appliances and aerospace industries.

[0003] According to the molten aluminum ingot casting flow dividing device (public number: CN202343893U) of one kind disclosed, it includes flow dividing device main part and melt flow groove, its characterized in that the flow dividing device main part is the circular truncated cone cylinder, a plurality of flow dividing ports are equipped on the side of flow dividing device main part, the flow dividing device main part in the other side is equipped with the burner, the burner is connected with the gas pipe, the melt flow groove front end is connected with the flow pipe, the outlet of flow pipe is adjacent with the inlet of flow dividing device main part and is communicated by the temperature resistant hose, and the filter screen is equipped at the connection of melt flow groove and flow pipe. The utility model can eliminate the generation of secondary slag, ensure the impurity quality requirement of ingot, and reduce the production cost of slag.

[0004] The melt flow groove, flow dividing port and burner in the above-mentioned application cooperate with each other to achieve the effect of eliminating the generation of secondary slag and reducing the production cost of slag, but cannot solve the problem of slow solidification time of molten aluminum ingot casting. Therefore, we propose a molten aluminum ingot casting device. UTILITY MODEL CONTENTS

[0005] The utility model provides a molten aluminum ingot casting device, which solves the problems raised in the above-mentioned document.

[0006] The technical scheme of the utility model is as follows: a base is provided, a support is fixedly connected to the top of the base, a numerical control sliding rail is fixedly connected to the side surface of the support, an aluminum liquid outlet device is electrically connected to the side surface of the numerical control sliding rail, and an accelerated solidification device is arranged on the top of the base.

[0007] Further, the accelerated solidification device comprises a fixed plate, the bottom of the fixed plate is fixedly connected to the top of the base, a motor is fixedly connected to the side surface of the fixed plate, an output shaft of the motor is fixedly connected to an electric telescopic rod, a liquid blocking baffle is fixedly connected to the side surface of the electric telescopic rod, a casting ingot box is slidably connected to the top of the base, and a low-temperature box is fixedly connected to the top of the base. The position of the liquid blocking baffle is controlled by the cooperation of the motor and the electric telescopic rod to accurately adjust the flow of the liquid. The low-temperature box provides a cooling environment to help quickly reduce the temperature and further accelerate the solidification process. The casting ingot box provides a space for storing liquid metal materials to ensure that the materials can be uniformly cooled during the solidification process and finally form a solid.

[0008] Further, the top of the liquid resistance baffle is at the same level as the bottom of the liquid outlet device of the aluminum liquid, and the top of the low-temperature box is electrically connected with a display and temperature controller. The display and temperature controller can set and adjust the target temperature of the low-temperature box. Through electrical connection, it can automatically control the refrigeration equipment of the low-temperature box according to the displayed temperature information, and keep the temperature within the preset range.

[0009] Further, the side of the low-temperature box is provided with an opening, and the side of the opening is rotatably connected with a rotating shaft. The rotating shaft is connected with the side of the opening, so that the opening can be opened and closed by rotating or overturning. This design improves the sealing performance of the opening and the flexibility of operation.

[0010] Further, the side of the rotating shaft is fixedly connected with an opening plate, and the side of the opening plate is located on the displacement track of the ingot box. The ingot box is used to accommodate and carry the liquid aluminum metal, and keeps its shape during casting.

[0011] Further, the circumferential surface of the rotating shaft is fixedly connected with a reset torsional spring, and one end of the reset torsional spring is fixedly connected with the side of the opening. The main function of the reset torsional spring is to provide restoring force to make the rotating shaft and related parts automatically return to the original position after external force.

[0012] Further, the initial state of the reset torsional spring is a relaxed state, and the diameter of the liquid resistance baffle is greater than the diameter of the outlet of the liquid outlet device of the aluminum liquid. The diameter of the liquid resistance baffle is greater than the diameter of the outlet of the liquid outlet device of the aluminum liquid, which is helpful to control the flow of liquid.

[0013] Further, the top of the liquid outlet device of the aluminum liquid is provided with a liquid inlet, and the ingot box is located directly below the liquid outlet device of the aluminum liquid. The ingot box is located below to ensure that the aluminum liquid is accurately controlled during casting, avoid spilling or loss, and improve the quality and production efficiency of the ingot.

[0014] Further, the side of the electric telescopic rod is provided with an aluminum ingot collecting device, the aluminum ingot collecting device comprises a pull rod, the pull rod is fixedly connected with the side of the electric telescopic rod, the top of the low-temperature box is provided with an aluminum ingot outlet, the top of the aluminum ingot outlet is slidably connected with a sliding cover plate, and the inner bottom surface of the base is slidably connected with a collecting box. The design of the equipment system is helpful to realize efficient cooling, discharge and collection of aluminum ingots. The aluminum ingot collecting device and the sliding cover plate control the discharge of the aluminum ingot by driving the electric telescopic rod.

[0015] Further, the side surface of the sliding cover plate is fixedly connected with a reset tension spring, one end of the reset tension spring being fixedly connected to the inner side surface of the low-temperature box. When the sliding cover plate is pushed open due to external force, the reset tension spring provides reverse tension through elastic action, so that the sliding cover plate can quickly return to the closed state after the external force is removed. The reset tension spring plays multiple roles of automatic reset, improved sealing, reduced manual operation and the like in this design, and is an important component for ensuring efficient and stable operation of the equipment.

[0016] Further, the side surface of the sliding cover plate is fixedly connected with a sliding rod, one end of the sliding rod being fixedly connected with a force rod, the side surface of the force rod being located on the displacement track of the pull rod. The force rod serves as a key component for force transmission, and ensures that the externally applied force can be effectively transmitted to the sliding cover plate, thereby helping the sliding cover plate to complete the opening and closing operation.

[0017] The working principle and beneficial effects of the utility model are as follows:

[0018] 1. In the utility model, through the cooperation of the motor, the electric telescopic rod, the low-temperature box and other components, the molten aluminum is loaded into the molten aluminum outlet equipment, the molten aluminum flows into the ingot box, the motor is started, the output shaft of the motor drives the electric telescopic rod to perform reciprocating horizontal motion, the electric telescopic rod drives the liquid blocking baffle to perform reciprocating horizontal motion, thereby blocking the molten aluminum from flowing out, the ingot box is pushed to perform horizontal motion, the ingot box pushes the opening plate, the opening plate performs counterclockwise rotation, thereby driving the rotating shaft to perform counterclockwise rotation, and the ingot box is pushed into the low-temperature box to perform low-temperature accelerated solidification. Thus, the effect of accelerated solidification of the molten aluminum is realized, the work efficiency is improved, and the automatic processing of the equipment is realized.

[0019] 2. In the utility model, through the cooperation of the pull rod, the sliding cover plate, the collecting box and other components, the motor is started, the motor drives the electric telescopic rod to perform horizontal motion, thereby driving the pull rod to perform horizontal motion, when the ingot box enters the low-temperature box, the electric telescopic rod performs contraction motion, the pull rod drives the force rod to perform horizontal motion, the force rod drives the sliding rod to perform horizontal motion, and the sliding rod drives the sliding cover plate to perform horizontal motion, thereby exposing the aluminum ingot outlet, so that the solidified aluminum ingot falls into the collecting box from the aluminum ingot outlet for collection. Thus, the effect of automatic collection is realized, the work efficiency is improved, and the automation of the equipment is strengthened. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model will be explained in further detail in combination with the drawings and specific embodiments.

[0021] Figure 1 It is a front view appearance structure schematic diagram of the utility model;

[0022] Figure 2 It is a side view three-dimensional structure schematic diagram of the utility model;

[0023] Figure 3 This is a schematic diagram of the accelerated solidification device of this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the aluminum ingot collecting device of this utility model;

[0025] Figure 5 This is a side-section three-dimensional structural diagram of the present invention.

[0026] In the diagram: 1. Base; 2. Support; 3. CNC slide rail; 4. Aluminum liquid discharge equipment; 5. Accelerated solidification device; 6. Liquid inlet; 7. Aluminum ingot collection device; 51. Fixing plate; 52. Motor; 53. Electric telescopic rod; 54. Liquid blocking baffle; 55. Ingot box; 56. Low temperature chamber; 57. Display and temperature controller; 58. Opening; 59. Rotating shaft; 510. Opening plate; 511. Return torsion spring; 71. Pull rod; 72. Aluminum ingot outlet; 73. Sliding cover plate; 74. Collection box; 75. Return torsion spring; 76. Sliding rod; 77. Force-bearing rod. Detailed Implementation

[0027] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0028] Example 1

[0029] like Figures 1-5 As shown, this embodiment proposes an aluminum liquid casting device including a base 1, a bracket 2 fixedly connected to the top of the base 1, a CNC slide rail 3 fixedly connected to the side of the bracket 2, an aluminum liquid discharge device 4 electrically connected to the side of the CNC slide rail 3, and an accelerated solidification device 5 provided on the top of the base 1.

[0030] The accelerated solidification device 5 includes a fixed plate 51, the bottom of which is fixedly connected to the top of the base 1. A motor 52 is fixedly connected to the side of the fixed plate 51, and an electric telescopic rod 53 is fixedly connected to the output shaft of the motor 52. A liquid-blocking baffle 54 is fixedly connected to the side of the electric telescopic rod 53. A casting box 55 is slidably connected to the top of the base 1, and a cryogenic chamber 56 is fixedly connected to the top of the base 1. The motor 52 and the electric telescopic rod 53 work together to control the position of the liquid-blocking baffle 54 to precisely regulate the flow of liquid. The cryogenic chamber 56 provides a cooling environment to help rapidly reduce the temperature and further accelerate the solidification process. The casting box 55 provides space to store liquid metal material, ensuring that the material can cool uniformly during solidification and eventually form a solid.

[0031] The top of the liquid blocking baffle 54 is at the same level as the bottom of the aluminum liquid outlet device 4, and the top of the low-temperature box 56 is electrically connected with a display and temperature controller 57. The display and temperature controller 57 can set and adjust the target temperature of the low-temperature box 56. Through electrical connection, it can automatically control the refrigeration equipment of the low-temperature box 56 according to the displayed temperature information, and keep the temperature within the preset range.

[0032] The side of the low-temperature box 56 is provided with an opening 58, and the side of the opening 58 is rotatably connected with a rotating shaft 59. The rotating shaft 59 is connected to the side of the opening 58, so that the opening 58 can be opened and closed by rotating or flipping. This design improves the sealing performance and operational flexibility of the opening 58.

[0033] The side of the rotating shaft 59 is fixedly connected with an opening plate 510, and the side of the opening plate 510 is located on the displacement track of the ingot box 55. The ingot box 55 is used to contain and carry the aluminum liquid metal liquid, and maintains its shape during the casting process.

[0034] The circumferential surface of the rotating shaft 59 is fixedly connected with a reset torsion spring 511, and one end of the reset torsion spring 511 is fixedly connected to the side of the opening 58. The main function of the reset torsion spring 511 is to provide restoring force to make the rotating shaft 59 and related components automatically return to the original position after external force.

[0035] The initial state of the reset torsion spring 511 is a relaxed state, and the diameter of the liquid blocking baffle 54 is greater than the diameter of the outlet of the aluminum liquid outlet device 4. The diameter of the liquid blocking baffle 54 is greater than the diameter of the outlet of the aluminum liquid outlet device 4, which helps to control the flow of liquid.

[0036] The top of the aluminum liquid outlet device 4 is provided with a liquid inlet 6, and the ingot box 55 is located directly below the aluminum liquid outlet device 4. The ingot box 55 is located below to ensure that the aluminum liquid is accurately controlled during the casting process, avoiding splashing or loss, and improving the quality and production efficiency of the ingot.

[0037] In this embodiment, the molten aluminum is filled into the molten aluminum outlet device 4, the molten aluminum flows into the ingot box 55, the motor 52 is started, the output shaft of the motor 52 drives the electric telescopic rod 53 to move horizontally reciprocatingly, the electric telescopic rod 53 drives the liquid blocking baffle 54 to move horizontally reciprocatingly, thereby blocking the molten aluminum from flowing out, at this time the electric telescopic rod 53 drives the ingot box 55 to move horizontally, thereby the ingot box 55 pushes the opening plate 510 to rotate counterclockwise, the opening plate 510 drives the rotating shaft 59 to rotate counterclockwise, the ingot box 55 is pushed into the low-temperature box 56 to accelerate solidification, when the opening plate 510 loses the pushing force, the reset torsional spring 511 drives the rotating shaft 59 to rotate clockwise through the reset torsional force of itself, the rotating shaft 59 drives the opening plate 510 to rotate clockwise to reset. Thus, the effect of accelerating solidification of the molten aluminum is realized, the work efficiency is improved, and the automatic processing of the equipment is realized.

[0038] Embodiment 2

[0039] As shown in Figures 1-5 the second embodiment based on the same concept as the above-mentioned embodiment 1 also includes a pull rod 71 fixedly connected to the side of the electric telescopic rod 53, the top of the low-temperature box 56 is provided with an aluminum ingot outlet 72, the top of the aluminum ingot outlet 72 is slidably connected with a sliding cover plate 73, and the inner bottom surface of the base 1 is slidably connected with a collection box 74. The design of the equipment system is helpful to realize efficient cooling, discharging and collecting of aluminum ingots. The aluminum ingot collecting device 7 is driven by the electric telescopic rod 53, and the discharging of the aluminum ingot is controlled by the sliding cover plate 73.

[0040] The side of the sliding cover plate 73 is fixedly connected with a reset tension spring 75, one end of the reset tension spring 75 is fixedly connected to the inner side of the low-temperature box 56. When the sliding cover plate 73 is pushed open due to external force, the reset tension spring 75 will provide a reverse tension through elastic action, so that the sliding cover plate 73 can quickly return to the closed state after the external force is removed. The reset tension spring 75 plays multiple roles in this design, such as automatic reset, improved sealing, reduced manual operation, etc., and is an important part to ensure the efficient and stable operation of the equipment.

[0041] The side of the sliding cover plate 73 is fixedly connected with a sliding rod 76, one end of the sliding rod 76 is fixedly connected with a force rod 77, and the side of the force rod 77 is located on the displacement track of the pull rod 71. The force rod 77 as a key component for force transmission ensures that the external force can be effectively transmitted to the sliding cover plate 73, thereby helping it to complete the opening and closing operation.

[0042] In the embodiment, the motor 52 is started, the output shaft of the motor 52 drives the electric telescopic rod 53 to move horizontally, the electric telescopic rod 53 drives the pull rod 71 to move horizontally, when the ingot box 55 enters the low-temperature box 56, the electric telescopic rod 53 moves in contraction, the contraction of the electric telescopic rod 53 drives the pull rod 71 to move horizontally, the pull rod 71 moves horizontally to contact the force rod 77, drives the force rod 77 to move horizontally, the force rod 77 drives the sliding rod 76 to move horizontally, the sliding rod 76 drives the sliding cover plate 73 to move horizontally to expose the aluminum ingot outlet 72, so that the solidified aluminum ingot falls into the collecting box 74 to be collected, when the force rod 77 loses the pulling force, the reset tension spring 75 drives the sliding cover plate 73 to slide and reset through the reset pulling force, so that the automatic collection effect is achieved, the work efficiency is improved, and the automation of the equipment is strengthened.

[0043] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An aluminum liquid casting device, characterized in that, Includes a base (1), a bracket (2) is fixedly connected to the top of the base (1), a CNC slide rail (3) is fixedly connected to the side of the bracket (2), an aluminum liquid discharge device (4) is electrically connected to the side of the CNC slide rail (3), and an accelerated solidification device (5) is provided on the top of the base (1). The accelerated solidification device (5) includes a fixed plate (51), the bottom of which is fixedly connected to the top of the base (1), a motor (52) is fixedly connected to the side of the fixed plate (51), an electric telescopic rod (53) is fixedly connected to the output shaft of the motor (52), a liquid-blocking baffle (54) is fixedly connected to the side of the electric telescopic rod (53), an ingot box (55) is slidably connected to the top of the base (1), and a low-temperature chamber (56) is fixedly connected to the top of the base (1).

2. The aluminum liquid casting device according to claim 1, characterized in that, The top of the liquid-blocking baffle (54) is on the same horizontal plane as the bottom of the aluminum liquid discharge device (4), and the top of the low temperature chamber (56) is electrically connected to a display and temperature controller (57).

3. The aluminum liquid casting device according to claim 2, characterized in that, The low-temperature chamber (56) has an opening (58) on its side, and a rotating shaft (59) is rotatably connected to the side of the opening (58).

4. The aluminum liquid casting device according to claim 3, characterized in that, A slit plate (510) is fixedly connected to the side of the rotating shaft (59), and the side of the slit plate (510) is located on the displacement trajectory of the ingot box (55).

5. An aluminum liquid casting device according to claim 4, characterized in that, A reset torsion spring (511) is fixedly connected to the circumferential surface of the rotating shaft (59), and one end of the reset torsion spring (511) is fixedly connected to the side of the opening (58).

6. The aluminum liquid casting device according to claim 5, characterized in that, The initial state of the reset torsion spring (511) is relaxed, and the diameter of the liquid blocking baffle (54) is larger than the outlet diameter of the aluminum liquid discharge device (4).

7. The aluminum liquid casting device according to claim 6, characterized in that, The top of the aluminum liquid discharge device (4) is provided with a liquid inlet (6), and the ingot box (55) is located directly below the aluminum liquid discharge device (4).

8. The aluminum liquid casting device according to claim 7, characterized in that, An aluminum ingot collection device (7) is provided on the side of the electric telescopic rod (53). The aluminum ingot collection device (7) includes a pull rod (71), which is fixedly connected to the side of the electric telescopic rod (53). An aluminum ingot outlet (72) is opened on the top of the low temperature box (56). A sliding cover plate (73) is slidably connected to the top of the aluminum ingot outlet (72). A collection box (74) is slidably connected to the bottom surface of the inner side of the base (1).

9. An aluminum liquid casting device according to claim 8, characterized in that, A reset spring (75) is fixedly connected to the side of the sliding cover (73), and one end of the reset spring (75) is fixedly connected to the inner side of the low temperature chamber (56).

10. An aluminum liquid casting device according to claim 9, characterized in that, A sliding rod (76) is fixedly connected to the side of the sliding cover plate (73), and a force-bearing rod (77) is fixedly connected to one end of the sliding rod (76). The side of the force-bearing rod (77) is located on the displacement trajectory of the pull rod (71).

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