Semi-automatic wheel stamping and mounting equipment

Abstract

The utility model relates to semi-automatic wheel stamping installation equipment which comprises a stamping platform, a limiting seat, a left stamping handle, a right stamping handle, a left stamping assembly and a right stamping assembly, the limiting seat is fixed in the middle of the stamping platform, and the left stamping handle and the right stamping handle are arranged on the left side and the right side of the limiting seat. The limiting seat is provided with a left limiting plate and a right limiting plate which are arranged in a spaced mode relative to the left stamping handle and the right stamping handle, the left limiting plate and the right limiting plate are correspondingly provided with limiting notches with openings facing the same side, and the gearbox is placed on the limiting seat in the opening direction of the limiting notches. Shaft bodies on the two sides of the gearbox extend out of the limiting base through the limiting notches, the left stamping handle and the right stamping handle are each provided with a wheel, the left stamping assembly and the right stamping assembly drive the left stamping handle and the right stamping handle respectively, and therefore the two wheels are installed on the shaft bodies on the two sides of the gearbox in a stamping mode. The structure of the semi-automatic wheel stamping installation equipment is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to processing equipment field, especially a kind of semi-automatic wheel stamping installation equipment. BACKGROUND

[0002] With the rapid development of modern industrial technology, automation and intelligence have become an important direction of manufacturing transformation and upgrading. In the field of toy manufacturing, especially in the production line of remote control car models, improving production efficiency, ensuring product quality and consistency, and reducing production cost and safety hazards are the goals that enterprises continuously pursue.

[0003] Currently, the mainstream remote control car rear wheel assembly process on the market mainly relies on manual operation or simple mechanization assistance. Specifically, the traditional manual assembly method requires workers to manually adjust the height of the press, align and press the components such as wheels and gearboxes one by one, which takes a long time. The average time for assembling each rear wheel is about 6 seconds, which significantly limits the overall productivity of the production line. In addition, manual operation is easily affected by factors such as fatigue and distraction, leading to unstable assembly quality and difficulty in ensuring product consistency and high standards.

[0004] To improve efficiency, some manufacturers have tried to use a method of pressing two wheels at the same time. One wheel is fixed above the press, the other wheel is placed in the press slot, and the gearbox is placed in between. Then use the press to press them at once. Although this method shortens the assembly time of individual products to some extent, it lacks precise positioning and control systems, and problems such as different wheel shaft depths, wheel damage or distortion frequently occur during the pressing process, which seriously affects the final quality of the products. SUMMARY

[0005] The utility model aims at solving the above technical problem, and provides a kind of semi-automatic wheel stamping installation equipment, and the application is to improve the structure of semi-automatic wheel stamping installation equipment.

[0006] A kind of semi-automatic wheel stamping installation equipment, including stamping platform, limit seat, left stamping handle, right stamping handle, left stamping assembly and right stamping assembly, the limit seat is fixed in the middle part of stamping platform, the left stamping handle and right stamping handle are arranged in the left and right sides of limit seat, the limit seat is provided with the left limit plate and right limit plate of interval arrangement relative to left stamping handle and right stamping handle, the left limit plate and right limit plate are provided with the limit gap of opening to the same side in correspondence, gearbox is placed on limit seat by the opening direction of limit gap, the shaft body of gearbox two sides is stretched out limit seat by the limit gap, the left stamping handle and right stamping handle each place a wheel, the left stamping assembly and right stamping assembly drive left stamping handle and right stamping handle respectively, so as to press and install two wheels on the shaft body of gearbox two sides.

[0007] According to the semi-automatic wheel stamping installation equipment, the user only needs to place the tooth box and the wheel in the corresponding position when using the semi-automatic wheel stamping installation equipment, and then the semi-automatic wheel stamping installation equipment can stamp and install two wheels on the shaft bodies on both sides of the tooth box. The semi-automatic equipment can complete the front steering wheel stamping and assembling work in 3 seconds, which improves the production safety and adaptability, and can be used for stamping and installing tooth boxes and wheels with different shaft lengths. Only the length of the left stamping handle and the right stamping handle and / or the air pressure of the left stamping assembly and the right stamping assembly need to be adjusted. The semi-automatic wheel stamping installation equipment is very practical and has very wide versatility.

[0008] Further, the left stamping assembly comprises a left cylinder and a left control button which are electrically connected to each other, and the output end of the left cylinder is connected with the left stamping handle. The right stamping assembly comprises a right cylinder and a right control button which are electrically connected to each other, and the output end of the right cylinder is connected with the right stamping handle. The stamping handle is pushed by the cylinder to complete the stamping and installing action of the wheel.

[0009] Further, the air compressor is further provided, and the air compressor is communicated with the left stamping assembly and the right stamping assembly through the air pipe to provide the stamping air source.

[0010] Further, the air pressure control valve is further provided, and the air pressure control valve is provided with two air pressure control valves which are arranged on the air pipe and control the air pressure of the stamping air source provided to the left stamping assembly and the right stamping assembly. The air pressure control valve is convenient for adjusting the air pressure of the stamping assembly, so as to adjust the stamping and installing depth of the wheel to the shaft body.

[0011] Further, the left control button and the right control button are pressed at the same time, and the left cylinder and the right cylinder can be started. The left cylinder and the right cylinder can be started at the same time, and the stamping can be performed at the same time, so as to avoid the accidental accidents caused by the single-handed pressing of the operator to start the stamping equipment.

[0012] Further, the left stamping handle comprises a first plate body and a first clamping piece, the first plate body is provided with a first adjusting groove, the first clamping piece is provided with a first clamping position, the wheel is clamped in the first clamping position, and the first clamping piece is adjustably installed in the first adjusting groove, so as to adjust the size of the first clamping position. The size of the first clamping position is adjusted, so as to facilitate the clamping and stamping of the wheels with different sizes.

[0013] Further, the right stamping handle comprises a second plate body and a second clamping piece, the second plate body is provided with a second adjusting groove, the second clamping piece is provided with a second clamping position, a wheel is clamped in the second clamping position, and the second clamping piece is adjustably installed in the second adjusting groove, so that the size of the second clamping position is adjusted. Through the size adjustment of the second clamping position, different sizes of wheels are conveniently clamped and stamped.

[0014] Further, the stamping platform is provided with a guide structure on the left and right sides of the limiting seat, and the left stamping handle and the right stamping handle are guided in cooperation with the guide structure.

[0015] Further, the guide structure is a guide strip, the left stamping handle and the right stamping handle are provided with guide grooves, and the guide grooves are slid along the guide strip to guide the left stamping handle and the right stamping handle. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is an explosion view of the semi-automatic wheel stamping and installing equipment.

[0017] Fig. 2 It is a structural schematic view of the semi-automatic wheel stamping and installing equipment. DETAILED DESCRIPTION

[0018] The semi-automatic wheel stamping and installing equipment is described in combination with the drawings.

[0019] As Figs. 1-2The semi-automatic wheel stamping installation device shown in the embodiment of the application comprises a stamping platform 1, a limiting seat 2, a left stamping handle 3, a right stamping handle 4, a left stamping assembly 5 and a right stamping assembly 6. The limiting seat 2 is fixed in the middle of the stamping platform 1. The limiting seat 2 and the middle of the stamping platform 1 are provided with screw fixing holes. The limiting seat 2 is fixed in the middle of the stamping platform 1 through screws, so that the installation and disassembly of the limiting seat 2 are facilitated, and different specifications and sizes of the limiting seat 2 can be conveniently replaced. The left stamping handle 3 and the right stamping handle 4 are arranged on the left and right sides of the limiting seat 2. The limiting seat 2 is provided with a left limiting plate 21 and a right limiting plate 21 which are arranged at intervals relative to the left stamping handle 3 and the right stamping handle 4. The left limiting plate 21 and the right limiting plate 21 are provided with limiting notches 22 which are open to the same side. In the embodiment shown in the drawing of the application, the limiting notches 22 are all open upward, so that the axle box 7 is placed on the limiting seat 2 from the opening direction of the limiting notches 22. The shaft bodies 71 on the two sides of the axle box 7 extend out of the limiting seat 2 through the limiting notches 22. The left stamping handle 3 and the right stamping handle 4 are provided with a wheel respectively. The left stamping assembly 5 and the right stamping assembly 6 drive the left stamping handle 3 and the right stamping handle 4 respectively, so that the two wheels are stamped and installed on the shaft bodies 71 on the two sides of the axle box 7. The application is a semi-automatic device. The axle box 7 and the wheel need to be manually placed in the corresponding position, so that the semi-automatic wheel stamping installation device is started, and the wheel is stamped and installed on the shaft bodies 71 on the two sides of the axle box 7. The original manual front steering wheel stamping and assembling work which takes 6 seconds can be completed in 3 seconds by the semi-automatic device. The semi-automatic device improves the production safety and the adaptability. The semi-automatic device can be used for the stamping and installation of the axle box 7 and the wheel with different shaft lengths. The length of the handle of the left stamping handle 3 and the right stamping handle 4 and / or the air pressure of the left stamping assembly 5 and the right stamping assembly 6 need to be adjusted. The semi-automatic device is very practical and has very wide universality.

[0020] As shown in the drawings, Fig. 2 The stamping platform 1 is provided with through holes 12 on the left and right sides. The left stamping assembly 5 comprises a left cylinder 51 and a left control button 52 which are electrically connected to each other. The output end 511 of the left cylinder 51 is connected to the left stamping handle 3 through the through hole 12. The right stamping assembly 6 comprises a right cylinder 61 and a right control button 62 which are electrically connected to each other. The output end 611 of the right cylinder 61 is connected to the right stamping handle 4 through the through hole 12.

[0021] The air compressor (not shown in the drawing) is communicated with the left stamping assembly 5 and the right stamping assembly 6 through the air pipe (not shown in the drawing) to provide the stamping air source for the left stamping assembly 5 and the right stamping assembly 6. Under the pushing of the stamping air source, the output end 511 and the output end 611 of the left cylinder 51 and the right cylinder 61 respectively extend to the limiting seat 2, so as to push the left stamping handle 3 and the right stamping handle 4. The left stamping handle 3 and the right stamping handle 4 stamp and install the wheel on the shaft bodies 71 of the axle box 7.

[0022] Also included are air pressure control valves (not shown in the figure), which are provided with two, two of the air pressure control valves are respectively arranged on the air pipe that the air compressor communicates with the left stamping assembly 5 and the right stamping assembly 6, and the two air pressure control valves control the air pressure of the stamping air source provided to the left stamping assembly 5 and the right stamping assembly 6, respectively. The air pressure control valve is convenient for adjusting the air pressure of the stamping assembly, so as to adjust the stamping installation depth of the wheel mounted to the shaft body 71.

[0023] The left control button 52 and the right control button 62 are pressed at the same time, and the left cylinder 51 and the right cylinder 61 can be started, so as to avoid accidents caused by the operator pressing the start stamping device with one hand. Only when the two buttons are pressed at the same time, the cylinder starts to work. When both hands are on the button, the cylinder works. The one-hand operation of the switch on the stamping platform 1 causes the misoperation problem, and the structure also enables the left cylinder 51 and the right cylinder 61 to start at the same time, so as to balance the stress of the semi-automatic wheel 8 stamping installation device.

[0024] The left stamping handle 3 includes a first plate body 31 and a first clamping piece 32, the first plate body 31 is provided with a first adjusting slot 33, the first adjusting slot 33 is long strip-shaped, the first clamping piece 32 is provided with a first clamping position 34, the wheel 8 is clamped in the first clamping position 34, the first clamping piece 32 is adjustably installed in the first adjusting slot 33, the first clamping piece 32 is divided into two parts, and the two parts slide in the first adjusting slot 33, so as to adjust the distance between the two parts, and adjust the size of the first clamping position 34.

[0025] The structure of the left stamping handle 3 is the same as that of the right stamping handle 4, the right stamping handle 4 includes a second plate body 41 and a second clamping piece 42, the second plate body 41 is provided with a second adjusting slot, the second adjusting slot is long strip-shaped, the second clamping piece 42 is provided with a second clamping position 44, the wheel 8 is clamped in the second clamping position 44, the second clamping piece 42 is adjustably installed in the second adjusting slot, the second clamping piece 42 is divided into two parts, and the two parts slide in the second adjusting slot, so as to adjust the distance between the two parts, and adjust the size of the second clamping position 44.

[0026] The first clamping piece 32 and the second clamping piece 42 can be adjustably installed by screws, the locking screw fixes the first clamping piece 32 and the second clamping piece 42, and loosening the screw adjusts the position of the first clamping piece 32 and the second clamping piece 42.

[0027] Therefore, the stamping platform 1 is provided with a guide structure on the left and right sides of the limiting seat 2, and the left stamping handle 3 and the right stamping handle 4 are guided in cooperation with the guide structure.

[0028] The guiding structure is a guiding strip 11, guiding grooves are arranged on the left stamping handle 3 and the right stamping handle 4, and the left stamping handle 3 and the right stamping handle 4 are guided by being slidable along the guiding strip 11.

[0029] According to the disclosure and teaching of the above description, the skilled in the art of the present application can also change and modify the above embodiments. Therefore, the present application is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present application should also fall within the protection scope of the claims of the present application. In addition, although some specific terms are used in the specification, these terms are only for convenience of description and do not constitute any limitation on the present application.

Claims

1. A semi-automatic wheel press-fit installation apparatus, characterized in that, The utility model provides a stamping platform, limiting seat, left stamping handle, right stamping handle, left stamping assembly and right stamping assembly, limiting seat is fixed in the middle part of stamping platform, left stamping handle and right stamping handle are arranged in the left and right sides of limiting seat, limiting seat is equipped with the left limiting plate and right limiting plate of interval arrangement relative left stamping handle and right stamping handle, the limiting gap of opening to the same side is correspondingly arranged on the left limiting plate and right limiting plate, and the opening direction of limiting gap is placed on limiting seat by the tooth box, and the shaft body of the both sides of tooth box is stretched out limiting seat by the limiting gap, left stamping handle and right stamping handle place a wheel respectively, left stamping assembly and right stamping assembly drive left stamping handle and right stamping handle respectively, so as to stamp the two wheels and install on the shaft body of the both sides of tooth box.

2. The semi-automatic wheel press-in equipment of claim 1, wherein, The left stamping assembly includes a left cylinder and a left control button electrically connected to each other, and the output end of the left cylinder is connected to the left stamping handle.

3. The semi-automatic wheel press-in equipment of claim 2, wherein, The right stamping assembly includes a right cylinder and a right control button electrically connected to each other, and the output end of the right cylinder is connected to the right stamping handle.

4. The semi-automatic wheel press-in equipment of claim 3, wherein, The utility model also includes an air compressor, which is communicated with the left stamping assembly and the right stamping assembly through an air pipe to provide a stamping air source for the left stamping assembly and the right stamping assembly.

5. The semi-automatic wheel press-in equipment of claim 2, wherein, The utility model also includes two air pressure control valves, which are arranged on the air pipe and control the air pressure of the stamping air source provided for the left stamping assembly and the right stamping assembly.

6. The semi-automatic wheel press-in equipment of claim 1, wherein, The left control button and the right control button are pressed at the same time, and the left cylinder and the right cylinder can be started.

7. The semi-automatic wheel press-in equipment of claim 1, wherein, The left stamping handle includes a first plate body and a first clamping piece, the first plate body is provided with a first adjusting groove, the first clamping piece is provided with a first clamping position, and a wheel is clamped in the first clamping position.

8. The semi-automatic wheel press-in equipment of claim 1, wherein, The right stamping handle includes a second plate body and a second clamping piece, the second plate body is provided with a second adjusting groove, the second clamping piece is provided with a second clamping position, and a wheel is clamped in the second clamping position.

9. The semi-automatic wheel press-in equipment of claim 8, wherein, Therefore, the stamping platform is provided with a guide structure on the left and right sides of the limiting seat, and the left stamping handle and the right stamping handle are guided in cooperation with the guide structure. The guide structure is a guide strip, the left stamping handle and the right stamping handle are provided with guide grooves, and the guide grooves can slide along the guide strip to guide the left stamping handle and the right stamping handle.

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