Emulsifying device for thickening agent
By employing a dual-stirrer, feed filter, and gear meshing transmission structure in the emulsification unit, the problem of incomplete mixing was solved, achieving uniform mixing and efficient production of thickeners, and improving the viscosity consistency and stability of the product.
Patent Information
- Application Number
- CN202422863825.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In existing emulsification equipment, incomplete stirring and uneven mixing of thickener raw materials result in inconsistent viscosity and decreased stability of the emulsified product.
An emulsification device for thickeners was designed, which adopts a dual-stirrer structure. The feeding speed and flow rate are controlled by the feed valve, and a filter screen is set at the feed inlet. The stirrers are driven synchronously by a gear meshing transmission structure. Combined with a grid, the contact area between the blades and the material is increased to achieve all-round stirring.
It improves the mixing uniformity and production efficiency of thickeners, reduces the impact of impurities, shortens the stirring time, and enhances the viscosity consistency and stability of the product.
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Figure CN223602335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thickening agent technical field more specifically, it relates to a kind of emulsifying device of thickening agent. BACKGROUND
[0002] Thickening agent is a kind of substance that can increase the viscosity of system, its main function is to change the rheological properties of system, make originally thin liquid become thick, or make system have better gelatinous, suspensibility etc.
[0003] At present, thickening agent is emulsified by emulsifying device, wherein thickening agent molecules swell or form network structure in emulsion, increase the viscosity of system, make emulsion become more thick, while this helps to improve the stability of emulsion, reduce the settlement and stratification phenomenon of particles in emulsion.
[0004] However, in the existing emulsifying device, the stirring mechanism is not stirred thoroughly, and the thickening agent raw materials are not mixed uniformly, resulting in inconsistent viscosity of the emulsified product, decreased stability, affecting the use of subsequent products, and the present application provides an emulsifying device for thickening agent to improve the existing problems. SUMMARY
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an emulsifying device for thickening agent.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] An emulsifying device for thickening agent, comprising an emulsifying tank assembly, a stirring assembly is arranged above the emulsifying tank assembly, a feeding assembly is arranged on one side of the emulsifying tank assembly, and a discharging assembly is arranged at the bottom of the emulsifying tank assembly.
[0008] Among them, the emulsifying tank assembly comprises a tank body, the tank body is hollow inside, and a support frame is arranged at the bottom of the tank body.
[0009] The stirring assembly comprises a first stirrer, a second stirrer is arranged on one side of the first stirrer, the second stirrer is arranged vertically opposite to the first stirrer, and the first stirrer and the second stirrer are arranged inside the tank body.
[0010] The feeding assembly comprises a feeding port, the feeding port is communicated with the tank body, and a filter screen is arranged inside the feeding port.
[0011] The discharging assembly comprises a discharging port, a control valve is arranged at the discharging port, and the control valve is used to control the speed and flow of discharging.
[0012] By adopting the technical scheme, the feeding valve is arranged at the feeding port, the speed and flow of feeding can be controlled by controlling the feeding valve, the filter screen is arranged inside the feeding port, the thickening agent raw material passes through the filter screen before entering the tank body through the feeding port, the filter screen filters the impurities in the raw material, reduces the influence of the impurities on thickening agent emulsification, and the filter screen is detachably arranged inside the feeding port and can be replaced in time after a period of filtration.
[0013] The utility model further sets up: the stirring subassembly still includes fixed base, fixed base setting in the inside of tank body, and the outside of fixed base is connected with tank body, the inside installation of fixed base has second connecting plate.
[0014] The utility model further sets up: the top of fixed base is provided with motor, the output shaft of motor penetrates tank body and is connected with second connecting plate rotationally, the outside of motor output shaft is equipped with driving wheel, and the driving wheel is arranged at the top of second connecting plate.
[0015] The utility model further sets up: one side of driving wheel is provided with first driven wheel, the other side of driving wheel is provided with second driven wheel, and the driving wheel is engaged with first driven wheel and second driven wheel respectively.
[0016] By adopting the technical scheme, the fixed base provides installation space for the transmission mechanism, facilitates the operation of the transmission mechanism, when the motor is started, the motor drives the transmission shaft to rotate, the transmission shaft drives the driving wheel to rotate stably, by arranging the gear engagement transmission structure, the rotation of the first driven wheel and the second driven wheel can be controlled by the motor at the same time, and the rotation directions of the first driven wheel and the second driven wheel are consistent, and in actual stirring work, the stirring device driven by the first driven wheel and the second driven wheel can work at the same time.
[0017] The utility model further sets up: the center of first driven wheel is provided with first transmission shaft, the center of second driven wheel is provided with second transmission shaft, the first connecting plate is arranged below second transmission shaft, the first connecting plate is rotationally connected with the end of first transmission shaft and second transmission shaft respectively, and both ends of the first connecting plate are fixedly connected with the tank body.
[0018] By adopting the technical scheme, the first connecting plate is rotationally connected with the end of the first transmission shaft and the second transmission shaft respectively, both ends of the first connecting plate are fixedly connected with the tank body, one end of the first transmission shaft and the second transmission shaft away from the first connecting plate is rotationally connected with the second connecting plate, the first connecting plate and the second connecting plate limit the movement of the first transmission shaft and the second transmission shaft, and the stable operation of the whole device is ensured.
[0019] The present invention is further configured such that: the first stirrer and the second stirrer are respectively sleeved on the outside of the first drive shaft and the second drive shaft, and the first stirrer and the second stirrer are disposed above the first connecting plate.
[0020] By adopting the above technical solution, due to the limitations of the first and second connecting plates, the second and first agitators can rotate along a predetermined movement path. The combination of the first and second agitators can achieve all-round mixing of materials, avoiding dead zones and making the mixing of materials more uniform and thorough. At the same time, the combined action of the first and second agitators accelerates the overall flow rate of materials in the tank, allowing materials to mix and disperse more quickly, thereby shortening the mixing time and improving production efficiency. Both the first and second agitators are equipped with grids, which increase the contact area between the blades and the materials. When the blades rotate, the grids can generate more cutting and shearing action on the materials. The shearing force helps to disperse agglomerated thickener particles, allowing them to mix better with other components in the emulsion.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. By setting up a feed valve, the feeding speed and flow rate can be controlled. A filter screen is installed inside the feed inlet. Before the thickener raw material enters the tank through the feed inlet, it will pass through the filter screen. The filter screen filters out impurities in the raw material, reducing the impact of impurities on the emulsification of the thickener. At the same time, the filter screen is installed inside the feed inlet and is removable. It can be replaced in time after filtering for a period of time.
[0023] 2. By setting up a gear meshing transmission structure, the rotation of the first driven wheel and the second driven wheel can be controlled simultaneously by the motor, and the rotation direction of the first driven wheel and the second driven wheel is the same. In actual mixing work, the mixing device driven by the first driven wheel and the second driven wheel can work simultaneously, thereby shortening the mixing time and improving production efficiency.
[0024] 3. By setting up a grid, the grid increases the contact area between the blades and the material. When the blades rotate, the grid can generate more cutting and shearing action on the material. The shearing force helps to disperse the agglomerated thickener particles, allowing them to mix better with other components in the emulsion. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the emulsification device for a thickener according to the present invention.
[0026] Figure 2 In this utility model Figure 1 Isometric side view.
[0027] Figure 3 It is the structure schematic view of the stirring assembly in the utility model.
[0028] Figure 4 It is the structure schematic view of the stirring assembly in the utility model. Figure 1 It is the structure schematic view of the stirring assembly in the utility model.
[0029] Figure 5 It is the structure schematic view of the stirring assembly in the utility model. Figure 3 It is the structure schematic view of the stirring assembly in the utility model.
[0030] Reference signs: 1, emulsion tank assembly; 11, tank body; 12, support frame;
[0031] 2, stirring assembly; 21, motor; 22, fixed seat; 23, first stirrer; 24, second stirrer; 25, first connecting plate; 26, driving wheel; 27, first driven wheel; 28, second driven wheel; 29, second connecting plate;
[0032] 3, feeding assembly; 31, feeding port; 32, filter screen;
[0033] 4, discharging assembly. DETAILED DESCRIPTION
[0034] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with embodiments.
[0035] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0036] Embodiment one, please refer to Figures 1-5 The utility model provides the following technical scheme:
[0037] Please refer to Figure 1 and Figure 2 An emulsifying device of thickening agent, including emulsion tank assembly 1, the upper portion of emulsion tank assembly 1 is provided with stirring assembly 2, one side of emulsion tank assembly 1 is provided with feeding assembly 3, and the bottom of emulsion tank assembly 1 is provided with discharging assembly 4.
[0038] Please refer to Figure 2 Emulsion tank assembly 1 includes tank body 11, the inside of tank body 11 is hollow, and the bottom of tank body 11 is provided with support frame 12.
[0039] Please refer to Figure 2 and Figure 3The stirring assembly 2 comprises a first stirrer 23, one side of the first stirrer 23 is provided with a second stirrer 24, the second stirrer 24 is arranged in opposite perpendicular to the first stirrer 23, the first stirrer 23 and the second stirrer 24 are arranged in the interior of the tank body 11, and the opposite perpendicular arrangement can ensure a larger stirring area and avoid dead angles during stirring in the interior of the tank body 11.
[0040] Referring to Figure 1 and Figure 4 The feeding assembly 3 comprises a feeding port 31, the feeding port 31 is communicated with the tank body 11, and the feeding port 31 is further provided with a feeding valve, the speed and flow of feeding can be controlled by controlling the feeding valve, the feeding port 31 is internally provided with a filter screen 32, the thickening agent raw material passes through the filter screen 32 before entering the tank body 11 through the feeding port 31, the filter screen 32 filters impurities in the raw material, reduces the influence of impurities on thickening agent emulsification, and the filter screen 32 is detachably installed in the interior of the feeding port 31 and can be replaced in time after a period of filtration.
[0041] Referring to Figure 1 and Figure 2 The discharging assembly 4 comprises a discharging port, the discharging port is provided with a control valve, the control valve is used for controlling the speed and flow of discharging, and the product after emulsification can be collected through the discharging port.
[0042] Referring to Figure 3 and Figure 5 The stirring assembly 2 further comprises a fixing seat 22, the fixing seat 22 is arranged in the interior of the tank body 11, and the outer side of the fixing seat 22 is connected with the tank body 11, the interior of the fixing seat 22 is installed with a second connecting plate 29, and the fixing seat 22 provides an installation space for a transmission mechanism, and facilitates the operation of the transmission mechanism.
[0043] Referring to Figure 3 and Figure 5 A motor 21 is arranged above the fixing seat 22, an output shaft of the motor 21 penetrates the tank body 11 and is rotationally connected with the second connecting plate 29, an outer side of the output shaft of the motor 21 is sleeved with a driving wheel 26, the driving wheel 26 is arranged above the second connecting plate 29, and when the motor 21 is started, the motor 21 drives the transmission shaft to rotate, and the transmission shaft drives the driving wheel 26 to stably rotate.
[0044] Referring to Figure 3 and Figure 5The side of the driving wheel 26 is provided with a first driven wheel 27, and the other side of the driving wheel 26 is provided with a second driven wheel 28. The driving wheel 26 is engaged with the first driven wheel 27 and the second driven wheel 28 respectively. The first driven wheel 27 and the second driven wheel 28 are driven to rotate simultaneously by the gear engagement transmission structure and the motor 21. The rotation directions of the first driven wheel 27 and the second driven wheel 28 are consistent. During the actual stirring work, the stirring devices driven by the first driven wheel 27 and the second driven wheel 28 can work simultaneously, thereby shortening the stirring time and improving the production efficiency.
[0045] Referring to Figure 3 and Figure 5 , the center of the first driven wheel 27 is provided with a first transmission shaft, and the center of the second driven wheel 28 is provided with a second transmission shaft. The first transmission shaft and the second transmission shaft are rotatably connected to the ends of the first connecting plate 25. The two ends of the first connecting plate 25 are fixedly connected to the tank body 11. The ends of the first transmission shaft and the second transmission shaft away from the first connecting plate 25 are rotatably connected to the second connecting plate 29. The first connecting plate 25 and the second connecting plate 29 limit the movement of the first transmission shaft and the second transmission shaft, and ensure the stable operation of the whole device.
[0046] Referring to Figure 3 and Figure 5 , the first stirrer 23 and the second stirrer 24 are respectively sleeved on the outside of the first transmission shaft and the second transmission shaft. The first stirrer 23 and the second stirrer 24 are arranged above the first connecting plate 25. Due to the limitation of the first connecting plate 25 and the second connecting plate 29, the second stirrer 24 and the first stirrer 23 can rotate along the predetermined movement path. The combination of the first stirrer 23 and the second stirrer 24 can realize the omnidirectional stirring of the material, avoid the dead angle of stirring, make the mixing of the material more uniform and sufficient, and accelerate the overall flow speed of the material in the tank body 11 through the joint action of the first stirrer 23 and the second stirrer 24, so as to shorten the stirring time and improve the production efficiency.
[0047] Referring to Figure 3 and Figure 5 , the first stirrer 23 and the second stirrer 24 are both provided with a grid. The grid increases the contact area between the blades and the material. When the blades rotate, the grid can produce more cutting and shearing action on the material. The shearing force helps to disperse the agglomerated thickening agent particles, so that they can be better mixed with other ingredients in the emulsion.
[0048] Specifically, first, the material is placed into the feed inlet 31, the filter screen 32 filters the material, then the material enters the inside of the tank body 11, the motor 21 is started, the motor 21 drives the first stirrer 23 and the second stirrer 24 to rotate, the first stirrer 23 and the second stirrer 24 start to stir the material, so that the material is uniformly mixed, finally, the product is discharged and collected through the discharge assembly 4.
[0049] Obviously, the above described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.
Claims
1. An emulsification device for a thickener, characterized by: The application relates to an emulsification tank assembly (1) which is provided with a stirring assembly (2) at the top, a feeding assembly (3) at one side and a discharging assembly (4) at the bottom. The emulsification tank assembly (1) comprises a tank body (11) which is hollow inside, and the bottom of the tank body (11) is provided with a supporting frame (12). The stirring assembly (2) comprises a first stirrer (23) which is provided with a second stirrer (24) at one side, and the second stirrer (24) is arranged vertically opposite to the first stirrer (23), and the first stirrer (23) and the second stirrer (24) are arranged inside the tank body (11). The feeding assembly (3) comprises a feeding port (31) which is communicated with the tank body (11), and the feeding port (31) is provided with a filter screen (32) inside. The discharging assembly (4) comprises a discharging port which is provided with a control valve for controlling the speed and flow of discharging.
2. An emulsification device for a thickener according to claim 1, characterized in that: The stirring assembly (2) further comprises a fixing seat (22) which is arranged inside the tank body (11) and connected with the tank body (11) outside, and the second connecting plate (29) is arranged inside the fixing seat (22).
3. An emulsification device for a thickener according to claim 2, characterized in that: A motor (21) is arranged above the fixing seat (22), the output shaft of the motor (21) penetrates through the tank body (11) and is rotationally connected with the second connecting plate (29), the output shaft of the motor (21) is sleeved with a driving wheel (26) outside, and the driving wheel (26) is arranged above the second connecting plate (29).
4. An emulsification device for a thickener according to claim 3, characterized in that: A first driven wheel (27) is arranged at one side of the driving wheel (26), and a second driven wheel (28) is arranged at the other side of the driving wheel (26), and the driving wheel (26) is engaged with the first driven wheel (27) and the second driven wheel (28) respectively.
5. An emulsification device for a thickener according to claim 4, characterized in that: A first transmission shaft is arranged through the center of the first driven wheel (27), a second transmission shaft is arranged through the center of the second driven wheel (28), a first connecting plate (25) is arranged below the second transmission shaft, the first connecting plate (25) is rotationally connected with the end portions of the first transmission shaft and the second transmission shaft respectively, and the two ends of the first connecting plate (25) are fixedly connected with the tank body (11).
6. An emulsification device for a thickener according to claim 5, characterized in that: The first stirrer (23) and the second stirrer (24) are sleeved outside the first transmission shaft and the second transmission shaft respectively, and the first stirrer (23) and the second stirrer (24) are arranged above the first connecting plate (25).