Dead steam recycling device of condensate tank

By designing a waste steam recycling device for condensate tanks, the problem of resource waste caused by direct discharge of waste steam was solved, and the recovery and recycling of waste steam was realized, thereby improving production efficiency and cooling effect.

CN223596337UActive Publication Date: 2025-11-25SHANDONG HAIJIANG CHEM CO LTD
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Patent Information

Application Number
CN202423082604.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-25
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing technology, the waste steam is directly discharged during the production of acetone cyanohydrin, which wastes resources, reduces production efficiency, and makes it difficult to recycle and reuse the condensate, resulting in poor practicality.

Method used

A device for recycling condensate tank exhaust steam was designed, including a support base, a steam engine, a recovery mechanism, and a cooling mechanism. The exhaust steam is recovered to the recovery tank by an air pump, and cooled and de-temperatured by a water circulation system consisting of a cooling tank and a circulation pump, thereby realizing the recycling of exhaust steam.

Benefits of technology

Effective recovery of exhaust steam reduces resource waste, improves production efficiency, simplifies maintenance, enhances cooling efficiency, and reduces condensate waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condensate tank dead steam recycling device which comprises a supporting seat and a recycling box, a steam engine is installed on the upper surface of the supporting seat, a bearing groove is formed in the upper surface of the steam engine, the condensate tank dead steam recycling device further comprises a discharging box and a recycling mechanism, the discharging box is installed in the steam engine, and the recycling mechanism is installed in the bearing groove. The recycling mechanism comprises an air pump, a waste steam pipe, a control valve and a recycling box, a discharging pipe is installed at the lower right end of the discharging box, the cooling mechanism comprises a cooling box, a storage box, a heat absorption plate and a fan, the cooling box is installed on the right side of the steam engine, and the upper end of the cooling box is connected with a suction pump through the discharging pipe. According to the condensate tank dead steam recycling device, dead steam generated by machining can be recycled through the recycling mechanism, energy is directly discharged, recycling is conducted, the efficiency is improved, acetone cyanohydrin after machining is conveniently cooled through the cooling mechanism, feeding and discharging do not need to be conducted back and forth, condensate can be recycled through the circulating mechanism, and waste is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to acetone cyanohydrin steam recovery technical field, specifically to a kind of condensate tank steam recirculation utilization device. BACKGROUND

[0002] Acetone cyanohydrin is widely used in civil, industrial, decoration and other fields, gradually used as pharmaceutical, pesticide, food and feed additive and other chemical products, also can be used to produce pesticide insecticide etc..In the process of producing and processing acetone cyanohydrin, acetone cyanohydrin needs to be cooled and handled, and the steam generated in the process is directly discharged, which can easily cause water and energy waste and reduce production efficiency, so steam recirculation utilization device is needed.With the rapid development of society, the types of steam recirculation utilization device gradually increase, and its function is constantly improved.

[0003] The patent document with authorized announcement No. CN220380308U discloses a kind of condensate tank steam recycling device, including hot water tank, steam distributor is arranged in the hot water tank, the steam distributor includes the main pipe with one end opening and the other end closed, the vent steam pipe is connected to the open end of main pipe, at least two branch pipes are connected to the main pipe, the free end of each branch pipe is closed structure, and a plurality of steam jet pipe groups are arranged on each branch pipe along the length direction, each steam jet pipe group includes a plurality of steam jet pipes arranged along the circumferential direction of branch pipe, a plurality of steam jet hole groups are arranged on the steam jet pipe along the length direction, and each steam jet hole group includes a plurality of steam jet holes arranged along the circumferential direction of steam jet pipe.The utility model changes the vent steam flow process, and completely solves the problem of condensate tank steam venting from the nature, and the device is safe and reliable in operation, simple in operation, effectively improves the efficiency of steam recycling, and has the characteristics such as greatly improving the efficiency of steam recycling.

[0004] The patent document with authorized announcement No. CN208959588U discloses a kind of tail gas absorption device in acetone cyanohydrin production, and its structure includes control cabinet, cooling box, flange disc, waste gas tank, exhaust pipe, condensing pipe, end cover, production tank, gas-liquid booster pump and sampling port, the flange disc is composed of mounting plate, valve body, slot, chain plate, return spring and locking pin, the utility model discloses a kind of tail gas absorption device in acetone cyanohydrin production, the valve body is deeply embedded and installed in the bottom of waste gas tank side wall by mounting plate, then the valve body is pulled and moved by chain plate to slide outward transversely, so that the return spring is deformed and stretched, the slot in the valve body can be expanded and embedded with the external pipe, at the same time, the return spring is self-contracted to make the external pipe firmly embedded in the waste gas tank side wall by mounting plate, so that the equipment can be discharged to the specified position or channel along the external pipe when exhausting waste gas, thereby avoiding direct discharge to the atmosphere, and reducing air pollution.

[0005] However, there are problems of waste of resources, reduction of production efficiency, inconvenience of recycling of condensate, waste and poor practicability caused by direct discharge of steam. Therefore, we propose a condensate tank steam recycling device to solve the above problems. Content of the utility model

[0006] The utility model discloses a condensate tank steam recycling device to solve the problems of waste of resources, reduction of production efficiency, inconvenience of recycling of condensate, waste and poor practicability caused by direct discharge of steam of the existing acetone cyanohydrin production condensing device in the background art.

[0007] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a condensate tank steam recycling device, including support seat and cooling mechanism, the upper surface of support seat is installed steam engine, the upper end of steam engine is installed machine lid through hinged seat, the upper surface of steam engine is seted up and holds the groove, still including the discharge box and recovery mechanism, the inside installation of steam engine has the discharge box, the lower end of steam engine front surface is seted up and has the fuel port, recovery mechanism includes air pump, steam pipe, control valve and recovery tank, the right side of steam engine is installed cooling mechanism, the right lower end of discharge box is installed discharge pipe, the outside installation of discharge pipe has the protective pipe,

[0008] Cooling mechanism includes cooling tank, storage box, heat absorbing plate and fan, cooling tank is installed in the right side of steam engine, and the upper end of cooling tank is connected with the pump through the discharge pipe.

[0009] Preferably, the discharge box is detachably connected with the steam engine through the supporting plate, the supporting groove and the machine cover.

[0010] Preferably, the recovery tank is installed on the left side of the steam engine, the air pump is installed on the upper surface of the recovery tank, the steam pipe is connected to the upper end of the air pump, and the control valve is installed in the steam pipe.

[0011] Preferably, the storage box is installed in the cooling tank, the heat absorbing plate is installed at the bottom of the cooling tank, and the fan is installed below the heat absorbing plate.

[0012] Preferably, the storage box is detachably connected with the cooling tank through the clamping plate and the clamping groove.

[0013] Preferably, the condensing tank is installed on the back side of the cooling tank, the circulating pump in the condensing tank is connected to the cooling tank through the circulating pipe, and the heat exchanger is installed on the right side of the condensing tank.

[0014] Compared with the prior art, the condensate tank steam recycling device has the advantages that:

[0015] 1、set recovery mechanism, air pump can be recovered to the recovery tank through the exhaust pipe, the recovery tank is convenient for recovery of exhaust steam, easy to overhaul and repair steam engine, can exhaust steam directly, waste energy, recycling of exhaust steam, improve efficiency;

[0016] 2、set cooling mechanism, the cooling chamber inside the cooling tank is filled with cooling liquid, the heat absorption plate can absorb the heat absorbed by the cooling liquid, the fan increases the heat dissipation effect, and the cooled acetone cyanohydrin is convenient for cooling after processing, without back and forth feeding, back and forth transfer of acetone cyanohydrin;

[0017] 3、set circulation mechanism, cooling liquid through circulating pump, condenser, heat exchanger, water pipe and cooling tank constitute water circulation structure, the cooling machine in the heat exchanger and condenser can cool the cooling liquid, convenient for recycling condensate, reduce waste. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a front view structure schematic diagram of the utility model;

[0019] Figure 2 is a front view cut structure schematic diagram of the utility model;

[0020] Figure 3 is a side view cut structure schematic diagram of the utility model;

[0021] Figure 4 is a top view cut structure schematic diagram of the utility model;

[0022] Figure 5 is a top view structure schematic diagram of the utility model.

[0023] In the drawing: 1, support seat; 2, steam engine; 3, machine cover; 4, bearing groove; 5, discharging box; 6, fuel port; 7, air pump; 8, exhaust pipe; 9, control valve; 10, recovery tank; 11, pump; 12, discharge pipe; 13, cooling tank; 14, storage box; 15, heat absorption plate; 16, fan; 17, condenser; 18, heat exchanger. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0025] Please refer to Figures 1-5The utility model provides a technical scheme: a condensate tank steam recycling device, including support seat 1, steam engine 2, machine cover 3, support groove 4, discharge box 5, fuel port 6, air pump 7, steam pipe 8, control valve 9, recovery tank 10, pump 11, discharge pipe 12, cooling box 13, storage box 14, heat absorbing plate 15, fan 16, condenser 17 and heat exchanger 18, as Figure 1 And Figure 4 As shown, the upper surface of support seat 1 is provided with steam engine 2, and support seat 1 supports steam engine 2 stably, and the upper end of steam engine 2 is rotatably installed with machine cover 3 through a hinge seat, the left end of the upper surface of machine cover 3 is provided with a bolt, the bolt is unscrewed, machine cover 3 is lifted upwards, machine cover 3 is opened, the upper surface of steam engine 2 is provided with support groove 4, support groove 4 is internally provided with discharge box 5, the upper end of discharge box 5 is provided with a feeding port, acetone cyanhydrin is poured into discharge box 5, machine cover 3 is covered, and the bolt on the surface of machine cover 3 is tightened, and the lower surface of machine cover 3 is provided with a sealing gasket to prevent the machine from running out of gas.

[0026] The lower end of the front surface of steam engine 2 is provided with a door plate, the door plate is opened, the fuel port 6 is exposed, the fuel port 6 is convenient to add fuel into steam engine 2, the left side of steam engine 2 is provided with recovery tank 10, the upper surface of recovery tank 10 is provided with air pump 7, the upper end of air pump 7 is connected with steam pipe 8, control valve 9 is internally provided with steam pipe 8, after the processing of acetone cyanhydrin is completed, control valve 9 and air pump 7 are opened, air pump 7 sends steam to recovery tank 10 through steam pipe 8, recovery tank 10 is convenient to temporarily store steam, and direct discharge of steam is easy to cause resource waste, after steam enters recovery tank 10, control valve 9 is closed, and steam is stored in recovery tank 10, when subsequent acetone cyanhydrin is continuously processed, control valve 9 and air pump 7 are opened, and steam is sent to steam engine 2, the heat energy of steam is recycled, without waiting for steam engine 2 to operate for a long time, work efficiency is improved.

[0027] As shown in Figure 2 And Figure 3 The right lower end of discharge box 5 is provided with discharge pipe 12, the outside of discharge pipe 12 is covered with a protective pipe, the right side of steam engine 2 is provided with pump 11, the left and right ends of pump 11 are connected with discharge pipe 12, the upper surface of cooling box 13 is provided with a clamping groove, storage box 14 is clamped and installed in the clamping groove, the discharge pipe 12 at the right end of pump 11 is aligned with storage box 14, after the processing of acetone cyanhydrin is completed, the one-way valve in the discharge pipe 12 and pump 11 are opened, and pump 11 sends acetone cyanhydrin in discharge box 5 to storage box 14 through discharge pipe 12.

[0028] The interior of the cooling box 13 is provided with a cooling cavity, the rear side of the cooling box 13 is provided with a condenser 17, the interior of the condenser 17 is provided with a circulating pump, the circulating pump is connected with the cooling box 13 through a water pipe, the circulating pump is opened, the circulating pump sends the cooling liquid into the cooling cavity in the cooling box 13 through the water pipe, the cooling liquid fills the cooling box 13, the acetone cyanohydrin in the storage box 14 is cooled and treated, the bottom end of the cooling box 13 is provided with a heat absorption plate 15, the heat absorption plate 15 absorbs the heat in the cooling liquid, the lower surface of the heat absorption plate 15 is provided with a fan 16, the fan 16 is opened, the fan 16 radiates the heat absorption plate 15, the heat dissipation and cooling efficiency is improved;

[0029] As shown in Figure 5 The rear side of the cooling box 13 is connected with a heat exchanger 18 through a water pipe, the cooling liquid forms a water circulation structure through the condenser 17, the water pipe, the cooling box 13 and the heat exchanger 18, the cooling liquid is cooled through the heat exchanger 18 and then enters the condenser 17, the interior of the condenser 17 is provided with a cooling machine, the cooling effect of the cooling liquid is increased, the cooling liquid is recycled, and the waste is reduced.

[0030] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for recycling condensate tank exhaust steam, comprising a support base (1) and a cooling mechanism, wherein a steam engine (2) is mounted on the upper surface of the support base (1), and an organic cover (3) is mounted on the upper end of the steam engine (2) via a hinge seat, and a support groove (4) is provided on the upper surface of the steam engine (2), characterized in that: It also includes a discharge box (5) and a recycling mechanism. The discharge box (5) is installed inside the steam engine (2). A fuel port (6) is opened at the lower end of the front surface of the steam engine (2). The recycling mechanism includes an air pump (7), a waste steam pipe (8), a control valve (9) and a recycling box (10). A cooling mechanism is installed on the right side of the steam engine (2). A discharge pipe (12) is installed at the lower right end of the discharge box (5). A protective pipe is installed on the outside of the discharge pipe (12). The cooling mechanism includes a cooling box (13), a storage box (14), a heat absorption plate (15), and a fan (16). The cooling box (13) is installed on the right side of the steam engine (2), and the upper end of the cooling box (13) is connected to a pump (11) through a discharge pipe (12).

2. The condensate tank waste vapor recycling device according to claim 1, characterized in that: The feeding box (5) is connected to the steam engine (2) via a support plate, a support groove (4) and a machine cover (3) to form a disassembly structure.

3. The condensate tank waste vapor recycling device according to claim 1, characterized in that: The recovery box (10) is installed on the left side of the steam engine (2). An air pump (7) is installed on the upper surface of the recovery box (10). The upper end of the air pump (7) is connected to the exhaust steam pipe (8). A control valve (9) is installed inside the exhaust steam pipe (8).

4. The condensate tank waste vapor recycling device according to claim 1, characterized in that: The cooling box (13) is equipped with a storage box (14) inside, and a heat absorption plate (15) is installed at the bottom of the cooling box (13). A fan (16) is installed below the heat absorption plate (15).

5. The condensate tank waste vapor recycling device according to claim 4, characterized in that: The storage box (14) is connected to the cooling box (13) by means of a card plate and a card slot.

6. The condensate tank waste vapor recycling device according to claim 5, characterized in that: A condenser (17) is installed on the rear side of the cooling box (13). The circulation pump inside the condenser (17) is connected to the cooling box (13) through a circulation pipe. A heat exchanger (18) is installed on the right side of the condenser (17).

Citation Information

Patent Citations

  • Tail gas absorption device in acetone cyanohydrin production

    CN208959588U

  • Dead steam recycling device of condensate tank

    CN220380308U