Full-automatic rubber opening cutting and deformation correcting equipment
By designing a fully automated die cutting and deformation correction device, the problem of low efficiency in manual operation of injection molds was solved, realizing automated die cutting and deformation correction of products, and improving production efficiency and quality stability.
Patent Information
- Application Number
- CN202422915894.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing injection molds, manual cutting of the glue rim and deformation correction operations after product injection molding result in low production efficiency and unstable quality.
Design a fully automated glue cutting and deformation correction device, including a glue cutting module, a deformation correction module, and a material handling module. It uses a robotic arm and cylinders to drive the cutter to cut the glue opening, and uses a servo motion module and cylinder system to realize the automated delivery and deformation correction of the product.
It has achieved fully automated operation of the product, improved production efficiency, and ensured the stability of product quality.
Smart Images

Figure CN223589997U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to injection mold technical field, and specifically is a full -automatic cut glue mouth and deformation correction equipment. BACKGROUND
[0002] Injection mold is under certain temperature through glue injection mouth of mold melt's plastic material after stirring is injected with high pressure, and plastic material enters each product cavity through glue injection runner, and after cooling, the product is taken out, because glue injection runner is connected between the cavity, the residual material in glue mouth is also connected on the product, and the residual material needs to be cut off from the product after mold opening.
[0003] However, after product injection molding, the artificial cut glue mouth and deformation correction operation is often carried out, which leads to the obvious low of work efficiency and production efficiency, and the artificial operation can easily damage the product appearance, and further leads to unstable quality. UTILITY MODEL CONTENT
[0004] In order to solve the problems in the background art, the utility model provides a full -automatic cut glue mouth and deformation correction equipment.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: full -automatic cut glue mouth and deformation correction equipment, including main body frame, glue mouth module, deformation correction module and material taking module are arranged on the main body frame, the glue mouth module is arranged in the front of deformation correction module and material taking module, the material taking module is arranged in the upper side of deformation correction module, and the rear of main body frame is provided with electric control box.
[0006] In the above technical scheme, preferably, the glue mouth module includes fixed seat one, the fixed seat one is fixedly connected on the main body frame, the fixed seat one is slidably provided with product base one, is provided with feeding cylinder one and is fixedly connected with guide rod, and the telescopic end of feeding cylinder one is connected with product base one, the surface of guide rod is provided with fixed plate and positioning plate, the top end of guide rod is fixedly connected with top plate, the top plate is provided with cutting-off cylinder and positioning cylinder, the telescopic end of cutting-off cylinder is connected with fixed plate, the telescopic end of positioning cylinder penetrates fixed plate and is connected with positioning plate, the bottom of fixed plate is elastically slidably provided with cutter, and the fixed plate is provided with the through slot matched with cutter.
[0007] In the above technical scheme, preferably, the fixed seat one is fixedly connected with two opposite feeding guide rails one, and the product base one is slidably arranged on the two feeding guide rails one.
[0008] In the technical scheme, preferably, the deformation correction module comprises a second fixing seat, the second fixing seat is fixedly connected to the main body frame, a plurality of product bases two are slidably arranged on the second fixing seat, a plurality of feeding cylinders two are installed at the rear end of the second fixing seat, and the telescopic ends of the feeding cylinders two are connected with the product bases two, an installation plate is arranged above each product base two, a pressing cylinder is installed on each installation plate, and the telescopic end of each pressing cylinder penetrates through the installation plate and is fixedly connected with a pressing rubber head.
[0009] In the technical scheme, preferably, the second fixing seat is fixedly connected with a plurality of feeding rails two, and each product base two is slidably arranged on the corresponding feeding rail two.
[0010] In the technical scheme, preferably, the material taking module comprises a servo motion module, the servo motion module is arranged above the deformation correction module, a side plate is fixedly connected to the servo motion module, a material moving cylinder is installed at the rear end of the side plate, a material taking cylinder is slidably arranged on the side surface of the side plate, the telescopic end of the material moving cylinder is connected with the material taking cylinder, and two groups of material clamping cylinders are fixedly connected to the telescopic end of the material taking cylinder.
[0011] In the technical scheme, preferably, support rods are fixedly connected to the two sides of the second fixing seat, the bottom of the servo motion module is fixedly connected to each support rod, a connecting rod is fixedly connected to each installation plate, and the installation plate is fixedly connected to the bottom of the servo motion module through the connecting rod.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] The utility model discloses a cutting mouth module, material taking module and deformation correction module cooperate and set down, can utilize injection molding machine mechanical hand to put product on cutting mouth module and carry out mouth cutting, after finishing, again by material taking module and transfer product into deformation correction module and carry out deformation correction, after rectifying, again by material taking module and take out product and put into assembly line and realize full -automatic operation, thereby manual operation is changed into machine automatic operation, and then production efficiency is promoted, and the quality stability is promoted. ACCURACY OF DRAWINGS
[0014] Figure 1 It is the structure schematic diagram of the utility model;
[0015] Figure 2 It is the exploded structure schematic diagram of the utility model;
[0016] Figure 3 It is the structure schematic diagram of cutting mouth module of the utility model;
[0017] Figure 4 It is the exploded structure schematic diagram of cutting mouth module of the utility model;
[0018] Figure 5 It is the structure schematic view of the deformation correction module of the utility model.
[0019] Figure 6 It is the structure schematic view of the taking module of the utility model.
[0020] In the figure: 1, main body frame; 2, electrical control box; 3, cutting gum port module; 4, taking module; 5, deformation correction module; 6, fixed seat one; 7, feeding guide rail one; 8, product base one; 9, feeding cylinder one; 10, fixed plate; 11, positioning plate; 12, top plate; 13, cutting cylinder; 14, positioning cylinder; 15, cutting knife; 16, mounting plate; 17, pressing cylinder; 18, feeding cylinder two; 19, fixed seat two; 20, feeding guide rail two; 21, pressing gum head; 22, product base two; 23, servo motion module; 24, material moving cylinder; 25, taking cylinder; 26, side plate; 27, clamping cylinder; 28, guide rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] As shown in Figures 1 to 6 The utility model provides full -automatic cutting gum port and deformation correction equipment, including main body frame 1, be provided with cutting gum port module 3, deformation correction module 5 and taking module 4 on main body frame 1, cutting gum port module 3 is used to cut off the gum port of product, the setting of taking module 4 is used to clamp and transport the product after cutting gum of cutting gum port module 3, the setting of deformation correction module 5 is used to carry out deformation correction to product, finally the product of deformation correction is taken out by taking module 4, cutting gum port module 3 is set in the front of deformation correction module 5 and taking module 4, taking module 4 is set in the top of deformation correction module 5, the rear of main body frame 1 is provided with electrical control box 2, by the setting of above -mentioned structure, first, utilize injection molding machine mechanical hand to put product on cutting gum port module 3 and carry out gum port cutting, after completing, again by taking module 4 and transfer product into deformation correction module 5 and carry out deformation correction, again by taking module 4 and take out product and put into assembly line after completing correction, realize full -automatic operation, to convert manual operation into machine automation operation, and then improve production efficiency, and promote quality stability, the machinery, parts and equipment in the device all adopt conventional model in prior art, plus circuit connection adopts conventional connection mode in prior art, no longer in detail here.
[0023] As Figure 1 , Figure 3 and Figure 4 shown, the cutting gum port module 3 includes a fixed seat one 6, which is fixedly connected to the main body frame 1. The product base one 8 is slidingly arranged on the fixed seat one 6, the feeding cylinder one 9 is mounted, and the guide rod 28 is fixedly connected. The telescopic end of the feeding cylinder one 9 is connected with the product base one 8. The product base one 8 is moved on the fixed seat one 6 by the operation of the feeding cylinder one 9. The surface of the guide rod 28 is sleeved with the fixed plate 10 and the positioning plate 11, so that the fixed plate 10 and the positioning plate 11 can slide on the guide rod 28. The top end of the guide rod 28 is fixedly connected with the top plate 12. The cutting-off cylinder 13 and the positioning cylinder 14 are mounted on the top plate 12. The telescopic end of the cutting-off cylinder 13 is connected with the fixed plate 10. The sliding of the fixed plate 10 can be controlled by the operation of the cutting-off cylinder 13. The telescopic end of the positioning cylinder 14 penetrates through the fixed plate 10 and is connected with the positioning plate 11. The sliding of the positioning plate 11 can be controlled by the operation of the positioning cylinder 14. The cutting knife 15 is elastically and slidingly arranged at the bottom of the fixed plate 10. The cutting knife 15 is arranged in two opposite positions. The through slot is formed in the fixed plate 10 and matched with the cutting knife 15. When the cutting knife 15 at the bottom of the fixed plate 10 penetrates through the through slot in the positioning plate 11, the cutting knife 15 can be moved by extrusion. In specific use, first, the product is placed in the product base one 8. Then, the product base one 8 is moved to the fixed position by the feeding cylinder one 9. The positioning plate 11 is moved by the positioning cylinder 14 and the product is pressed and positioned. Then, the fixed plate 10 is lowered by the cutting-off cylinder 13. The gum port on the product can be cut off by the cutting knife 15. After completion, the corresponding parts can be restored to the original position in sequence, so as to facilitate the use of subsequent products.
[0024] As Figure 3 and Figure 4 shown, the fixed seat one 6 is fixedly connected with two opposite feeding guide rails one 7, and the product base one 8 is slidingly arranged on the two feeding guide rails one 7. Through the arrangement of the feeding guide rails one 7, the movement stability of the product base one 8 on the fixed seat one 6 is ensured.
[0025] As Figure 1 , Figure 5As shown, the deformation correction module 5 includes a fixed seat two 19, which is fixedly connected to the main body frame 1. A plurality of product bases two 22 are slidingly arranged on the fixed seat two 19, so that the product bases two 22 can normally slide on the fixed seat two 19. A plurality of feeding cylinders two 18 are installed at the rear end of the fixed seat two 19, and the extension end of the feeding cylinder two 18 is connected with the product base two 22. The product base two 22 can slide on the fixed seat two 19 by the operation of the feeding cylinder two 18, so as to realize the conveying of the product. An installation plate 16 is arranged above each product base two 22. A pressing cylinder 17 is installed on each installation plate 16. The extension end of each pressing cylinder 17 penetrates through the installation plate 16 and is fixedly connected with a pressing rubber head 21. Through the above structure, the product with the cut rubber port can be placed into the product base two 22 by the taking module 4, and then reaches below the installation plate 16 under the action of the feeding cylinder two 18. The pressing rubber head 21 on the installation plate 16 driven by the pressing cylinder 17 presses the deformed part of the product, so as to achieve the correction effect.
[0026] As shown in Figure 5 , the fixed seat two 19 is fixedly connected with a plurality of feeding guide rails two 20. Each product base two 22 is slidingly arranged on the corresponding feeding guide rail two 20. Through the arrangement of the feeding guide rail two 20, the stability of the movement of the product base two 22 on the fixed seat two 19 is ensured, so as to ensure the stable movement of the product.
[0027] As shown in Figure 1 and Figure 6 , the taking module 4 includes a servo motion module 23. The servo motion module 23 is a mature existing technology, and will not be described in detail here. The servo motion module 23 is arranged above the deformation correction module 5. A side plate 26 is fixedly connected to the servo motion module 23, so that the side plate 26 can move by the start of the servo motion module 23. A material moving cylinder 24 is installed at the rear end of the side plate 26. A taking cylinder 25 is slidingly arranged on the side surface of the side plate 26. The extension end of the material moving cylinder 24 is connected with the taking cylinder 25. The taking cylinder 25 can move on the side plate 26 by the operation of the material moving cylinder 24. Two groups of clamping cylinders 27 are fixedly connected to the extension end of the taking cylinder 25. The two groups of clamping cylinders 27 can be controlled to rise and fall by the operation of the taking cylinder 25, so as to clamp and take the product on the product base two 22 or the product base one 8, and then move the product to the required position.
[0028] As shown in Figure 1 and Figure 5As shown, the two sides of the fixed seat two 19 are fixedly connected with support rods, and the bottom of the servo motion module 23 is fixedly connected on each support rod, so that the servo motion module 23 can be stably arranged on the fixed seat two 19, and the material taking module 4 and the deformation correction module 5 can be better used in cooperation, each mounting plate 16 is fixedly connected with a connecting rod, and the mounting plate 16 is fixedly connected to the bottom of the servo motion module 23 through the connecting rod, and the stability of each mounting plate 16 on the bottom of the servo motion module 23 is ensured, and the stability of the pressing cylinder 17 during action is ensured.
[0029] The working principle and use process of the utility model are as follows: firstly, the product is placed in the product base one 8, then the product base one 8 is pulled to reach the fixed position by the feeding cylinder one 9, then the positioning cylinder 14 drives the positioning plate 11 to move and press the product, then the fixed plate 10 is lowered by the cutting cylinder 13, the glue port on the product can be cut off by the cutter 15, after completion, each component is restored to the original position in turn, then the two sets of material clamping cylinders 27 are controlled to ascend and descend under the operation of the material taking cylinder 25, the two sets of material clamping cylinders 27 clamp the product on the product base one 8 and send it to the product base two 22, then reach the mounting plate 16 under the action of the feeding cylinder two 18, the pressing head 21 on the mounting plate 16 is driven by the pressing cylinder 17 to press the deformed part of the product, so that the correction effect is achieved, the corrected product is separated from the pressing head 21 by the feeding cylinder two 18, and the product is taken out and placed into the assembly line by the material clamping cylinder 27 to realize full-automatic operation, and the components on the fixed seat two 19 are arranged in several groups, so that multiple products can be corrected in one cycle, the production efficiency is effectively improved, manual operation is converted into machine automatic operation, and quality stability is promoted.
[0030] In the utility model, unless another definite provision and limitation, the terms "connect", "fix" and the like should be broad sense understanding, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. The contents not described in detail in the specification belong to the prior art known to those skilled in the art.
[0031] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A fully automatic cutting and deformation correction apparatus comprising a main frame (1), characterized in that: The main rack (1) is provided with a cutting mouth module (3), a deformation correction module (5) and a material taking module (4), the cutting mouth module (3) is arranged in front of the deformation correction module (5) and the material taking module (4), the material taking module (4) is arranged above the deformation correction module (5), and the rear of the main rack (1) is provided with an electrical control box (2).
2. The fully automatic gum slot cutting and transformation correction apparatus according to claim 1, characterized in that: The cutting mouth module (3) comprises a fixed seat one (6) fixedly connected to the main rack (1), a product base one (8) slidingly arranged on the fixed seat one (6), a feeding cylinder one (9) mounted on the product base one (8) and a guide rod (28) fixedly connected to the product base one (8), wherein the telescopic end of the feeding cylinder one (9) is connected to the product base one (8), the surface of the guide rod (28) is sleeved with a fixed plate (10) and a positioning plate (11), the top end of the guide rod (28) is fixedly connected with a top plate (12), a cutting cylinder (13) and a positioning cylinder (14) are mounted on the top plate (12), the telescopic end of the cutting cylinder (13) is connected to the fixed plate (10), the telescopic end of the positioning cylinder (14) penetrates through the fixed plate (10) and is connected to the positioning plate (11), and a cutter (15) is elastically and slidingly arranged at the bottom of the fixed plate (10), and a through slot matched with the cutter (15) is formed in the fixed plate (10).
3. The fully automatic gum cut and reforming apparatus of claim 2, wherein: The fixed seat one (6) is fixedly connected with two opposite feeding guide rails one (7), and the product base one (8) is slidingly arranged on the two feeding guide rails one (7).
4. The fully automatic gum slot cutting and transformation correction apparatus according to claim 1, characterized in that: The deformation correction module (5) comprises a fixed seat two (19) fixedly connected to the main rack (1), a plurality of product bases two (22) slidingly arranged on the fixed seat two (19), a plurality of feeding cylinders two (18) mounted at the rear end of the fixed seat two (19), wherein the telescopic end of each feeding cylinder two (18) is connected to a corresponding product base two (22), and the upper side of each product base two (22) is provided with a mounting plate (16), each mounting plate (16) is provided with a pressing cylinder (17), and the telescopic end of each pressing cylinder (17) penetrates through the mounting plate (16) and is fixedly connected with a pressing head (21).
5. The fully automatic gum slot cutting and transformation correction apparatus according to claim 4, characterized in that: The fixed seat two (19) is fixedly connected with a plurality of feeding guide rails two (20), and each product base two (22) is slidingly arranged on a corresponding feeding guide rail two (20).
6. The fully automatic gum slot cutting and transformation correction apparatus according to claim 4, characterized in that: The material taking module (4) comprises a servo motion module (23) arranged above the deformation correction module (5), a side plate (26) fixedly connected to the servo motion module (23), a material moving cylinder (24) mounted at the rear end of the side plate (26), a material taking cylinder (25) slidingly arranged on the side surface of the side plate (26), wherein the telescopic end of the material moving cylinder (24) is connected to the material taking cylinder (25), and the telescopic end of the material taking cylinder (25) is fixedly connected with two groups of material clamping cylinders (27).
7. The fully automatic gum cut and transform correction apparatus according to claim 6, characterized in that: The two sides of the fixed seat two (19) are fixedly connected with support rods, and the bottom of the servo motion module (23) is fixedly connected on each support rod. Each of the mounting plates (16) is fixedly connected with a connecting rod, and the mounting plate (16) is fixedly connected to the bottom of the servo motion module (23) through the connecting rod.